
J8. Remove the four bolts and the suction servtce valve
from the compressor.
25.s18.8 tbf.ft)N.m {2.6 kgt.m,
A\
-/ l=\'zI
i:-
9.
SUCTION SERVICEVALVE
O-RING \Benrace. --'.l4p
lf necessary, remove the compressor bracket as fol
- Remove the engine mount nut and the washer'
NOTE: When tightening the engane mount nut,
make sure the washer is set properly on the left
front engine mount as shown.
- Remove the four mounting bolts and the com-
pressor bracket.
LEFT FRONTENGTNE MOUNT 12 x 1.25 mm
I
69 N.m {7.0 kg{.m.s1 rbt.ft)
10 x 1.25 mm47 N.m (4.8 kgf.m.35 rbf.ftt
10. lnstall in the reverse order of removal. Make note of
these rtems:
) lf you're installing a new compressor, drain all
the refrigerant oil from the removed compressor,
and measure its volume, Subtract the volume of
drained oil from 140 m{ 14 2/3ll.oz,4.93 imp.oz);
the result is the amount of oil you should drain
from the new compressor (through the suction
{itting).
r Replace the O-rings with new ones at each fit-
ting, and apply a thin coat of refrigerant oil
before installing them.
NOTE: Be sure to use the right O-rings for HFC-'t34a (R-134a) to avoid leakage.
. use refrigerant oil (ND-OlL 8: P/N 38897 PR7-
A0IAH or 38899 - PR7 - A01) for R-'134a DENSO
piston type compressors onlY.
. To avoid contamination, do not return the oil to
the container once dispensed, and never mix it
with other refrigerant oils.
. lmmediately after using the oil, replace the cap
on the container, and seal it to avoid moisture
aDsorDt|on.
. Do not spill the refrigerant oil on the vehicle; it
may damage the paint; if the refrigerant oil con-
tacts the Daint, wash it off immediately.
. Do not damage the radiator fins when installing
the condenser fan shroud and the compressor.
. Adjust the Ay'C compressoi belt {see page 22-36J
. Adjust the power steering pump belt (see section
17J.
. Charge the system (see page 22-39) and test its
performance {see Page 22-24).
WASHER
22-31

Compressor
Clutch Inspection
Check the plated parts of the pressure plate for color
changes, peeling or other damage. lf there is dam-
age, replace the clutch set.
Check the pulley bearing play and drag by rotating
the pulley by hand. Replace the clutch set with a new
one if it is noisy or has excessive play/drag.
Measure the clearance between the Dullev and thepressure plate all the way around. lf the clearance is
not within specified limits, the pressure plate must beremoved and shims added or removed as required,following the procedure on page 22-33.
Clearanca: 0.50 t 0.15 mm (0.020 r 0.006 in)
NOTE; The shims are available in three thicknesses:
0.1 mm, 0.3 mm and 0.5 mm.
22-32
Check resistance of the field coil.
Field Coil Resistance: 3.6 1 0.2 ohm at 68'F {20'C)
lf resistance is not within specifications, replace the
field coil.

Compressor
a
a
Clutch Overhaul (cont'dl
Remove the screw from the field coil ground termi,
nal. Remove snap ring A with snap ring pliers, then
remove the field coil.
. Be careful not to damage the field coil and com-presso. during removal/installation.
. Once snap ring A is removed, replace it with a
SNAP RING AReplace.
5. Install in the reverse order of removal, andl
install the field coil with the wire side facing
down (see above).
clean the pulley and compressor sliding surfaceswith non-petroleum solvent.
check the pulley bearings for excessive play.
make sure the snap rings are in the groove prop-
efly.
apply locking agent to the threads of the center
bolt, and tighten it securely.
make sure that the pulley turns smoothly after
it's reassembled.
Relief Valve Replacement
Recover the refrigerant with Recovery/Recycling/
Charging System lsee page 22-221.
Remove the relief valve and the O-ring. Plug the
opening to keep foreign matter from entering the
system and the compressor oil from running out,
NOTE:
. Do not let the compressor oil run out.
. Make sure there is no foreign matter in the sys-
tem.
RELIEF VALVE13.2 N.m (1.35 kgf.m,9.76lbtft)
3. Clean the mating surfaces.
4. Replace the O-ring with a new one at the relief
valve, and apply a thin coat of refrigerant oil (ND-
OIL 8: P/N 38897-PR7-A01AH or 38899-PR7-A01)
before installing it.
5. Charge the system (see page 22-39), and test itsperformance (see page 22-241.
6. Check for leaks, and insert the cap in the top of the
FIELD
t\I lu
B _t_:---\-lr
\,/
22-34

Condenser
J
Replacement
RADIATOR UPPERMOUNT BRACKETS
Recover the refrigerant with a Recovery/Recycling/
Charging System lsee page 22-221.
Remove the coolant reservoir.
NOTE: Do not disconnect the reservoir hose from
the coolant reservoir and the radiator.
Remove the bolts and the radiator upper mount
brackets. then remov6 the boll from the suction
hose bracket.
COOLANT RESERVOIR
6x1.0mm9.8 N'm 11.0 kgf'm, ?.2lbf'ft)
4. Remove the bolts, then disconnect the discharge
line and the condenser line from the condenser.
NOTE: Plug or cap the lines immediately after dis-
connecting them to avoid moisture and dust con'
tamination.
DISCHARGE LINE
6x1.0mm9.8 N.m {1.0 kgj'm, 7.2 lbl'ft)
5. Remove the two mounting bolts, then lift out the
condenser as shown.
NOTE: Be careful not to damage the radiator and
condenser fins when removing the condenser.
6x1.0mm9.8 N m 11.0 kgf m, 7.2 lbf ft)
lnstall in the reverse order of removal. Make note of
these items;
. lf you're instslling a new condenser, add refriger-
ant oil (ND-olL 8: P/N 38897-PR7-A01AH or 38899- PR7 - A01) (see page 22-211.
. Replace the O-rings with new ones at each fit-
ting, and apply a thin coat of refrigerant oil
before installing them.
NOTE: Be sure to use the right O-rings for HFC-
134a (R-1344) to avoid leakage.
a Do not damage the radiator and condenser fins
when installing the condenser.
o Be sure to install the condenser mount cushions
securely into the holes.
. Charge the system {see page 22-39) and test its
performance (see page 22-241.
CONOENSER LINE
22-37

I
I
ChargingLeak Test
Use only service equipment that is U.L.-listed and is cer-
tified to meet the requirements of SAE J2210 to remove
HFC-134a (R-134a) from the air conditioner system.
CAUTION: Exposure to air conditioner refrig6rant and
lubricant vapol or mist can irritate eyes. nose and
throat. Avoid broating the air conditione. relrigerant
and lubricant vapor o; mist.
lf accidental system discharge occurs, ventilate work
area before resuming service.
R-134a service equipment or vehicle air conditioner sys-
tems should not be pressure tested or leak tested with
compressed air.
@ some mixtures of air and R-1348 have
been shown to be combustible at €levat€d pre3sures
and can rosult in fire or explosion causing iniury or
property damage. Never use compressed air to pressure
test R-134a s€rvics oquipment or vehicle air conditioner
Systems.
Additional health and safety information may be
obtained from the refrigerant and lubricant manufac-
rures.
Connect a R-134a refrigerant Recovery/Recycling/
Charging System to the vehicle, as shown in the pre-
vious column, following the equipment manufactur-
er's instructions.
NOTE: Be sure to install the same amount of new
refrigerant oil back into the A/C system before
charging.
Open high pressure valve to charge the system to
the specified capacity, then close the supply valve,
and remove the charging system couplers.
R€frigerani capacity: 700 1o g 124.7 llroz)
Check the system for leaks using a R-134a refriger-
ant leak detector with an accuracy of 14 g (0.5 oz)
per year or better.
lf you find leaks that require the system to be
opened (to repair or replace houses. fittings, etc.),
recover the system according to the Recover
Procedure on page 22-22.
After checking and repairing leaks, the system must
be evacuated (see System Evacuation on page 22-
38).
JUse only service equipment that is U.L.-listed and is cer-
tified to meet the requirements of SAE J2210 to remove
HFC-134a (R-134a) from the air conditioner system.
CAUTION: Exposure to air conditioner r€frigsrant and
lubricant vapol or mist can irritate eyos, nose and
throat. Avoid broathing the air conditioner reftigerant
and lubricant vapor or mist.
lf accidental system discharge occurs, ventilate work
area before resuming service. Additional health and
safety information may be obtained from the refrigerant
and lubricant manufactures.
Retrigerant capscity: 700 % g (2,[.7 i.sozl
CAUTION: Do nol overcharge tho sy3tem; the compres-
sor will b6 damaged.
Connect a R-134a refrigerant Recovery/Recycling/
Charging System to the vehicle, as shown. tollowing the
equipment manufacturer's instructions.
n6covery/Rocycling/Charging Svslem
LOW-PRESSURESIDE
22-39

Troubleshooting
Schematic Symbolsym
BATTEBY
tr3
o-
GROUNDGround terminal Componenr ground
I il
FUSE
rhtdl
l9l.|
CIGARETTE LIGHTER
,A
lrl
Y
RESISTOR
+
T
VARIABLE RESISTOR
TD
=rX
ttf
THERMISTOR
/b'
t=l
v
IGNITION SWITCH
1-\-T- l.--
BULB
A
Y
HEATER
-h
t=l
tr
MOTOR
0
PUMP
A
Y
CIRCUIT EREAKER
I
t
Y
HORN
+
DIODE
+
SPEAKER, BUZZER
D
Mast
Y
ANTtiNNA
T,
TRANSISTOR (Tr)
ll
+1^'l
)
Wire Color Codes
The following abbreviations are used to identify wire
colors in the circuit schematics:
WHT ............ White
YE1 .............. Yellow
81K .............. Black
B1U .............. Blue
GRN ............. Green
RED .............. Red
ORN ............. Orange
PNK .............. Pink
BRN .............. Brown
GRY ............. Gray
PUR .............. Purple
LT BLU ......... Light Blue
LT GRN ......... Light Green
The wire insulation has one color or one color with
another color stripe.'The second color is the stripe.
WHT/BLK
,//,aI,//t- /
R
BELAY lln noNormally open relayrmal position)
Normally closed relay
-tr-f,-
l=T= |
til
trf
CONDENSER
I
T
SWITCH {ln nrNormally openswitch
I
/6\
v
I
)rmal position)Normally closed
I
A
w
I
LIGHT EMITTINGDIODE (LEDI
AJ"
YT
CONNE
V
I
CTIONOutput
J,
CONNECTOR
+>-
l-l'l
REED SWITCH
.K
Irr ]
Y

Connector ldentification and Wire Harness Routing
JHow to ldenti{v Connectors:
ldentification numbers have been assigned to all connectors. The number is preceded by the letter "C" for connectors,"G" for single ground terminals ot "f" lor single non-ground terminals.
/
Location
HarnossEngine CompartmentDashboardOthers (Floor, Door,
Trunk. Rooll
Starter cablesT1, T2, and @
Battery ground cableG1 and O
Engine ground cable A
G2
Engine ground cable BT4
G3
Under-hood ABS fuse/relav box cableT5 and @
Engine wire harnessC101 through C134
T101 and T102
G101
A,/C wire harnessC151 through C156
G151
Engine compartment wire harnessC301 through C320
G301
Main wire harnessC201 through C223
G20'l and G202
C40l through C454
G401
Rear wire harnessC501 through C536
G501 (Sedan), G502
and G503
Dashboard wire harnessC551 through C569
G551
Driver's door wire harnessC601 through C612
Front passenger's door wire harnessC626 through C634
Left rear door wire harness (Sedan)C65l through C654
Right rear door wire harness (SedanlC656 throughc659
Roof wire harnessC661 through C667
Heater sub-harness AC671 through C677
Heater sub-harness BC68l through C684
ABS sub-harnessC701 through C706
G701 and G702
Hatch wire harness (Hatchback)C751 through C758
Spoiler sub-harness {Hatchback)C761 through C763
Rear window defogger ground wire
(Hatchback)
c11 l
G77'l
SRS main harnessC801 through C808
G801
23-13

Connector ldentification and Wire Harness Routing
Connectot or
Terminal
Numbel of
CavitiesLocationConnects toNotes
c'to 1
c102
c103
c'1 04
c105
c106
c 107
c108
c108
c109
c110
c112
c113
c'r 14
c115
c116
c117
c118
ct'l9
c119
c120
c121
c122
c124
c't 26
c127
c128
c129
c130
c111
4
10
14
6
I
1
2
2
10
2
3
2
J
4
3
3
2
2
I
3
2
2
2
2
2
I
2
14
Right side of engine compartment
Right side of engine compartment
Right side ot engine compartment
Right side of engine compartment
Right side oI engine compartment
Right side of engine
Right side of engine
Transmission
Transmission
Middle ot engine
Middle ot engine
Right side of engine
Right side of engine compartment
Middle rear of engine compartment
N4iddle of engine
N4iddle ol engine
Middle oI engine
Nliddle ot engine
Middle of engine
Lelt side of engine
Left side of engine
Middle of engine
Middle oI engine
Middle of engine
Middle of engine
Middle ot engine
Left side of engine compartment
Lelt side ot engine compartment
Left side of engine compartment
Transmission
Transmission
Transmission
Main wire harness (C221)
Main wire harness (C222)
Main wire harness 1C223)
lvlain wire harness (C220)
Starter solenoid
Engine coolant temperature (ECT)
sensor
Engine coolant temperature (ECT)
gauge sending unit
Back-up light switch
Lock-up control solenoid valve A and B
Distributor
Crankshatt speed fluctuation (CKF)
sensor
Engine coolant temperature (ECT)
switch
Vehicle speed sensor (VSS)
Primary HO2S
MAP sensor
Throttle position (TP) sensor
ldle air control (lAC) valve
EVAP purge control solenoid valve
Engine oil pressure switch
Alternator
Alternator
lntake air temperature (lAT) sensor
No. 1 fuel injector
No. 2 fuel injector
No. 3 fuel injector
No. 4 fu€l injector
Junction connector
Engine compartment wire harness
(c304)
Engine compartment wire harness
(c30s)
Shift control solenoid valve A and B
Countershaft speed sensor
lvlainshaft speed sensor
M/T
NT
USA
Canada
Afi
Afi
T101
T102
Left side oI engine
Right side of engine compartment
Alternator
Under hood fuse/relay box
G'1 01Right side oI engineEngine ground. via engine wire
harness
Engine Wire Harness (B188l enginel
23-16