1998 ISUZU TROOPER weight

6E±2
ENGINE DRIVEABILITY AND EMISSIONS
Primary System-Based Diagnostic 6E±50. . . . . . . . .
Primary System-Based Diagnostic 6E±50. . . . . . .
Fuel Control Heated Oxygen Sensor 6E±50. . . . .
HO2S Heater 6E±50. . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Trim System Monitor Diagnostic
Operation 6E±50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Trim System Monitor Diagnostic
Operation 6E±50. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Trim Cell Diagnostic Weights 6E±50. . . . . . .
On-Board Diagnostic (OBD) System Check 6E±51.
A/C Clutch Control Circuit Diagnosis 6E±54. . . . . . .
Electronic Ignition System Diagnosis 6E±60. . . . . . .
Fuel Metering System Check 6E±60. . . . . . . . . . . . .
Idle Air Control (IAC) Valve 6E±60. . . . . . . . . . . . . . .
Fuel System Pressure Test 6E±60. . . . . . . . . . . . . . .
Fuel Injector Coil Test Procedure and Fuel
Injector Balance Test Procedure 6E±60. . . . . . . . . .
Knock Sensor Diagnosis 6E±65. . . . . . . . . . . . . . . . .
Powertrain Control Module (PCM) Diagnosis 6E±65
Multiple PCM Information Sensor DTCS Set 6E±65
Exhaust Gas Recirculation (EGR) Diagnosis
(For except EXPORT and
SOUTH AFRICA) 6E±68. . . . . . . . . . . . . . . . . . . . . . .
Engine Tech 2 Data Definitions and Ranges 6E±68
Typical Scan Data Values 6E±70. . . . . . . . . . . . . . . .
No Malfunction Indicator Lamp (MIL) 6E±74. . . . . . .
Malfunction Indicator Lamp (MIL) ªONº
Steady 6E±77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Cranks But Will Not Run 6E±79. . . . . . . . . . .
Fuel System Electrical Test 6E±85. . . . . . . . . . . . . . .
Fuel System Diagnosis 6E±88. . . . . . . . . . . . . . . . . . .
Idle Air Control (IAC) System Check 6E±93. . . . . . .
Knock Sensor (KS) System Check
(Engine Knock, Poor Performance, or Poor
Economy) 6E±95. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust Gas Recirculation (EGR) System
Check 6E±97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manifold Absolute Pressure (MAP) Output
Check 6E±99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PCM Diagnostic Trouble Codes 6E±101. . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0101
MAF System Performance 6E±104. . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0102
MAF Sensor Circuit Low Frequency 6E±107. . . . . .
Diagnostic Trouble Code (DTC) P0103
MAF Sensor Circuit High Frequency 6E±110. . . . . .
Diagnostic Trouble Code (DTC) P0107
MAP Sensor Circuit Low Voltage 6E±112. . . . . . . . . .
Diagnostic Trouble Code (DTC) P0108
MAP Sensor Circuit High Voltage 6E±115. . . . . . . . .
Diagnostic Trouble Code (DTC) P0112
IAT Sensor Circuit Low Voltage 6E±118. . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0113
IAT Sensor Circuit High Voltage 6E±121. . . . . . . . . . Diagnostic Trouble Code (DTC) P0117
ECT Sensor Circuit Low Voltage 6E±124. . . . . . . . . .
Diagnostic Trouble Code (DTC) P0118
ECT Sensor Circuit High Voltage 6E±127. . . . . . . . .
Diagnostic Trouble Code (DTC) P0121
TP System Performance 6E±130. . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0122
TP Sensor Circuit Low Voltage 6E±133. . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0123
TP Sensor Circuit High Voltage 6E±136. . . . . . . . . .
Diagnostic Trouble Code (DTC) P0131
HO2S Circuit Low Voltage Bank 1
Sensor 1 6E±139. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0132
HO2S Circuit High Voltage Bank 1
Sensor 1 6E±142. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0134
HO2S Circuit Insufficient Activity Bank 1
Sensor 1 6E±145. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0151
HO2S Circuit Low Voltage Bank 2
Sensor 1 6E±148. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0152
HO2S Circuit HIGH Voltage Bank 2
Sensor 1 6E±151. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0171
Fuel Trim System Lean Bank 1 6E±154. . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0172
Fuel Trim System Rich Bank 1 6E±158. . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0174
Fuel Trim System Lean Bank 2 6E±162. . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0175
Fuel Trim System Rich Bank 2 6E±166. . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0201
Injector 1 Control Circuit 6E±170. . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0202
Injector 2 Control Circuit 6E±173. . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0203
Injector 3 Control Circuit 6E±176. . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0204
Injector 4 Control Circuit 6E±179. . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0205
Injector 5 Control Circuit 6E±182. . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0206
Injector 6 Control Circuit 6E±185. . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0325
KS Module Circuit 6E±188. . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0327
KS Sensor Circuit 6E±190. . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0336
58X Reference Signal Circuit 6E±193. . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0337
CKP Sensor Circuit Low Frequency 6E±195. . . . . . .
Diagnostic Trouble Code (DTC) P0341
CMP Sensor Circuit Performance 6E±198. . . . . . . . .
Diagnostic Trouble Code (DTC) P0342
CMP Sensor Circuit Low 6E±202. . . . . . . . . . . . . . . . .

6E±50
ENGINE DRIVEABILITY AND EMISSIONS
Primary System-Based Diagnostic
Primary System-Based Diagnostic
There are primary system-based diagnostics which
evaluate system operation and its effect on vehicle
emissions. The primary system-based diagnostics are
listed below with a brief description of the diagnostic
function:
Oxygen Sensor Diagnosis
The fuel control heated oxygen sensors (Bank 1 HO2S 1
and Bank 2 HO2S 1) are diagnosed for the following
conditions:

Inactive signal (output steady at bias voltage ± approx.
450 mV)

Signal fixed high

Signal fixed low
If the oxygen sensor pigtail wiring, connector or terminal
are damaged, the entire oxygen sensor assembly must
be replaced. DO NOT attempt to repair the wiring,
connector or terminals. In order for the sensor to function
properly, it must have clean reference air provided to it.
This clean air reference is obtained by way of the oxygen
sensor wire(s). Any attempt to repair the wires, connector
or terminals could result in the obstruction of the
reference air and degrade oxygen sensor performance.
Refer to
On-Vehicle Service, Heated Oxygen Sensors.
Fuel Control Heated Oxygen Sensor
The main function of the fuel control heated oxygen
sensors is to provide the control module with exhaust
stream oxygen content information to allow proper fueling
and maintain emissions within mandated levels. After it
reaches operating temperature, the sensor will generate
a voltage, inversely proportional to the amount of oxygen
present in the exhaust gases. The control module uses
the signal voltage from the fuel control heated oxygen
sensors while in closed loop to adjust fuel injector pulse
width. While in closed loop, the PCM can adjust fuel
delivery to maintain an air/fuel ratio which allows the best
combination of emission control and driveability.
HO2S Heater
Heated oxygen sensors are used to minimize the amount
of time required for closed loop fuel control to begin
operation and to allow accurate catalyst monitoring. The
oxygen sensor heater greatly decreases the amount of
time required for fuel control sensors (Bank 1 HO2S 1 and
Bank2 HO2S 1) to become active. Oxygen sensor
heaters are required to maintain a sufficiently high
temperature which allows accurate exhaust oxygen
content readings further away from the engine.
Fuel Trim System Monitor Diagnostic
Operation
Fuel Trim System Monitor Diagnostic
Operation
This system monitors the averages of short-term and
long-term fuel trim values. If these fuel trim values stay at
their limits for a calibrated period of time, a malfunction is
indicated. The fuel trim diagnostic compares the
averages of short-term fuel trim values and long-term fuel
trim values to rich and lean thresholds. If either value is
within the thresholds, a pass is recorded. If both values
are outside their thresholds, a rich or lean DTC will be
recorded.
The fuel trim system diagnostic also conducts an intrusive
test. This test determines if a rich condition is being
caused by excessive fuel vapor from the EVAP canister.
In order to meet OBD requirements, the control module
uses weighted fuel trim cells to determine the need to set
a fuel trim DTC. A fuel trim DTC can only be set if fuel trim
counts in the weighted fuel trim cells exceed
specifications. This means that the vehicle could have a
fuel trim problem which is causing a problem under
certain conditions (i.e., engine idle high due to a small
vacuum leak or rough idle due to a large vacuum leak)
while it operates fine at other times. No fuel trim DTC
would set (although an engine idle speed DTC or HO2S
DTC may set). Use a Tech 2 to observe fuel trim counts
while the problem is occurring.
A fuel trim DTC may be triggered by a number of vehicle
faults. Make use of all information available (other DTCs
stored, rich or lean condition, etc.) when diagnosing a fuel
trim fault.
Fuel Trim Cell Diagnostic Weights
No fuel trim DTC will set regardless of the fuel trim counts
in cell 0 unless the fuel trim counts in the weighted cells
are also outside specifications. This means that the
vehicle could have a fuel trim problem which is causing a
problem under certain conditions (i.e. engine idle high due
to a small vacuum leak or rough due to a large vacuum
leak) while it operates fine at other times. No fuel trim
DTC would set (although an engine idle speed DTC or
HO2S DTC may set). Use a Tech 2 to observe fuel trim
counts while the problem is occurring.

6E±342
ENGINE DRIVEABILITY AND EMISSIONS
PCM to calculate true sequential multiport fuel injection
(SFI). Loss of this signal will set a DTC P0341. If the CMP
signal is lost while the engine is running, the fuel injection
system will shift to a calculated sequential fuel injection
based on the last fuel injection pulse, and the engine will
continue to run. The engine can be restarted and will run
in the calculated sequential mode as long as the fault is
present, with a 1-in-6 chance of being correct.
Clear Flood Mode
Clear a flooded engine by pushing the accelerator pedal
down all the way. The PCM then de-energizes the fuel
injectors. The PCM holds the fuel injectors de-energized
as long as the throttle remains above 80% and the engine
speed is below 800 RPM. If the throttle position becomes
less than 80%, the PCM again begins to pulse the
injectors ªONº and ªOFF,º allowing fuel into the cylinders.
Deceleration Mode
The PCM reduces the amount of fuel injected when it
detects a decrease in the throttle position and the air flow.
When deceleration is very fast, the PCM may cut off fuel
completely for short periods.
Engine Speed/Vehicle Speed/Fuel Disable
Mode
The PCM monitors engine speed. It turns off the fuel
injectors when the engine speed increase above 6400
RPM. The fuel injectors are turned back on when engine
speed decreases below 6150 RPM.
Fuel Cutoff Mode
No fuel is delivered by the fuel injectors when the ignition
is ªOFF.º This prevents engine run-on. In addition, the
PCM suspends fuel delivery if no reference pulses are
detected (engine not running) to prevent engine flooding.
Fuel Injector
The sequential multiport fuel injection (SFI) fuel injector is
a solenoid-operated device controlled by the PCM. The
PCM energizes the solenoid, which opens a valve to allow
fuel delivery.
The fuel is injected under pressure in a conical spray
pattern at the opening of the intake valve. Excess fuel not
used by the injectors passes through the fuel pressure
regulator before being returned to the fuel tank.
A fuel injector which is stuck partly open will cause a loss
of fuel pressure after engine shut down, causing long
crank times.
0003
Fuel Metering System Components
The fuel metering system is made up of the following
parts:

The fuel injectors.

The throttle body.

The fuel rail.

The fuel pressure regulator.

The PCM.

The crankshaft position (CKP) sensor.

The camshaft position (CMP) sensor.

The idle air control (IAC) valve.

The fuel pump.

The fuel pump relay.
Basic System Operation
The fuel metering system starts with the fuel in the fuel
tank. An electric fuel pump, located in the fuel tank,
pumps fuel to the fuel rail through an in-line fuel filter. The
pump is designed to provide fuel at a pressure above the
pressure needed by the injectors. A fuel pressure
regulator in the fuel rail keeps fuel available to the fuel
injectors at a constant pressure. A return line delivers
unused fuel back to the fuel tank. Refer to
Section 6C for
further information on the fuel tank, line filter, and fuel
pipes.
Fuel Metering System Purpose
The basic function of the air/fuel metering system is to
control the air/fuel delivery to the engine. Fuel is delivered
to the engine by individual fuel injectors mounted in the
intake manifold near each intake valve.
The main control sensor is the heated oxygen sensor
(HO2S) located in the exhaust system. The HO2S tells
the PCM how much oxygen is in the exhaust gas. The
PCM changes the air/fuel ratio to the engine by controlling
the amount of time that fuel injector is ªON.º The best
mixture to minimize exhaust emissions is 14.7 parts of air
to 1 part of gasoline by weight, which allows the catalytic
converter to operate most efficiently. Because of the

00 Ð 20 SERVICE INFORMATION
MAIN DATA AND SPECIFICATIONS
GENERAL SPECIFICATIONS
Engine type
Camshaft type
Cylinder line-type
Number of cylinders
Bore x stroke
Total piston displacement
Compression ratio
Engine weight (dry)
Engine idling speed (Reference)
Compression pressure
Firing order
Injection timing
VALVE SYSTEM
Intake valves
Exhaust valve
Valve clearance at
Oil filter
Oil capacity (Original factory fill or rebuilt engine)
Oil capacity (Service change)
with filter change
without filter change
Oil cooler
Inter cooler
Turbocharger
Control method
Lubrication method
Cooling method
(mm)
(cc)
(to 1)
N (kg/lb)
RPM
open at:
close at:
open at:
close at:
cold
intake:
exhaust:mm (in)Diesel, four cycle water cooled inline
Overhead valve
Dry type
4
95.4 x 107
3,059
20.0
2353 (240/529)(4JG2-NA)
2597 (265/584)(4JG2-T)
750 (4JG2-NA)
720 (4JG2-T)
2940 (30/426)-200
1–3–4–2
1¡A.T.D.C (4JG2-NA)
T.D.C. (4JG2-T)
B.T.D.C. 24¡
A.B.D.C. 55¡
B.B.D.C. 54¡
A.T.D.C. 26¡
0.40 (0.016)
0.40 (0.016)
Full flow and bypass combined type
7.1 liters (6.3 US quarts)
6.0 liters (6.3 US quarts)
5.0 liters (5.3 US quarts)
Water cooled type
Air cooled type
Wastegate control
Pressurized control
Coolant cooled kpa (kg/cm /psi)-rpm
2

SERVICE INFORMATION 00 Ð 21
Engine Cooling
Starting System
Cooling system
Radiator
Heat radiation capacity
Heat radiation area
Front area
Dry weight
Radiator cap
Valve opening pressure
Coolant capacityCoolant forced circulation
(2 tube in row) Tube type corrugated
318 x 10 (76000)
15.63 (1.454)
0.309 (2.029)
83 (8.5/18.7 )
88.2~117.6 (0.899~1.199/12.78~17.05)
2.8 (2.46/2.96) J/h (kcal/h)
m
2 (ft2 )
m
2 (ft2 )
N(Kg/lb)
kPa(Kg/cm
2psi)
lit (Imp.qt./US qt.)
Coolant pump
Pulley ratioCentrifugal impeller type
1.2
Coolant total capacity
lit (Imp.qt./US qt.)8.6 (7.57/9.09)
6
Rating
Voltage
Output
Time
Number of tooth of pinion
Rotating direction (as viewed from pinion)
Weight (approx.)
No-load characteristics
Voltage/current
Speed
Load characteristics
Voltage/current
Torque
Speed
Locking characteristics
Voltage/current
Torque
Model HITACHI S14-03
V
kw
sec12
30
9
Clockwise
N (kg/lb)
59 (6.0/13.2)
V/A
rpm11/160 or less
3900 or more
V/A
N•m (kg•m/lb•ft)
rpm10.85/300
7.4 (0.75/5.4) or more
2000 or more
V/A
N•m (kg•m/lb•ft)3/1300 or less
26 (2.7/20) or more
11.5/120 or less
4000 or more
7.5/500
13 (1.3/9) or less
1400 or more
2/850 or less
16 (1.6/12) or more2.2 2.8DENSO ADR4G1

00 Ð 22 SERVICE INFORMATION
Charging System
Model (HITACHI)
Rated voltage
Rated outputLR150 – 446
12
50LR180 – 501B
12
80
Rotating direction
(As viewed from pulled)
Pulley effective diameter
Weight (with pump)
Clockwise Clockwise
80 (3.15)
65(6.6 /14.6)
80 (3.15)
76(7.8 /17.2) V
A
mm(in)
N(Kg/lb)

ENGINE MECHANICAL 6A Ð 39
3. Measure the oil clearance between the connecting
rod and the crankshaft by:
1) Remove the connecting rod cap nuts and the rod
caps.
Arrange the removed rod caps in the cylinder
number order.
2) Clean the rod bearings and the crankshaft pins.
3) Carefully check the rod bearings.
If even one bearing is found to be damaged or
badly worn, the entire bearing assembly must be
replaced as a set. Reinstall the bearings in their
original positions.
Apply plastigage to the crank pin.
4) Reinstall the rod caps to their original positions.
5) Tighten the cap nuts in 2 steps, using angular
tightening method as shown in the following
specifications.
NOTE:
Do not allow the crankshaft to rotate.
N·m (kg·m/lb·ft)
45¡ ~ 60¡ 1st step 2nd step
29 (3.0/22)
6) Remove the rod caps.
7) Measure the width of the plastigage and determine
the oil clearance. If the oil clearance exceeds the
limit, replace the rod bearings as a set.
8) Clean the plastigage from the bearings and the
crankshaft pins.
REASSEMBLY
10. Connecting Rod
9. Piston
8. Piston Pin
·Apply a coat of engine oil to the piston pin and the
piston pin hole.
7. Piston Pin Snap Ring
·Apply a thin coat of engine oil to the piston pin.
Try to insert the piston pin into the piston pin hole
with normal finger pressure.
Weigh each piston and connecting rod assembly.
Select piston and connecting rod combinations so
that the weight variation of the different assemblies
is held within the specified limits.
Variance in weight
after assemblyLess than 3
(0.1058)g (oz)
Standard Limit
0.029 (0.0011) – 0.083 (0.0033) 0.100 (0.0039)
mm (in)
NOTE:
When changing piston/connecting rod combinations, do
not change the piston/piston pin combination.

6C Ð 4 FUEL SYSTEM
INJECTION PUMP
A Bosch Distributor Type Injection Pump is used. A single reciprocating/revolving plunger delivers the fuel
uniformly to the injection nozzles, regardless of the number of cylinders.
The governor, the injection timer, and the feed pump are all contained in the injection pump housing. The
injection pump is compact, light weight, and provides reliable high-speed operation.
An aneroid compensator is available as an option for vehicles to be operated at high altitudes. It adjusts
the fuel and air mixing ratio.
A boost compensator is installed on turbocharger equipped vehicles.