Automatic Transmission
Special Tools ................ '14-2
Descraption .................... 14-3
Clutches ............ ...... 14-6
Power Flow ..,........... 14-8
Electronic Control System ..................... 1 4-1 8
Hydraulic Control ...... 14-23
Hydraulic Flow .........- 14-28
Lock-up System ........ 14-38
Electrical System
Component Location -................................ 1 4-45
Circuit Diagram ............. 14-46
TCM Terminal Voltage/
Measuring Conditions ......,.................... 1 4-48
Troubleshooting Procedures .. . ... ........ ...... ... 14-50
Symptom-to-Component Chart
Electrical System ...... 14-54
Electrical Troubleshooting
Troubleshooting Flowcharts .......... ... ...,.. 14-56
Lock-up Control Solenoid Valve A/B Assembly
Test .................. ...... 14-A7
Replacement ............. 14-a7
Shilt Control Solenoid Valve A/B Assembly
Test .................. ...... '14-88
Replacement .,..,........ 14-88
lvlainshaf t/Countershaft Speed Sensors
Replacement ....-......,. 14-89
Transmission Control Module (TCM)
Replacement ............. 14-89
Hydraulic System
Symptom-to-Component Chart
Hydraulic System ...... 14-90
Road Test ,................... 14-94
Stall Speed
Test .................. ...... 14-97
Fluid Level
Checking/Changing .... 14-98
Pressure Testing ........... 14-99
Transmission
Transmission
Removal ............. ...... 14-10 4
lllustrated lndex
Transmission/Right Side Cover ............... 1 4-1 08
Transmission Housin9 ................,..,....... 1 4-1'1 O
Torque Converter Housing/ValveBody .................. .. 14-112
Right Side Cover
Removal ............. ...... 14-114
Transmission Housing
Removal ............. ...... 14-1 l6
Torque Converter Housing/Valve Body
Removal ............. ...... l4-1 18
Valve Caps
Description ...........-... 14-120
Valve Body
Repair ................ ...... 14-12'l
Valve
Assembly
ATF Pump
Inspeclton
Main Valve Body
Disassembly/lnspection/Reassembly
Regulator Valve Body
Disassembly/lnspection/Reassembly
Lock-up Valve Body
Disassembly/lnspection/Reassembly
Secondary Valve Body
Disassembly/lnspection/Reassembly
Servo Body
....... 14-124
....... 14-126
....... 14-127
....... 14 124
Disassembly/lnspection/Reassembly .......
1st-hold Accumulator/Right Side Cover
Disassembly/lnspection/Reassembly .......
Mainsha{t
14-130
14-132
Disassembly/lnspection/Reassembly ....... 14-133
Inspection ................. 14-134
Countershaft
Disassembly/lnspection/Reassembly,..,.., l4-136
Disassembly/Reassembly ..,...,..,.........,,.. 1 4-1 37
Inspection ......,...,..,... 14-138
One-way Clutch
Disassembly/lnspection/Reassembly ....,.. 14-141
Sub-shaft
Disassembly/lnspection/Reassembly ...,,..'14-142
Disassembly/Reassembly ....................... 1 4- l 43
Sub-shaft Bearings
Replacement ,..,,.,,..,.. 14-144
Clutch
lllustrated Index ................................... I 4-1 45
Disassembly ............. 14-144
Reassembly .............. 14-150
Torque Converter Housing Bearings
Mainshaft Bearing/Oil Seal
Replacement ......... 14-154
Countershaft Bearing Replacement ......... 1 4- 1 55
Transmission Housing Bearings
Mainshaft/Countershaft BearingReplacement ......,.. 14-'156
Sub-shaft Bearing Replacement .,............ 1 4-1 57
Reverse ldler Gear
Installation .........-..... 14-158
Parking Brake Stop
Inspection/Adjustment .......................... 1 4-1 58
Transmission
Reassembly .............. 14-160
Torque Converler/Drive Plate ..............,.,,.,, 1 4-1 67
Transmission
Installation ............... 14-168
Cooler Flushing ......... 14-172
ATF Cooler Hoses
Connection ,..,,,....,,.,, '14-'174
*shift cable
Removal/lnstallation . . .. .... ... .... ... .... .. . ... .. 14-'l75
Adjustment ,..,...,,,,.,, 14-'116*Shilt lever
Disassembly/Reassembly ....................... 1 4-'17 7'Shift Indicator Panel
Adjustment .............. 14-178
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Description
\J
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14-3
The automatic transmission is a combination of a 3-element torque converter and triple-shalt electronically controlled
automatic transmission which provides 4 speeds forward and 1 speed reverse. The entire unit is positioned in line with
the engrne.
Torque Converter, Gears, and Clutches
The torque converter consists of a pump, turbine, and stator, assembled in sigle unit. The torque converter is connected to
the engine crankshaft so they turn torether as a unit as the engine turns. Around the outside of the torque convener is a
ring gear which meshes with the starter pinion when the engine is being started. The entire torque converter assembly
serves as a flywheel while transmitting power to the transmission mainshaft.
The transmission has three parallel shafts; the mainshaft. the countershaft, and the sub shaft. The mainshaft is in-line with
the engine crankshaft.
The mainshaft includes the 1st, and 2ndl4th clutches,and gear for 3rd, 2nd, 4th, reverse, and 1st. (3rd gear is integral with
the mainshaft, while reverse gear is integral with the 4th gear.)
The countershaft includes the 3rd clutch and gears for 3rd,2nd, 4th, reverse, 1st, and parking. Reverse and 4th gears can
be loched to the countershaft at its center,providing 4th gear or reverse, depending on which way the selector is moved.
The sub-shaft includes the 1st-hold clutch and gears fo 1st and 4th.
The gears on the mainshaft are in constant mesh with those on the countersahft and sub-shaft.When certain combinations
of gears in the transmission are engaged by clutches. power in transmitted from the mainshaft to the countershaft via the
sub-shaft to orovude oil, lo'1. E, E. and E.
Electronic Control
The electronic control svstem consists of the Transmission Control Module (TCM), sensors, and four solenoid valves.
Shilting and lock-up are electronically controlled for comfortable driving under all conditions.
The TCM is located below the dashboard, behind the lelt side kick panel on the driver's side.
Hydraulic Control
The valve bodies include the main valve body, the secondary valve body, the regulator valve body, the serbvo body, and
the lock-up valve body, through the respective separator plates, They are bolted to the torque converter housing,
The main valve body contains the manual valve, the 1-2 shift valve, the 2-3 shitt valve, the Clutch Pressure Control
lCPC) valve, the 4th exhaust valve, the reliel valve, and the ATF pump gears.
The secondary valve body contains the 4-3 kick-down valve, the 3-2 kick-down valve, the 2-3 orifice control valve, the
3-4 shift valve, the orilice control valve, the modulator valve, and the servo control valve.
The regulator valve body contains the pressure regulator valve, the lock-up control valve, the torque converter check
valve, and the cooler check valve.
The servo body contains the servo valve, which is integrated with shift fork shaft, the throttle valve B, and the accumula-
tors.
The lock-up valve body contains the lock-up shift valve and the lock-up timing B valve, and is bolted to the regulator valve
ooqy.
Fluid from the regulator passes through the manual valve to the various control valves.
Shift Control Mechanism
Input to the TCM from various sensors located throughout the car determines which shift control solenoid valve should
be activated. Activating a shitt control solenoid valve changes modulator pressure, causing a shift valve to move. This
pressurizes a line to one ol the clutches, engaging that clutch and its corresponding gear.
Lock-uD Mechanism
In @ position, in 2nd, 3rd and 4th, and @ position in 3rd, pressurized fluid can be drained lrom the back oI the tor-
que converter through a fluid passage, causing the lock-up piston to be held against the torque converter cover. As this
takes place, the mainshaft rotates at the same speed as the engine crankshaft. Together with hydraulic control, the TCM
optimizes the timing of the lock-up mechanism.
The lock-up valves controlthe range of lock-up according to lock-up control solenoid valves A and B, and throttle valve B.
When lock-up control solenoid valves A and B activate, modulator pressure changes. Lock-up control solenoid valves
A and B are mounted on the torque converter housing, and are controlled by the TCM.
(cont'd)
\E Position Deceleration
The power flow when decelerating is as follows;
1. Rolling resistance from the road surface goes through the front wheels to the final drive gear, then to the sub-shaft'lst gear via the 4th gear, and 1st-hold clutch which is applied during decelerarion.
2, The one-way clutch disengages at this time because the application of torque is reversed.
3. The counterforce conveyed to the countershaft 4th gear turns the sub-shaft 4th gear via the mainshaft 4th gear.At this time, since hydraulic pressure is also applied to the 1st clutch, counterforce is also transmitted to the main-shatt. As a.esult. engine braking can be obtained with 1st gear.
CLUTCH
SUB.SHAFT4TH GEARSUB-SHAFT 1ST GEAR
t
TOROUE CONVERTER
FINAL ORIVE
SUB.SHAFT
1ST CLUTCH
MAINSHAFT
COUNTERSHAFT
REVERSE SELECTOR HUB
REVERSE SELECTOR
4TH GEAR
(cont'dl
14-11
\
FINAL ORIVEN GEAR
The valve bodies include the main valve body, the secondary valve body, the regulator valve body, the servo body andthe lock-up valve bodv.
The ATF pump is driven by splines behind the torque converter which is attached to the engine, Fluid {lows through
the regulator valve to maintain specified pressure through the main valve body to the manual valve, directing pressure
to each of the clutches.
SHIFT CONTROL SOLENOIDVALVE ASSEMBLY
RIGHT SIDE COVER
LOCK'UP VALVE BODYSERVO BODY
SECONDARY VALVEBODY
VALVE BODY
REGULATOR VBODY
LOCK-UPOIL PUMP GEARS
SOLENOID VALVEASSEMBLYTOROUEHOUSING
{cont'd)
%<->--::/ )C)
IrY,
14_23
'
Description
Hydraulic Control (cont'd)
Regulator Valve Body
The regulator valve body is located on the main valve body. The regulator valve body consists of the regulator valve,
the torque converter check valve, the cooler check valve, and the lock-up control valve.
LOCK.UP CONTROL VALVE
Lock-up Valve Body
The lock-up valve body with the lock-up shift valve and lock-up timing B valve is located on the regulator valve body.
LOCK-UP SHIFY VALVE
TIMI[\'G B VALVE
REGUI-ATOR VALVE
COOLER CHECK VALVE
I
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Rogulator Valve
The regulator valve maintains a constant hydraulic pressure from the ATF pump to the hydraulic control system. while
also furnishing fluid to the lubricating system and torque converter.
Fluid flows through B and B'. The fluid enters through B and flows through the valve orifice to A, pushing the regulator
valve to the right. According to the level of hydralic pressure through B. the position of the valv€ changes, and the
amount of the fluid through D from B' thus changes. This operation is continued, maintaining the line pressure.
NOTE: When used, "left" or "right" indicates direction on the illustration below.
{ENGINE NOT RUNNINGI{ENGINE RUNNINGI
STATOR SHAFT
Stator Reactior Hydrrulic Prcsrure Control
Hydraulic pressure incresse, according to torque, is performed by the regulator valve using stator torque reaction. The
stator shaft is splined to the stator and its arm end contacts the regulator spring cap. When the vehicle is accelerating or
climbing (Torque Converter Range), stator torque reaction acts on the stator shaft and the stator shaft arm pushes the reg-
ulator spring c8p in the direction of the srrow in proportion to the reaction. The spring compresses and the regulator valve
moves to incrsase the regulated conlrol pressure or line pressure. Line pressure is maximum when the stator reaction is
maximum.
TOR VALVE
{cont'dl
From ATF PUMP
I
STATOB SHAFTSTATOR SHAFT ARM
14-25
Description
Hydraulic Flow
G€n6.al Chart of Hydraulic Pr6sure
ATF Pump - Regulator Valve
Distribution of Hydraulic Pressuro
Line Pressure -----r- Modulator Pressure
F-- Thronle B PressureL Clutch Pressure
Toroue Convener Pressure
Lubrication Pressure
. Regulator Valve ----; Torque Converter Prossure
f- Lubricaiion PrassureL To Regulate Line Pressure
Manual Valve - To Select Line Pressure - Clutch Pressure
. Modulator Valve Modulator Pressure ---- --I----- Shift Control Solenoid ValvosL- Lock-uD Control Solenoid Valves
. 1-2 Shift Valve -----l
. 2-3 Shift Valve ----f- Clutch Pressure. 3-4 Shift Valve ----------r
. Throttle Valve - Throttle B Pressure
NO,DESCRIPTION OF PRESSURENO.DESCRIPTION OF PR€SSURENO.DESCRIPTION OF PRESSURE
1LINE6C
MODULATOR(LOCK.UP CONTROL
SOLENOID VALVE A)
55THROTTLE B
LINE6D
MODULATOR(LOCK-UP CONTROL
SOLENOID VALVE B)
56THROTTLE B
LINEaLINETHROTTLE B
LINE101ST CLUTCH5dTHROTTLE B
LINE151ST-HOLD CLUTCH90TOROUE CONVERTER
4LINElST.HOLD CLUTCH91TOROUE CONVERTER
LINE18LINE92TOROUE CONVERTER
5LINE202ND CLUTCH93ATF COOLER
LINE212ND CLUTCH94TOROUE CONVERTER
5'LINE25LINELUBRICATION
6MODULATOR303RD CLUTCH96TOROUE CONVERTER
MODULATOR313RD CLUTCH97TOBOUE CONVERTER
64MODULATOR(SHIN CONTROLSOLENOIO VALVE A)404TH CLUTCHooSUCTION
6BMODULATOR(SHIFT CONTROT SOLENOID VATVE B)414TH CLUTCHXBLEED
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Llfl Position
As the engine turns, the ATF pump also starts to operate. Automatic transmission fluid (ATF) is drawn from (99) and
discharged into (1). Then, ATF pressure is controlled by the regulator valve and becomes line pressure (1). The torque
converter inlet pressure {92} enters (94) ol torque converter through the orilice and discharges into {9O).
The torque converter check valve prevents the torque converter pressure from rising.
Under this condition, the hydraulic pressure is not applied to the clutches.
NOTE: When used, "l€ft" or "right" indicates direction on the hydraulic circuit.
(cont'dl
14-29