Connector ldentification and Wire Harness Routing (cont,d)
Connector
or
Terminal
Number ot
Cavities/
Color
LocationConnects toNotes
Engine Wire Harness (RS, LS, GS)
c101
c102
c103
c104
c105
c106
c 107
c108
c108
c'1 09
c110
c111
cl12
c113
c'114
c115
c116
c117
c118
c119
c1 19
c120
c121
c122
c123
c124
cl25
cl26
c127
Ql28
c128
c129
c 129
c130
c'l30
c131
4.GRY
1O.GRY
14-GRY
6-GRY
1.BLK
2-GRY
,1-BLK
2-GRY
2.GRY
1O-GRY
2-GRY
2-GRY
3-GRY
4-GRY
3-GRY
3-GRY
2-GRY
2.BLK
.1-BLK
4-GRN
3-GRN
2-GRY
2.BLK
2-BLK
2-BLK
2.BLK
8-GRY
2-GRY
14-GRY
3-GRY
2.GRY
2.GRY
2-BLK
3-GRY
2-BLK
2-BLK
Right side of engine compartment
Right side of engine compartment
Right side ot engine compartment
Right side of engine compartment
Right end of engine
Right end of engine
Right end of engine
Transmission
Transmission
lvliddle ol engine
Lett rear underside of engine
Right side ol engine
Rear of engine compartment
Middle rear ol engine compartment
Middle ol engine
Middle of engine
Middle ol engine
l\4iddle of engine
Middle of engine
Left end ot engine
Lett end of engine
Middle of engine
N,liddle ol engine
Middle of engine
Middle of engine
Middle of engine
Left rear corner of engine compt.
Lelt rear corner of engine compt.
Left rear corner of engine compt.
Transmission
Transmission
Transmission
Transmission
Transmission
Transmission
Transmission
Main wire harness
Main wire harness
Main wire harness
Main wire harness
Starter solenoid
Engine coolant temperature (ECT)sensor
Engine coolant temperaturegauge sending unit
Back-up light switch
Lock-up control solenoid valve Aand B
Distributor
Crankshaft speed fluctuation (CKF)sensor
Radiator fan switch
Vehicle speed sensor (VSS)
Primary heated oxvoen sensor(H02s)
MAP sensor
Throttle position (TP) sensor
ldle air control (lAC) valve
Evaporative emission (EVAP)purge control solenoid valve
Engine oil pressure switch
Alternator
Alternator
Intake air temperature (lAT) sensor
No. I fuel injector
No. 2 fuel injector
No. 3 tuel injector
No. 4 fuel injector
Junction connector
Engine compartment wire harness
Engine compartment wire harness
Shitt control solenoid valve A and B
Shift control solenoid valve A and B
Countershaft speed sensor
Countershatt speed sensor
lvtainshatt speed sensor
Mainshaft speed sensor
Linear solenoid valve
NT
[/VT
A"/T
USA
Canada
A/T (98199models)
AIT('00 model)
A,/T ('98-' 99models)
('00 model)
A,/T f98-'99models)
Atf('00 model)
AN('00 model)
T101
T102
Left end of engine
Right rear corner of engine compt.
Alternator
Under-hood fuse/relay box
G'101Right end ot engineEngine ground, via engine wirenarness
o
I
203-2
Connector ldentification and Wire Harness Routing (conrd)
Connector
ol
Terminal
Number of
Cavities/
Golor
LocationConnects toNotes
Engine Wire Harness (GS-R, Type R)
c101
c102
c103
c104
U IUC
c106
c107
c108
c109
c110
c111
c112
c113
c114
c115
c116
c117
c118
c11 9
c119
c120
c121
cl22
c123
vtzl
wt10
c127
c131
c132
c133
c134
4-GRY
1O-GRY'I4-GRY
3-GRY
1 -BLK
2-GRY
1.BLK
2-GRY
1O-GRY
2-GRY
2-GRY
3-GRY
4-GRY
3-GRY
3.GRY
or BLU
2-GRY
2-BLK
1 -BLK
4-GRN
3-GRN
2.GRY
2-BLK
2-BLK
2-BLK
2-BLK
8-GRY
2.GRY
14-GRY
1-GRY
2-GRN
2-GRN
2-GRY
Right side of engine compartment
Right side of engine compartment
Bight side of engine compartment
Right side of engine compartment
Right side of engine compartment
Right end of engine
Right end of engine
Transmission
Middle end of engine
Left rear underside of engine
Right end of engine
Right end of engine compartment
Middle rear of engine compartment
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Left end of engine
Left end of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Left rear corner of engine compt.
Left rear corner of engine compt.
Left rear corner of engine compt.
Right side of engine
Right side of engine
Left end of engine
Left end of engine
Main wire harness
Main wire harness
Main wire harness
Main wire harness
Starter solenoid
Engine coolant temperature (ECT)
sensor
Engine coolant temperaturegauge sending unit
Back-up light switch
Distributor
Crankshaft speed f luctuation(CKF) sensor
Radiator fan switch
Vehicle speed sensor (VSS)
Primarv heated oxvoen sensor(Hozs)
MAP sensor
Throttle position (TP) sensor
ldle air control (lAC) valve
Evaporative emission (EVAP)purge control solenoid valve
Engine oil pressure switch
Alternator
Alternator
Intake air temperature (lAT) sensor
No. 1 fuel injector
No. 2 fuel injector
No. 3 fuel injector
No. 4 fuel injector
Junction connector
Engine compartment wire harness
Engine compartment wire harness
VTEC solenoid valve
VTEC pressure switch
Knock sensor (KS)
Intake air bypass (lAB) controlsolenoid valve
USA
Canada
GS.R
T101
r102
Left end of engine
Right rear corner of engine compt.
Alternator
Under-hood fuse/relay box
G101Right end of engineEngine ground, via engine wirenarness
203-4
Standards and Service Limits
missions - Section 11
* Including the pedal play 1 - 10 mm (0.04 - 0.39 in).
0Gooling - Sectlon
MEASUREMENTSTANDARD (NEW}
RadiatorCoolant capacity / (US qt, lmp qt) 81881 engine
I Including engine, heater, II cooling line and reservoir IReservoir capacity:0.6 f (0.63 US qt, 0.53 lmp qt) 818C1 engine
818C5 engine
M/T: 6.4 (6.8, 5.6) for overhaul4.4 14.6,3.9) for coolant change*
A,/T: 6.7 (7.1, 5.9) for overhaul4.7 $.0,4.1)for coolant change*
M/T: 6.7 (7.1,5.9) for overhaul4.7 (5.0, 4.1) for coolant change*
M/T: 6.5 (6.9, 5.7) for overhaul4.5 (4.8, 4.0) for coolant change*
Radiator capOpening pressure kPa (kgf/cm' , Psi)93 - 123 (0.95 - 1.25, 13.5 - 17.8)
ThermostatStart to open 'F ("C)
Fully open "F ("C)
Valve lift at fully open
169 - 176 (76 - 80)194 (90)
8.0 (0.31)min.
Cooling fanThermoswitch "ON" temperature "F ('C)
Thermoswitch "OFF" temperature "F ("C)196 - 203 (91 - 95)Subtract 5 - 14 (3 - 8) from actual "ON" temperature
*: Including the coolant in the reservoir and that remaining in the engine
Fuel and E
MEASUREMENTSTANDARD (NEW}SERVICE LIMIT
Pressure regulatorPressure with regulator vacuum hose disconnected
kPa (kgf/cm' , psi) 81881 engine818C1 engine818C5 engine
270 - 320 (2.8 - 3.3, 40 - 47].
329 - 378 (3.35 - 3.85, 48 - 55)
320 - 370 (3.3 - 3.8, 47 -541
Fuel tankCapacity / (US gal, lmp gal)50 (13.2, 11.0)
Engineldle speed with headlight and cooling fan off rpm81881, 818C1 engines 750 t 50 (M/T: neutral)750 I 50 (A/T: N or E Position)818C5 engine 800 t 50 (M/T: neutral)
Fast idle rpmB1881, 818C1 engines 1,600 t 200 (M/T: neutral)1,600 t 200 (A/T: E or E Position)818C5 engine 1,500 t 200 (M/T: neutral)
ldle CO %0.1 max.
Clutch - Section 'lZ
MEASUREMENTSTANDARD (NEW}SERVICE LIMIT
Clutch pedalPedal height to floor
StrokePedal playDisengagement height to floor
164 (6 7/16)130 - 140 (5.12 - 5.51)12 -21 (12 - 13/16)*83 (3.27) min.
FlywheelClutch surface runoul0.05 (0.002) max,0.15 (0.006)
Clutch discRivet head depthThickness
1.2 - 1.7 (0.05 - 0.07)8.3 - 9.0 (0.33 - 0.35)0.2 (0.01)
6.0 (0.24)
Pressu re plateWarpageDiaphragm spring finger alignmenl
0.03 (0.001) max.0.6 (0.021 max.
0.15 (0.006)
0.8 (0.03)
3-6
Radiator
Engine Goolant Refilling and Bleeding
CAUTION: When pouring engine coolant, be sure to
shut the relay box lid and not to let coolant spill on the
electrical parts or the paint. lf any coolant spills, rinse it
off immediately.
1. Slide the heater temperature control lever to maxi-
mum heat.
Make sure the engine and radiator are cool to the
touch.
2. Remove the radiator caD.
3. Loosen the drain plug, and drain the coolant.
4. Remove the drain bolt from the cylinder block.
ENGINE DRAIN BOLT78 N.m (8.0 kgf.m,58 lbf.ftlApply liquid gasket tobolt thread when installing.WASHERReolace.
DRAIN PIUG
I \.--
\_-l - I
\
6.
7.
5. Apply liquid gasket to the drain bolt threads, then
reinstall the bolt with a new washer and tighten it
securely.
Tighten the radiator drain plug securely.
Remove, drain and reinstall the reservoir. Fill the
tank halfway to the MAX mark with Honda All
Season Antifreeze/Coolant Type 2.
COOLANTRESERVOIR
tW.
\-
