Page 356 of 1681

Evaporative Emission {EVAPI Two Way Valve Tosting
2.
Remove the fuelfill cap.
Remove the vapor line from the EVAP two way
valve, and connect it ro a T-fitting from a vacuum
gauge ano a vacuum pump as shown.
VACUUM/PRESSURE
1.
GAUGE0-a in,Hg
VACUUM PUMP/GAUGE,0 - 30 in.tlgA973X - 041 -
xxxxx
i/NI
t/
il\/
1il|
07JAZ - 001(X)08
3. Apply vacuum slowly and continuously while watch-
ing the gauge. The vacuum should stabilize momen-
tarily at 0.8 - 2.1 kPa (6 - 16 mmHg, 0.2 - 0.6 in.Hg).
lf the vacuum stabilizes {valve opens) below
0.8 kPa (6 mmHg,0.2 in.Hg) or above 2.1 kPa(16'mmHg,0.6 in.Hg), install a new valve and retest.
4. Move the vacuum oumo hose from the vacuum fit-
ting to the pressure fining, and move the vacuum
gauge hose from the vacuum side to the pressure
side as shown.
PRESSUREstoE
Slowly pressurize the vapor line while watching thegauge. The pressure should be stabilize momentarily
above 1.0 kPa (8 mmHg, 0.3 in.Hg).
lf the pressure momentarily stabilizes (valve
opens) above'1.0 kPa (8 mmHg.0.3 in.Hg), the
valve is OK.
lf the pressure stabilizes below 1.0 kPa {8 mmHg,
0.3 in.Hg), install a new valve and retest.
T.FMING
1 1-1 51
Page 969 of 1681
Opener Cables
Replacement
NOTE:\
a When removing the clips, use a clip remover.
a Take care not to bend the opener cables.
Hood Opener Cable:
V : Clip locations
AV:Clip,5
>: Scraw localions, 8
M)
6h* |" _,/
NOTE: Loosen the screw, then removethe clrp using a clip remover,
Fuel Lid Opcner Cables lHatchback):
NOTE: Remove the rea r seat (see page 20-1 l0), rea r trim pa nel and side trim panel (see page 20-91), then pull the carpet
back, as necessary (see page 20-126J.
A: Clip, cablo cushion location3
A A: Clip, 1 I A: Clip,6
FUEL LIO LATCH(see page 20-157)
) \,)
-----d,
FUEL LID
\
HOOD OPENER
20-154
Page 970 of 1681
Trunk Lid/Fuel Lid Opener Cable (Sedan):
NOTE: Remove the rear seat (see page 20-1'l2l and center pillar lower trim (see page 20-94), then pull the carpet back, as
necessary {see page 20-126). Remove the left trunk side panel (see page 20-97).
C a: Clip, 1E A: Clip, 1D >: Clip, 3
w-l
)tQ,,
r-
> : Clip. cabl6 cushion locations
A >: Clip, 1 B V: Clip, 2
Qs , r>>.
lww-
F < | Cable cushion, 1
6t
ei
TRUNK LID LATCH(see page 20'159)
(see page 20,157)
Installation is the reverse of the removal procedure.
NOTE:
a Make sure each opener cable is routed and connected properly.
a Make sure the hood, hatch, trunk lid and fuel lid open properly.
OPENER(see page 20-157)
20-155
Page 971 of 1681
Opener and Latch
Replacement
Hood Release Handle:
< : Bolt locations, 2
HANDLE
NOTE: Take care not to bend the opener cables.
Hood Latch:
< | Bolt locations
6 x 1.0 mm9.8 N.m(1 .0 kgf m,7 .2 thl ltlHOODOPENERCAELE
Pull up on thehandle while removingthe bolt.HOOD OPENERCABLE(see page 20-154)
NOTE: Grease each location ofthe hood latch indicated bvthe arrows.
Pry the lid.
OPENERCOVER
Remove the kickpanel (see page20-9r ).
Fuel Lid Opener {Hstchbackl:
<: Bolt. screw locdionsA <: Boh.2
6x1.0mm9.8 N m 11.0 kgf m,
7 .2 lbl lrl
BV: Screw, 1
FUEL LIDRELEASEHANDLE
@
Ib
t
lnstallation is the reverse of the removal procedure.
NOTE:
a Make sure each opener cable is connected properly.
a Make sure the hood locks securely.
a Make sure the hood and lid door open properly.
FUEL LIDOPENER CAELE(see page 20-154)
20-156
Page 972 of 1681

NOTE: Take care not to bend the opener cables.
Trunk Lid/Fuel Lid Opener lSedan):
<: Bolt, screw locations
A<:Bolt,2
OPENER LOCKCYLINDER
6 x 1.0 mm9.8 N m 11.o kgf m,
TRUNK LID/FUELLID
OPENER CABLE{see page 20-1
OPENERCOVER
z
tat-
7.2 tbt.trl /
B V: Screw, 1
rql.b.rz
rs? IY)
FUEL LID
TRUNK UDOPENER CABI.I(see page 20'155)
Pry the lid.
ta
Fuel Lid Latch:
: Bolt, locaiions, 2
6 x 1.O mm9.8 N.m 11.0 kgt m,7.2 tbl.trl J/)
FUEL LID OPEiIERCABLE(see page 20-154, 155)
FUEL LID LATCHRemove the fuel lid latchby turning it 90'.
FUEL LIO
Installation is the reverse of the removal procedure.
NOTEI
a Make sure each opener cable is connected properly.
a Make sure the fuel lid fits flush with the body.
a Make sure the tuel lid locks securely.
a Make sure the trunk lid and fuel lid open properly.
FUEL LID LATCHHatchbsck: Remove the rear shell and rear trim oanel,then pull the 196r edge of the left sidetrim panel back (see page 20-91).Sedan: Remove the rear trim panel,then pull the rear edge ol the left trunk sidepanel back (s€e page 20-97.
20-157
Page 1009 of 1681

Heater Unit
Replacement
SRS components are located in this area. Review the
SRS component locatio.s, precautions, and procedures
in the SRS section (23) before performing repairs or ser-
vtce.
1. When the engine is cool, drain the engine coolant
from the radiator (see section 1O).
@ oo not remove the radiator cap when
the engine is hot; the engine coolant is undol
prsssure and could sevdely scald you.
2. Ooen the clamD, then disconnect the heater valve
cable from the heater valve arm.
HEATER VALVE CABI-E
I
i
21-22
3. Disconnect the heater hoses lrom the heater unit.
CAUTION: Engine coolant will damaga paint. Ouick-
ly rinse any spilled engine coolant from painted
sudaces.
NOTE: Engine coolant will run out when the hoses
are disconnected, drain it into a clean drip pan.
4. Remove the mounting nut from the heater unit.
NOTE: When removing the mounting nut, take care
not to damage or bend the fuel pipes, brake pipes,
etc.
8 x 1.25 mm22 N'llt. 12.2 kgl'm, 16 lbl.tl)
CLAMPS
HEATER HOSES
Page 1059 of 1681
SpecialTools
\
Ref. No. J Tool NumbelDescliptionOty Page Reference
o-
o
\9-]
@
o
E'
o
@
o
@-
07HAz - SG00400
07JAA - 001000c
07JGG - 001010A
OTLAJ _ PT3O2OA
07NAC - SR20100
07PAZ - 0010100
07sAz - TB4011A
07TAZ - SZ5011A
07r Az - s250200
07TM - 001020A
Deployment Tool
Antenna Nut Wrench
Belt Tension Gauge
Test Harness
Fuel Sender Wrench
SCS Service Connector
SRS Inflator Simulator
SRS Simulator Lead C
SCS Service Connector (2 o)
Backprobe Adapter, l7 mm
1,|
1
1
1
1
1'l
1
2
23-320
23-203
23-1't5
23-124
23-90,288
23-301
23-30'l
23-301
23-287
*r: lncluded in SRS Tool Set 07MAz - SM5000B*,: Use with the staking patch cords from T/N 07SM 0010004, Backprobe Set.
o
o
@@
23-2
Page 1073 of 1681

Connector ldentification and Wire Harness Routing
Connectot or
Terminal
Numbel of
CavitiesLocationConnects toNotes
c'to 1
c102
c103
c'1 04
c105
c106
c 107
c108
c108
c109
c110
c112
c113
c'r 14
c115
c116
c117
c118
ct'l9
c119
c120
c121
c122
c124
c't 26
c127
c128
c129
c130
c111
4
10
14
6
I
1
2
2
10
2
3
2
J
4
3
3
2
2
I
3
2
2
2
2
2
I
2
14
Right side of engine compartment
Right side of engine compartment
Right side ot engine compartment
Right side of engine compartment
Right side oI engine compartment
Right side of engine
Right side of engine
Transmission
Transmission
Middle ot engine
Middle ot engine
Right side of engine
Right side of engine compartment
Middle rear of engine compartment
N4iddle of engine
N4iddle ol engine
Middle oI engine
Nliddle ot engine
Middle of engine
Lelt side of engine
Left side of engine
Middle of engine
Middle oI engine
Middle of engine
Middle of engine
Middle ot engine
Left side of engine compartment
Lelt side ot engine compartment
Left side of engine compartment
Transmission
Transmission
Transmission
Main wire harness (C221)
Main wire harness (C222)
Main wire harness 1C223)
lvlain wire harness (C220)
Starter solenoid
Engine coolant temperature (ECT)
sensor
Engine coolant temperature (ECT)
gauge sending unit
Back-up light switch
Lock-up control solenoid valve A and B
Distributor
Crankshatt speed fluctuation (CKF)
sensor
Engine coolant temperature (ECT)
switch
Vehicle speed sensor (VSS)
Primary HO2S
MAP sensor
Throttle position (TP) sensor
ldle air control (lAC) valve
EVAP purge control solenoid valve
Engine oil pressure switch
Alternator
Alternator
lntake air temperature (lAT) sensor
No. 1 fuel injector
No. 2 fuel injector
No. 3 fuel injector
No. 4 fu€l injector
Junction connector
Engine compartment wire harness
(c304)
Engine compartment wire harness
(c30s)
Shift control solenoid valve A and B
Countershaft speed sensor
lvlainshaft speed sensor
M/T
NT
USA
Canada
Afi
Afi
T101
T102
Left side oI engine
Right side of engine compartment
Alternator
Under hood fuse/relay box
G'1 01Right side oI engineEngine ground. via engine wire
harness
Engine Wire Harness (B188l enginel
23-16