Wheel Alignment
Caster
For proper inspection/adjustment of the wheel align-ment, check and adjust these items before checkinq thealignment:
. Check that the suspension is not modified.. Check the tire size and tire pressure.
. Check th( runout of the wheels and t;res,. Check the suspension ball joints. (Hold a wheel withyour hands, and move it up and down and right andleft to check for wobbling.)
Inspection
Use commercially-available computerized four wheelalignment equipment to measure wheel alignment (cast-
er, camber, toe, and turning angle). Follow the equip-ment manufacturer's instructions.
Check the caster angle.
Caster angle: 2'10':t 1"
lf out of specification, check for bent or damagedsuspension components.
1.
18-4
Camber
Inspection
Use commercially-available computerized lour wheelalagnment equipment to measure wheel alignment (cast,
er, camber, toe, and turning angle). Follow the equip,ment manufacturer's instructions.
1. Check the camber angle.
Camber angle:
Front: 0'00' 1 1"
Rear: - 1' :! 1"
2. lf out of specification, check for bent or damagedsuspensron components.
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Front Toe Inspection/Adjustment
Use commercially-available computerized four wheel
alignment equipment to measure wheel alignment (caster,
camber, toe, and turning angle). Follow the equipment
manufacturer's instructions,
3.
1.Check the tire pressure.
Center the steering wheel spokes.
Check the toe with the wheels pointed straight
ahead.
Front toe-in: 0 i 3 mm {0 t 1/8 inl
- lf adjustment is required, go on to step 4.
- lf no adjustment is required, remove alignment
equipment.
Loosen the tie-rod locknuts, and turn both tie-rods
in the same direction until the front wheels are
pointing straight ahead.
5.Turn both tie-rods equally until the toe reading on
the wheel alignment computer is correct.
After adjusting, tighten the tie-rod locknuts and
reposition the tie-rod boots if they are twisted or
displaced.
sir N m (5.5 kgJ.m, 'O lbf.ft)
Rear Toe Inspection/Adjustment
Use commercially-available computerized four wheel
alignment equipment to measure wheel alignment (caster,
camber. toe, and turning angle). Follow the equipment
manufacturer's instructions.
Release parking brake to avoid an incorrect mea-
surement.
Check the toe.
Ro8r toe-in: 2 :1 mm {lN l/16:t 1/16 in,
- lf adjustment is required, go to step 2.
- lf no adiustment is required. remove alignment
equrpmenr.
Before adjustment, note the locations of adjusting
bolts on the right and left compensator arms.
Loosen the adjusting bolts, and slide the compen-
sator arm in or out. as shown, to adiust the toe.
1.
FLANGE BOLT'10 x 1.5 mm
COMPENSATOR ARM
Example: After the rear toe inspection, the wheel is 2
mm (0.08 in) out of the specification.- Move the arm so the adjusting bolt moves 2 mm
{0.08 in) inward from the position recorded before the
adjustment.- The distance the adjusting bolt is moved should be
equal to the amount out-of-specification.
5. Tighten the adjusting bolts.
6a N.m 16.5 kgf.m, 47 lbf'ftl
18-5
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Wheel Alignment
Turning Angle Inspection
Use commercially-available computerized four wheelalignment equipment to measure wheel alignment (caster,
camber, toe, and turning angle). Follow the equipmentmanufacturer's instructions.
1. Turn the wheel right and left while applying thebrake, and measure the turning angle of bothwneets.
Turning angle:
Inward wheel: 37.00'
Outward wheel lreference): 31.30'
2.lf the turning angle
check for be nt or
nenIs.
is not within the specifications,
damaged suspension compo-
18-6
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Rear Damper
1.
Upper Arm Bushing Replacement
Remove the upper arm bushing and upper arminner bushing as shown.
UPPER ARM INNER BUSHING UPPER ARM AUSHIT{G
Mark a scribe line on the upper arm inner bushing
so it is in line with the bolt mounting surface.
BOLT MOUNTII{GSURFACE
Make a mark on the upper arm at two points so the
marks are in line and at a right angle with the arm
as shown in the drawing.
Drive in the upper arm inner bushing with themarks aligned until the leading edge is flush with
the uoDer arm.
Drive the upper arm bushing into the upper armuntil the leading edge is flush with the upper arm.
REAR UPPER ARM
5.
Removal
Remove the rear wheels (see page '18-21),
Remove the damper access panel and the damper
cap.
Remove the two flange nuts.
ACCESS PANEL
OAMPER CAP
't.
4. Remove the flange bolts.
Lower the rear suspension, and remove
damper.the
1a-23
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22.
21. Use suction cups to hold the windshield over the
opening, align it with the alignment marks made in
step 14, and set it down on the adhesive. Ljghtly
push on the windshield until its edge is fully seated
on the adhesive all the way around.
NOTEr Do not open or close the doors until adhe-
sive is dry.
SUCTTON ALIGNMENT MARK
Scrape or wipe the excess adhesive off with a putty
knife or towel.
NOTE: To remove adhesive from a painted surface
or the windshield, wipe with a soft shop towel
dampened with alcohol.
Let the adhesive dry for at least one hour, then
spray water over the windshield and check for
leaks. mark leaking areas, and let the windshield
dry, then seal with sealant.
NOTE:
. Let the vehicle stand for at least four hours after
windshield installation. lf the vehicle has to be
used within the first four hours, it must be driven
. Keep the windshield dry for the first hour after
installation.
. Check that the ends of the side molding are set
under the cowl cover.
Reinstall all remaining removed parts.
NOTE:
. Install the rearview mirror rubber damper after
the adhesive has dried thoroughl,.
. Advise the customer not to do the following
things for two to three days:- Slam the doors with all the windows rolled
up.- Twist the body excess,vely {such as when
going in and out of driveways at an angle or
driving over rough. uneven roads).
24.
Ouarter Glass Replacement
CAUTION:
. Put on gloves to prot€ct your hands.
. Use seat covers to avoid damaging any surfaces.
1. To remove the quarter glass, first remove the:
. Rear seat (see page 20-63)
. Cargo floor lid and cargo storage bin (see page
20 431
. Rear trim panel and rear side trim panel (see
page 20-421
. Rear hatch glass support strut (see page 20-78)
. Ouarter pillar trim panel (see page20-421
. Taillight (see section 23)
NOTE: With the rear hatch glass support strut
removed, you will need to support the rear hatch
glass by hand.
2. From inside the vehicle, use a knife to cut through
the quarter glass adhesive all the way around.
NOTE:
. lf the quaner glass is to be reinstalled, take care
not to damage the molding.
. lf the molding is damaged. replace the quarter
glass, molding, and clips as an assembly.
. The quarter glass can be reinstalled using butyl
tape.
(cont'd)
20-35
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15. Pack adhesive into the cartridge without air pockets
to ensure continuous delivery, Put the canridge in a
caulking gun, and run a bead of adhesive around
the edge of the quarter glass as shown.
NOTE:
. lf the old quarter glass is to be reinstalled, peel
the separator off the butyl tape after applying the
adhesive.
. Apply the adhesive within 30 minutes after apply-
ing the glass primer.
i:.8T".,1,/:AoHEsrvE
I rnm(0.31 in.)
BUTYLTAPE
GLASS19.
20-39
16. Use suction cups to hold the quarter glass over the
opening, align the clips or the alignment marks made
in step 9, and set it down on the adhesive. Lightly
push on the quaner glass until its edges are fully
seated on the adhesive all the way around.
NOTE: Do not open or close the doors until the
adhesive is drv.
Scrape or wipe the excess adhesive off with a putty
knife or towel,
NOTE: To remove adhesive from a painted surface
or the quarter glass, wipe with a soft shop towel
dampened with alcohol.
Let the adhesive dry for at least one hour. then
spray water over the quarter glass and check for
leaks. Mark the leaking areas, let the quarter glass
dry, then seal with sealant.
NOTE: Let the vehicle stand for at least four hours
after quarter glass installation. lf the vehicle has to
be used within the first four hours, it must be driven
slowly.
Reinstall all remaining removed parts.
NOTE: Advise the customer not to do the following
things for two to three days:
. Slam the doors with all the windows rolled up.
. Twist the body excessively (such as when going
in and out of driveways at an angle or driving
over rough, uneven roads).
11.
18.
AUGNMENT
SUCTION CUPS
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Troubleshooting
Tips and Precautions (cont'dl
Insen the connector all the way and make sure it is
securely Iocked.
Position wires so that the open end of the cover faces
down.
V
Faceopen end
Handling Wires and Harnesges
. Secure wires and wire harnesses to the frame with
their respective wire ties at the designated locations.
. Remove clips carefully; don't damage their locks.
Slip pliers under the clip base and through the hole at
an angle, then squeeze the expansion tabs to release the
clrD.
After installing harness clips, make sure the harness
doesn't interfere with any moving pans.
Keep wire harnesses away from exhaust pipes and
other hot parts, trom sharp edges of brackets and
holes. and from exoos€d screws and bolts.
NOT GOOD
A -M/
lr lr*
T€sting and Repairs
. Do not use wires or harnesses with broken insulation.
Replace them or repair them by wrapping the break
with electricaltape.
. After installing parts, make sure that no wires are
pinched under them.
. When using electrical test equipment, follow the
manufacturer's instructions and those described in
this manual.
. lf possible, insert the probe of the tester from the
wire side (except waterproof connector).
. Seat grommets in their grooves properly.
. Use a probe with a tapered tip.
Refer to the instructions in the Honda Terminal Kit for
identification and replacement of connector termi-
nals.
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)Steering-related Precautions
Stooring Wh€el and Csble Re6l Alignm€nt
To avoid misalignment of the steering wheel on
reassembly, make sure the wheels are turned straight
ahead beJore removing the steering wheel.
To center the cable reel, rotate the cable reel clockwise
until it stops, Then rotate it counterclockwise (approxi-
mately two and a half turns) until the arrow mark on the
cable reel label points straight up.
Steering Column Bemoval
CAUTION: Before removing the stosring column, tirsi
disconneqt tha connsctor between tho cabls roel and
the SRS main harness.
lf the steering column is going to be removed without
dismounting the steering wheel, lock the sieering by
turning the ignition key to o-LOCK position, or remove
the key trom the ignition so that the steering wheel will
not turn.
LABEL
NOTE:
. When the airbag and cable r6el are disconnected, and
the battery is reconnected and the ignition switch is
turned ON (ll), the SRS unit will store this as an open
in the driver's airbag inflator, and the SRS indicator
light will come on, In such a case, make sure to con-
firm the DTC, then clear the SRS unit memory.
. For disconnecting the spring-loaded lock type con-
nector, refer to page 24-22.
'97 model:
SRS MAIN HARNESS2P CONNECTORCABLE REEL2P CONNECTOR
'98 - 00 models:
UNDER-DASHFUSE/RELAY BOX
Do not replace the original steering wheel with any other
design because it will make it impossible to properly
install the airbag (use only genuine Honda replacement
partsl.
After reassemblv, confirm the wheels are still turned
straight ahead and that the steering wheel spoke angle
is correct. lf minor spoke angle adjustment is necessary,
do so only by adjusting the tie-rods, not by removing
and repositioning the steering whee .
24-25
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