Inspection
rrii tlmm {0.4 inl10
l.
Rear Brake Disc
Disc Runout Inspection
Loosen the rear wheel nuts slightly, then raise the
vehicle and support it on safety stands. Remove the
rear wneers.
Remove the brake pads (see page 19-16).
Inspect the disc surface for damage or cracks. Clean
the disc thoroughly and remove all rust.
Use wheel nuts and suitable plain washers to hold
the disc securely against the hub, then mount a dial
indicator as shown, and measure the runout at 10
mm (0.4 in) in from the outer edge of the disc.
Brake Disc Runout:
Se.vice Limit: O.1O mm {0.0O4 in) max.
ll the disc is beyond the service limit, refinish the
brake disc.
Max. Refinishing Limit: 8.0 mm (0.32 in)
DIAL INDICATOR
NOTEi A new disc should be refinished if its runout
is greater than 0.'10 mm (O.O04 in).
Disc Thickness and Parallelism
Loosen the rear wheel lug nuts slightly, then raise
the vehicle and support it on safety stands. Remove
the rear wheels.
Remove the brake pads (see page 19-16).
Using a micrometer, measure disc thickness at
eight points, approximately 45" apart and 10 mm
(0.4 in) in from the outer edge of the disc. Replace
the brake disc if the smallest measurement is less
than the max. retinishing limit.
Bfake Disc Thickness:
Standard: 8.9 - 9.1 mm
(0.35-0.36 in)
Max. Refinishinq Limit:8.O mm (0.31 in)
NOTE: Replace the brake disc it the smaLlest mea-
surement is less than the max. retinishing limit.
Brake Disc Parallelism: O.O15 mm
(O.00O6 in) max.
NOTE: This is the maximum allowable difference be-
tween the thickness measurement.
lf the disc is bevond the service limit for parallelism,
refinish the brake disc.
NOTE: See section 18 for brake disc replacement.
\S rnrn .\'rn)
19-18
Rear Window
Removal
5.
6.
With a helper on the outside, pull the piano wire
back and forth in a sawing motion, and carefully cut
through the adhesive along the too and the sides of
the rear window.
CAUTION: Hold the piano wile as close to the rear
window as possible to prevent damage to the body
and molding.
PROTECTIVE TAPE
Cut the adhesive with a knile at the bottom ot the
NOTE| Do not use prano wrre In lhrs area.
Carefully remove the rear window.
NOTEr Replace the fasteners with new ones
whenever the rear window has been removed.
GLASS
PROTECTIVE TAPE
Hatchback
CAUTION:
a Use covers to avoid damaging the interior.
a Wear gloves to remove and install the glass.
a Do not damage the defroster glid lines.
a Take care not scratch the rear window moldino.
1. To remove the rear window, tirst remove the:. Rear shelf (see page 20 91). Hatch side trim and hatch trim panel (see page
20-14A1
a High mount brake light (see section 23)a Rear window wiper arm and rear window wiper
motor (see section 23)
2. Remove the rear window trim, and disconnect the
connectors,
Apply protective tape to the inner and outer edges
of the hatch.
Using an awl, make a hole through the adhesive from
the inside, at the top of the hatch. Push piano wire
through the hole, and wrap each end around a piece
of wood.
3.
CONNECTOR
MOLDING
Rear pillar trim panel/Rsar shelf trim panel/Real shelt
removal:
1. Remove both seat-back side bolsters {see page 20-
113).
2. Remove the upper portion of the rear door sill mold-
ing, then pull the rear door trim away on each side.
> : Clip locations, 2
REAR PILLAR TRIM PANEL
SII-I MOLDING
3. Remove both rear pillar trim panels.
> | Clip locations, 12
NOTE: When installing, make surethe rear window defogger wireharness is routed properly.
1
I
,
4. Remove the rear shell trim panel.
V: Clip locations, 2
5. Slip the rear seat belt through the slit in the rear shelf.
REAR SHELF
Remove the seat lock cover (see page 20 113) and
high mount brake light (see section 23).
20-95
J
Electrical
Speciaf Toofs ..........................23-2
Troubleshooting
Tips 8nd Precautions .......................,..,.,.,.,.,......,..., 23-3
Five-step Troubleshooting ............,......,.,.,...,..,....., 23-5
Schsmatic Svmbols ...............23-6
Wire Color Code3 .. ................. 23-6
Relay and Control Unit Locations
Engine Compartment ......,.,.................,.,.,.,.,.,,,, 23-7
Dashboard and Door .........,...........,.....,.,....,.,.... 23-8
Dashboard and Floor ......................................... 23-10
Ouarter Pan€f .,,.,...,.,..,...,,,23-12
Connector ldontification and WireHarness Routing ......,.,......23-'13
Index to Circuits and Systems
Airbag
* Integrated Control Unit .....,.,.,.....23-152* Interlock Sytem .,...,.,...........,. 23.146
Lights, Exterior
Eack-up LighB ..................23.187
Brake Ligh$ ......................23-190*Daytime Running Lights (Canada) ................... 23"164
Front Parking Lights .......................................... 23-173
Front Side Marker Lights .................................. 23-173
Front Turn Signal Lights ..................-.......,...,.,. 23-173* Hazard Warning Lights ....................,........,....... 23-192
Headlights.....23-169
23-253 powerDistribution..................... 23-5/r
Air Conditioning.....,....... Soction 21
Alternator ..........,................... 23.99
iCigarette Lighter .........23-212
*Cruise Control
Distributor
'.'.,.'.'.,.'...,,,,.,''.'.,.',.'''.' 23.277
.............................. 23.88
................... 23-90lgnition Timing ......
Indicator Lights
Key-in Reminder System
Maintenance Reminder System*Seat Belt R€mindor System .,...........................* Side Marker/Turn Signal/HazardFlashcr Svstem .................23-192
Spark Plugs ............................23-98
Starting System .....................23-74* Stereo Sound System ...,......,..........,...,......,.,.,.,..,., 23-196
Supplemental Restraint System (SRS) ................ 23-277
Vshicle Speed Sensor (VSS) ................................. 23.130r Wiper/Washer System .........................................., 23-265
*Read SRS precautions on Psge 23-283 before working
in those areas,
23-154
23.136
23"133
Connector ldentification and Wire Harness Routing
Engine Compartment Wire Halness
nll
Connectoa ot
Terminal
Number of
CavitiesLocationConnects toNotes
c301
c302
c 302
c303
c304
c306
c307
c308
c309
c310
c3l 1
c312
c314
c316
c317
c318
c319
c320
20
't8
1
14
2
3
5
1
1
2
2
4
2
2
1
2
2
2
3
Behind left kick panel
Behind left kick panel
Behind left kick panel
Behind left kick panel
Lett side of engine compartment
Lett side of engine companment
Lett side of engine compartment
Left side of engine compartment
Left side of engine compartment
Left side of engine compartment
Left side of engine compartment
Middle of engine compartment
Lett side of engine companment
Left side of engine compartment
Behind left headlight
Behind left headlight
Behind left headlight
Behind left corner of front
DUmper
Behind left corner ol front
bumper
Behind lett corner of front
bumper
Behind left co.ner of lront
bumper
Main wire harness (C423)
Main wire harness {C424)
N4ain wire harness (C424)
Front fog light system
Engine wire harness (C126)
Engine wire harness (C'127)
Test tachometer connector
Daytime running lights resistor
Windshield wiper motor
Brake f luid level switch (+ )
Brake f luid level switch ( - )
Power steering pressure (PSP) switch
Lett front wheel sensor
Cruise control actuator
LeIt headlight (Low beam)
Lett headlight {High beam)
Front fog light system
Windshield washer motor
Rear window washer motor
Left front side marker light
Left front turn signal/parking lights
Option
Canada
USA
ABS
Option
G301Lelt side of engine compartmentBody ground, via engine compart-
ment wire harness
23-20
Connector ldentification and Wire Harness Routing
Main Wire Hsfness {Left branch}
Connector ol
TerminalNumber ol
CavitiesLocationConneqts toNot6s
c406
c41 1
c4't2
c413
c414
c415
c416
c417
c4l8
c419
c420
c421
c422
c423
c424
c424
c425
c426
c427
c428
c429
c430
c431
c43'rc432
c433
c434
c435
c436
c431
c438
c439c440
c441
c442
c443
c444
c445
c446
c447
c44ac449
c450
c451
c452
c452
c453
c454c455
16
2
2
14
4
8
14
20
22
26
Center floor
Center floorCenter flodrCenter floorUnder left side of dashBehind Ieft kick panel
Behind left kick panel
Behind left kick panel
Behind left kick panel
Behind left kick panel
Behind left kick panel
Behind left kick panel
Behind left kick panel
Under left side of dash
Under left side of dash
Under left side of dash
Under left side of dashUnder left side of dashUnder left side of dashUnder left side of dashUnder left side of dashUnder left side of dashUnder left side of dash
Under left side of dashUnder left side of dashUnder left side of dashUnder left side of dashUnder left side of dashUnder left side of dashUnder left side of dashBehind dashboard lower coverBehind dashboard lower coverBehind dashboard lower coverBehind dashboard lower coverBehind dashboard lower coverBehind dashboard lower coverUnder leit side of dashUnder left side of dashUnder left side of dashUnder left side of dashUnder left side of dashBehind under-dash fuse/relay boxUnder left side of dashBehind dashboard lower coverBehind dashboard lower coverBehind dashboard lower coverCenter floorUnder middle of dashUnder left side of dash
Data Iink connector (DLC)
A,/T gear position console lightShift lock solenoidAy'T gear position switchInterlock control unitDaytime running lights controlOaytime running lights controlCruise control unitJunction connectorTransmission control module(rcM)
Transmission control module
{TCM)Rear wire harness (C501)
Rear wire harness (C502)
Engine compartment wire harness(c301)
Engine companment wire harness I *1
(c3021 IEngine compartment wire harness(c302) lRoof wire harness {C663} |Security system {Option) | CanaAaSRS main harness (C802) |Clutch interlock switch I VnClutch switch (With cruise control) M/TDashboard wire harness (C552) AlTBrake switch lwithout cruise Icontrol) |Brake switch (With cruise control)lgnition switch ISecurity system {Option) CanadaCombination light switch /Combination light switch ICombination light switchCombination light switchUnder-dash fuse/relay box (C913)
Under-dash fuse/relay box (C916)
Underdash fuse/relay box (C917)
Under-dash fuse/relay box (C923)
Under-dash fuse/relay box (C924) |Under-dash fuse/relay box {C918) I OptionalSecurity system (Option) CanadaSecurity system (Optionl CanadaPGM-Fl main relayStarter cut relay ] M,.fRear window defogger relay IIntegrated control unitSecurity system (Option) CanadaHorn relay
Dashboard wire harness (C553)
Dashboard wire harness {C553) | -2
Parking pin switch I A,"ISecondary HO2S
Cable reel
Afi
I Atr
lf[
unit ] Canadaunit I Canada
16
14
20
't2
ti
I'
li
ll
li
+4
3
G401 Behind teft kick panelBody ground, via main wire harness*1: RS+2: Except RS
23-26
Gonnector ldentification and Wire Harness Routing
Rear Wire Harngss {Hatchbackl
Connector or
Terminal
Number of
C8vitiesLocationConnec{s toNotos
c501
c502
c504
c505
cs06
c507
c508
c509
c510
c51 1
c512
c513
c514
c515
uc to
c518
c519
c520
c522
c524
c528
c529
c530
c531
l6
14
8
16
14
2
1
I
8
3
1
2
2
2
20
20
2
2
6
2
2
2
3
4
Behind left kick panel
Behind left kick panel
Behind dashboard lower cover
Behind dashboard lower cover
Behind dashboard lower cover
Driver's door
Center floor
Center floor
Left quarter panel
Fuel tank
Fuel tank
Right quarter panel
Right quarter panel
Left quarter panel
Left quarter panel
Left quaner panel
Left quarter panel
Left side corner of cargo area
Left side corner of cargo area
Left side corner of cargo area
Left rear corner of cargo area
Center of cargo area bulkhead
Right rear corner of cargo area
Center of cargo area bulkhead
Right side of cargo area
Right side of cargo area
Right side of cargo area
Center of cargo area bulkhead
Center of cargo area bulkhead
Center of cargo area bulkhead
Left side corner of cargo area
Main wire harness {C421)
Main wire harness {C422)
Underdash fuse/relay box (C912)
Underdash fuse/relay box (C915)
Dashboard wire harness (C554)
Driver's doo. wire harness (C601)
Driver's seat belt switch
Parking brake switch
Driver's door switch
Fuel pump
Fuel gauge sending unit
Passenger's door switch
Right rear speaker
Left rear speaker
Noise condenser
Connector C517
Connector C516
Power antenna motor
Cargo area light
Trailer lighting connector
Left taillight
License plate lights
Right taillight
Hatch latch switch
Hatch wire harness (C752)
Hatch wire harness (C751)
Hatch wire harness (C757)
Hatch lock actuator
Hatch key cylinder switch
Hatch opener actuator
Hatch opener relay
Left side of floor
Center of cargo area bulkhead
Body ground, via rear wire harness
Body ground. via rear wire harness
riI
Connector ldentification and Wire Harness Routing
Connector or
Terminal
Numbel of
CavitiesLocationConnects toNotes
c501
c502
c503
c504
c505
c506
c507
c508
c509
c5l0
c511
c512
c513
c514
c515
c517
c518
c519
c520
c521
c522
c523
c527
c528
c529
c530
c531
c532
c533
c534
c535
cs36
14
8
14
2
1
1
8
3
1
2
2
1
20
20
3
2
6
4
2
4
6
6
1
1
2
1
1
4
2
4
Behind left kick panel
Behind left kick panel
Behind dashboard lower cover
Behind dashboard lower cover
Behind dashboard lower cover
Driver's door
Center floor
Center floor
Left B-pillar
Fuel tank
Fuel tank
Right B pillar
Above right side of trunk
Above left side of trunk
Left quarter panel| .{+ ^',rrrar ^rnal
Left quarter panel
Left side corner of trunk
Above center of trunk
Left side corner of trunk
Left rear corner of trunk
Right rear corner o{ trunk
Right rear corner ot trunk
Lelt rear door
Right rear door
Left quarter panel
Left side of rear window
Above right side of trunk
Right quarter panel
Right side of rear window
Left side of trunk lid
Center of trunk lid
Right side of trunk lid
lvlain wire harness (C421 )
lvlain wire harness (C422)
Underdash fuse/relay box (C912)
Under dash fuse/relay box (C915)
Dashboard wire harness (C554)
Driver's door wire harness (C6Ol)
Driver's seat belt switch
Parking brake switch
Driver's door switch
Fuel pump
Fuel gauge sending unit
Front passenger's door switch
Right rear speaker
Left rear speaker
Noise condenser
Connector C517
Connector C516
Power antenna motor
Trunk light
Trailer lighting connector
Left outer taillight
License plate lights
Right outer taillight
Lett rear door wire harness
(c651)
Right rear door wire harness
1C656)
Left rear door switch
Rear window defogger {+ )
High mount brake light
Right rear door switch
Rear window detogger (- I
Left inner taillight
Trunk latch switch
Right inner taillight
G501
G502
G503
Behind left kick panel
Left side of tloor
Above center of trunk
Body ground, via rear wire
harness
Body ground, via rear wire
harness
Body ground, via rear wire
harness
Rear Wire Hamess {Sedan}
I
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i
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