Page 835 of 1681
Doors
Door Panel/Plastic Cover Replacement
NOTEr Take care not to scratch the door panel and other
parts.
1. Pry out the cap and remove the screw.
< : Screw location,l
I
t'li
I
Remove the inner handle trim while pulling the in-
ner handle.
Disconnect the power door lock connector.
INNER
20-20
3.Remove the armrest pockel.
V: Screw location, 1
TRIM PADREMOVERSNAP-ON#4177, olequivalent
12 mm{0.47 inl T-
'I mm !-'-{0.04 in} I +45 rnm
<: Clip locations
A<: Clip, 1
11.77 inl
B<: Clip, 8
NOTE: Loosen the screw,then remove the clipusing a trim pad orclip remover.
AI
Yv)
ARMRESTPOCKET
4. Release the clips that hold the door panel.
NOTE: Remove the door panel with as little bend-
ing as possible to avoid creasing or breaking it.
95 mm (3.74 in)
Page 836 of 1681
5.Detach the clips, and remove the door panel by pull
ing it upward.
NOTE: Take care not to lwist or scratch the inner
mold ing.
Disconnect the lollowing:
a Power window connectors
a Power mirror connectora Tweeter connector
l._) Clip locations, 4
INNER MOLDING
DOOR PANEL
t
INNERMOLOING
wtNDowCONNECTORS
< : Screw locations, 8
FBONT SPEAKER
6. Remove the bracket, door lock unit and front
speaker.
DOOR LOCK UNIT
7.Remove the cover panel, then disconnect the power
mirror connector (see page 20-49)
Detach the grommets and harness clips, then care-
tully remove the plastic cover.
a: Grommet localions, 2O: Harness cliplocations,3
R
*A-1
POWER MIRRORCONNECTOR
(cont'd )
20-21
::
Page 839 of 1681

Doors
Outer HandleReplacement (cont'd)
irl
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LatchReplacement
NOTE: Raise the glass fully.
1. Remove:
a Door panel (see page 20 20)
a Plastic cover (see page 20 20)
a Outer handle (see page 20'23)
2- Remove the screws and disconnect the connector,
then remove the inner handle and latch.
NOTEr Take care not to bend the rods.
> | Screw locations, 2
6bD l
:)CYLINDER ROO
>: Clip locaiions, 2
3.Installation is the reverse of the removal procedure.
NOTE: Make sure the inner handle rod, lock rod and
connector are connected properly.
6.
7.
v:
Disconnect the cylinder rod as shown.
NOTE: Take care not to damage the lock cylinder
Jornt.
OUTERHANDLE
SHOP TOWEL
Remove the cylindef switch from the outer handle.
Pull out the retainer clip, then remove the lock
cylinder and cylinder protector.
8.
L
g--.-.o"*
cYLTNDER
lnstallation is the reverse of the removal procedure.
NOTE:
a Make sure the outer handle rod and connector are
connected securely.
a Make sure the wire harness is routed properly.
a Make sure the door locks and opens properly.
LOCK CYLINOEB
Page 840 of 1681
Front Sash Replacement
NOTE: Lower the glass.
1. Removel
. Door panel (see page 20-20)
a Plastic cover (see page 20,20)a Power mirror (see page 20-491a Outer molding (see page 20-381
Detach the clips, then pry the weatherstrip awayfrom the front sash.
Remove the bolts and locknut.
NOTE:
a Hold the adjusting bolt with a hex wrench when
removing the locknut.
a Scribe a line around the locknut to show the origi-
nal adjustment.
>: Bolt locations, 2
| ,f> 6x 1.0 mm
r @lE ) s.8 N.m
| \:Z 11.0 kel.m,
7.2 tbr.ril\-__ - _ -_
a: llut location. 'l
I lX "x r.2s mm
[{,W i,1i;T'-.'\:. ru_'otn'l_
IN
ADJUSTING BOLT
Remove the front sash through the center hole in the
ooor as snown.
FRONT SASH
5. Installation is the reverse of the removal procedure.
NOTE: After installing, adjust the position ol thefront sash as necessary.
a Align the tront sash with the glass using the ad-justing bolt at the bottom of the front sash.
a Check for water leaks.
NOTE: Do not high-pressure water.
Page 842 of 1681
6.
7.
Remove the inner handle (see page 20-24).
Disconnect the connector, and remove the regula-
tor through the center hole in the door.
NOTE:
a Hold the adjusting bolts with a hex wrench when
removing the Iocknuts.
a Scribe a line around the locknuts to show the
original adjustment.
a : Nut locations, 4A: Eolts locations. 3
_i@I
LOCKNUT
REGULATOB
ADJUSTING BOLT
Remove the glass guide.
NOTE:
a Hold the adjusting bolt with a hex wrench when
removing the locknut.
a Scribe a line around the mounting nut to show the
original adjustment.
a: Nut locations, 3
I x 1.25 mm22 N.m (2.2 kgf.m,16 tbt frl
LOCKNUT
ffiADJUSTINGBOLT
a;
ir,frr
(cont'd)
20-27
Page 843 of 1681

Replacement (cont'dl
L Grease all the sliding surJaces of the regulatof and
glass guide where shown.
V : Adjusting boltlocations.3
4\
A
or.,-6- thread
61SILICONE GREASE
tF ht\_:-Use liquidlock.
10.
't1.
12.
r 3.
Roll the glass up and down to see if it moves lreely
without binding. Also make sure that there is no
clearance between the glass and weatherstrip when
the glass is closed. Adjust the position ot the glass
as necessary (see page 20-40).
Attach the door harness to the door correctly (see
page 20 221.
Disconnect the power window switch from the door
harness, ihen inslall the power window switch on
the door panel (see page 20 41).
When reinstalling the plastic cover, apply adhesive
along the edge where neccessary to maintain a con-
tinuous seal and prevent water leaks (see page
20 22\.
'14. Install the door panel (see page 20'21).
Doors
Glass/RegulatoriGlass Guide
I
,l
20-28
L-
Outer Molding Replacement
\
\
NOTEr Lower the glass Jully.
1. Remove:
. Door panel lsee page 2O-2O)
. Power mirror (see page 20 49)
2.
3.
Peel the weatherstrip away from the door lsee page
20 29), then remove the screw.
Starting at the rear, pry the outer molding up and
detach the clips, then remove the outer molding.
NOTE: Take care not to twist or scratch the outer
mold ing.
>: Clip locations, 4>: Screw locations, 2
L@
NOTE: lf necessary,replace any damagedclrps,
4. Installation is the reverse of the removal procedure.
Page 849 of 1681
Doors
Outer Handle Replacement
NOTE: Raise the glass fully.
'1. Remove:
a Door panel (see page 20-32,
a Plastic cover (see page 20 32)
2. Remove the screws and clip, then move the latch.
^ 6x 1.0mm
[tJM o N.m {0.6 ksr m.
l Y llqr:llle
> : Screw locations, 3
3. Remove the bolts.
>: 8oh locations, 2
6 x 1.0 mm
A : Clip location, 'l
9.8 N.m {1.0 kgl m, I, ,,:otn , __)
TUBE
Pull out the outer hbndle with the latch.
Pry the outer handle rod out of its joint using diagonal
cuners.
NOTE:
a To ease reassembly, note location @ of the outer
handle rod on the joint belore disconnecting it.
a Take care not to bend the outer handle rod.
a Use a shop towel to protect the opening in the
door.
BUSHINGReplace.
h
5. Installation is the reverse of the removal procedure.
NOTE: Make sure the door locks and opens
properly.IaI
I
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\
\
v
t
Page 850 of 1681

Latch Replacement
NOTE: Raise the glass tully.
1. Remove:
a Door panel lsee page 20-32)
a Plastic cover (see page 20-32)
a Outer handle {see page 20-34)
2. Remove the screws and dasconnect the connector,
then remove the inner handle and lalch.
NOTE: Take care not to bend the rods.
Detach the connector.
Installation is the reverse of the removal procedure
NOTE: Make sure the inner handle rod, lock rod and
connector are connected properly.
Scaew locations, 2
€tr' l-,/
Glass/Regulatol/Center Glass
Guide Replacement
BOLT8 x 1.25 mm22 N.n 12.2 kgl'm.16 lbt.ft)
a Door panel (see page 20 32)a Plastic cover (see page 20-32)
Connect the power window switch to the door har-
ness (see page 20-41).
Peel the weatherstrip away from the door (see page
Loosen the inside stabilizers.
NOTEr Scribe a line around the bolts to show the
original adjustment.
Carefully move the glass until you can see the glass
mounting nuts, then remove them.
STAEILIZER
a: Nut locations, 2
t,h6xl.omm)@[ a ru.m ro.8 ksr'm.
i
6 tbritl
\
INSIDE STABILIZERS
(cont'd )
20-35