Page 281 of 1681

PGM-Fl System
Fuel Supply System
lF0{7il Thescantool indicates Diagnostic Trouble Code (DTC) P0171:Theluel system rstoo lean
[F0i72l Th" ""un tool indicates Diagnosric Trouble code (DTc) p0,172: The fuet system is too rich
Description
By monitoring the Long Term Fuel Trim, long term malfunctions in the luel system will be detected
lf a malfunction has been detected during two consecutive trips, the MIL will come on and DTC P0171 and/or P0172 will be
stored.
NOTE: lf some ol the DTCS lasted below are stored at the same time as DTC PolTl and/or P0172 troubleshoot those DTCS
first, then troubleshoot DTC P0171 andlot P0172
PO107, P0108, P1128. P1129: MAP Sensor
P0135: Primary HO2S Heater (Sensor 1)
P0137, P0138: Secondarv HO2S (Sensor 2)
P0141: Secondary HO2S Heater (Sensor 2)
P1259: VTEC Svstem
Possible Cause
DTC P0171
too lean
Drc P0172
Svstem too rich
. Fuel Pump insufficient flowpressure
. Fuel Feed Line clogged, leaking
. Fuel Pressure Regulator stuck open
. Fuel Filter clogged. Fuel Iniector clogged, air inclusion
. Gasoline doesn't meet Owner's Manual spec.
. Primary HO2S (Sensor 1)deteriorated
. Valve Clearance. Exhaust leak
. Fuel Pressure Regulator clogged, stuck closed
. Fuel Return Pipe clogged
. Fuel Iniector leaking
. Gasoline doesn't meet Owner's Manual spec
' Primary Ho2s (Sensor 1) deteriorated
. Valve Clearance
Page 283 of 1681

PGM-FI System
Random Misfire
1T0-500 1 a nd Fo-30ittrrousFF0304-lThB scan tool indicates Diagnostic Trouble Code {DTC) P0300 and some of
P0301 - P0304: Random misfire.
Doscription
Misfir; detection is accomplished by monitoring the crankshaft speed with the crankshaft speed fluciuation sensor which
is attached to the crankshsft.
lf misfiring strong enough to damage the catalyst is detected, the MIL will blink during iho time of its occurrence, and DTC
p0300 and some of DTCS p0301 through P0304 will be stor€d. Then, after misfire has ceased, the MIL will come on.
lf misfiring that increases emissions is detected during two consecutive driving cycles, the MIL will come on, and DTC
PO3O0 and some ot DTCS P0301 through P0304 will be stored
NOTE: lJ some of the DTCS listed below are stored at the same time as a misfire DTC, troubleshoot those DTCS first. then
troubleshoot the misfire DTC.
P0171, P0172: Fuel metering
P0505: ldle Control SYstem
P1361, P1362: TDC sensor
P1381. P1382: CYP sensor
P1508: IAC valve
Possible Cause
. Fuel pump insufficient fuel pressure. amount of flow
. Fuel line clogging, blockage, leakage
. Fuel {ilter clogging
a Fuel pressure regulator stuck open
. Distributormallunction
o lgnition coil wire open, leakage
. lgnition control module malfunction
. Valves carbon deposit
a Compression low
. IAC valve malfunction
. Fast idle thermo valve malfunction
o Fuel does not meet Owner's Manual spec., lackotfu€l
. VTEC system malfunction
Troubleshooting
By test-driving, determine the conditions during which misfire occurs. Depending on these conditions, test in the order
described in the table below.
Fuel
pressure
Distributor
and lgnition
wires
tcMIAC ValveValve
Clearance
wEc
System
11118section 23section 231 1- 100section 6section 6
Only low rpm and
loao@o@@
Only acceleratingo@o
Only high rpm and
loado@@@o
Not specificationo@@@@
NOTE: lf misfire doesn't recur, some possible causes arefuel that doesn't meet owner's manual spec, lackoffuel, carbon
deposits on spark plug, etc.
11-78
Page 284 of 1681

Misfire Detected in One Cylinder
I P0301 The scan tool indicates Diagnostic Trouble Code (DTC) PO3O1:Cylinder 1 misfire detected.
[F03021 1;," """n tool indicares Diagnostic Troubte Code (DTC) pO3O2: Cylinder2 misfire detected.
P0303 | ths sssn tool indicates Diagnostic Trouble Code (DTC) PO3O3: Cylinder3 misfire detected.
i P0304 | tne scan tool indicates Diagnostic Trouble code {DTC} PO3O4: Cylinder 4 misfire detected.
Doscription
Misfire detection is accomplished by monitoring the crsnkshaft speed with the crankshaft speed fluctuation sensor whichis attached to the crankshaft.
lf misfiring strong enough to damage the catalyst is detected, the MIL will blink during the time of its occurrence, and DTCP0301, P0302, P0303 or P0304 will be stored. Then, after the m;sfire has ceased, the MIL witt come on.lf misfiring that increases emissions is detected during two consecutive driving cycles, the MIL will come on, and DTCP0301, P0302, P0303 or P0304 will be stored.
NOTE: lf some of the DTCS listed below are stored at the same time as a misfire DTC, troubleshoot those DTCS first, thentroubleshoot the misfi.e DTC.
P0107, P108, P1128,P'1129: MAP sensor
PO171, PO172t Fuel metering
P0505; ldle control system
P1259: WEC System
P1361, P1362: TDC sensor
P138'1, P1382: CYP sensor
P1519: IAC valve
Possibls Caus6
. Fuel injector clogging, fuel leakage, air leakage
. Fuel injector circuit open or shoned. Spark plug carbon deposits, fouling, malfunction. lgnition wires open, leaking
. Distributor malfunction
. Compression low
a Valve clearance out of spec.
(cont'd)
11-79
Page 322 of 1681
Before connecting a new fuel tube/quick-connect fitting
assembly, remove the old retainer from the mating pipe.
With rhetabs pulled
apart, Pullthe retaineroff
New FUEL TUBE/OUICK.CONNECTFTflNG ASSEMBLY
3. Align the quick-connect fittings with the pipe, and
align the retainer locking pawls with the connector
grooves. Then press the quick connect fittings onto
the pipe until both retainer pawls lock with a click-
Ing souno.
NOTE: lf it is hard to connect, put a small amount of
new engine oil on the pipe end.
Connection with new retainer:
5.
Make sure the connection is secure and the pawls
are lirmly locked into place; check visually and by
pulling the connector.
RETAINER
Reconnect the battery negative cable, and turn the
ignition switch ON (ll) the fuel pump wjll run for about
two seconds, and fuel pressure will rise. Repeat two
or three times, and check that there is no leakage in
the fuel supply system.
11-117
Page 344 of 1681

Three Way Catalytic Converter (TWC)
lT042O I Th" """n tool indicates Diagnostic Trouble Code (DTC) P0420: catatyst system efficiency below threshold.
Descriotion
This system evaluates the catalyst's capacity by means of the HO2S (Primary and Secondary) output during stable drivingconditions. lf deterioration has been detected during three consecutive driving cycles, the MIL comes on and DTC p0420 willbe stored.
NOTE: lf some of the DTCS listed below are stored at the same time as DTC PO42O. troubleshoot those DTCS tirst. thentroubleshoot DTC P0420.
P0136, P0139: Secondarv HO2S
P0141:Secondary HO2S Heater
Possible Cause
. TWC Deterioration
. Exhaust system leakage
Troubleshooting Flowchart
Problem verification:1. Do the ECM Reset Procedure.2. Start the engine. Hold theengine at 3,000 rpm with noload (in Park or neutral) untilthe radiator fan comes on,3. Connect the SCS service con,
4. Test drive 40 - 55 mph (64 -
88 km/h) for approx. two min-utes, Then decelerate Ior atleast 3 seconds with the throttle completely closed. Thenreduce the vehicle speed to35 mph (56 km/h), and try tohold it until the readinesscode comes on.
I
- The MIL has been report€d on.- OTC P0420 is stored.
Intermittent tailure, sFtem is OKat this time.ls DTC P0420 indicated?
Check the TWC {s6e 3ection 91.lf necessary, reolace the TWC.
11-139
Page 396 of 1681
f-
Countershaft Assembly
BEARING PULLER
{Commerciallyavailable)
Disassembly
Securely clamp the countershaft assembly in a
bench vise with wood blocks.
Raise the locknut tab from the groove in the coun
tershaft, then remove the locknLlt and the spring
washer. +
WOOD BLOCKS
Remove the ball bearing using a bearing puller as
shown.
BALL BEARING
13-30
4.Remove the bearing outer race, then remove the
needle bearing using a bearing puller as shown.
,/NEEDLE BEARING
CAUTION: Remove the gears using a press and the
steel blocks as shown. Use oI a iaw-type puller can
cause damage to the geal teeth.
Support 4th gear on steel blocks. and press the
countershaft out of sth and 4th gears, as shown.
4TH GEAR
Page 399 of 1681
9. Support the countershaft on a steel block, and
install 4th gear using the special tools and a press,
as snown.
DRIVER, 40 mm l.O.07?46 - 0030100
4TH GEAR
ATTACHMENT, 35 mm I D.
07746 - 0030400
Support the countershaft on a steel block, and
install 5th gear using the special tools and a press,
as shown.
DRIVER,40 mm LD.
07746 - 0030100
ATTACHMENT, 30 mm I D.
077{6 - 0030300
10.
I
PRESS
11. Install the needle bearing, then install the balt bear-
ing using the specialtools and a press as shown.
DBIVER, 40 mm LD.07746 - 0030100
ATTACHMENT. 30 mm LD.07746 - 0030300
-..t
12.Securely clamp the countershaft assembly in abench vise with wood blocks.
Install the spring washer, tighten the locknut, then
stake the locknut tab into the groove.
LOCKNUT
108- 0" 108N.m (11.0- 0- 11.0kgf.m,
80'0+80rbr.ft)
WOOD BLOCKS
13-33
Page 410 of 1681
Transmission
20.
21.
Reassembly (cont'dl
Installthe dowel pins.
Install the transmission housing by aligning the
groove in the housing with finger on the stop ring.
GROOVE
Lower the transmission housing with the snap ring
pliers, and set the snap ring in the groove of the
countershaft bearing.
TRANSMISSIONHOUSING
13-44
23. Check that the snap ring is securely seated in the
groove of the countershaft bearing.
Dimension @ as installed: 4.6 - 8.3 mm
(0.181 - 0.327 inl
24. Install the transmission hanger A and back-up light
switch clarnp, then tighten the transmission hous-
ing attaching bolts in the numbered sequence
shown below.
ATTACHING BOLTSI x 1.25 mm27 N.m (2.8 kgf.m, 20 lbf.ft)
BACK.UP LIGHTSWITCH CLAMP
\'