1998 HONDA CIVIC Recover

D16Y5 engine ('99 - 00 modelsl:
O) PRIMARY HEATED OXYGEN SENSOR (PBIMARY HO2S,
SENSOR 1)
O SECONDARY HEATEO OXYGEN SENSOR {SECONDARY
HO2S. SENSOR 2)
6] MANIFOLD ABSOLUTE PRESSURE IMAPI SENSOR
rO CruCIruC COOUruT TEMPERATURE IECTI SENSOR
o rrurlxe ln ETUpERATURE 0AT) SENSOR
.d KNOCK SENSOR (KS}
O CN,NruXSXITT SP:ED FLUCTUATION (CKFI SENSOR
@ rou an corurnoL 0Ac) valvE
O THROTTLE BODY (TB)
@ FUEL INJECTOR
E) FUEL PULSATION OAMPER
t? FUEL FILTER
G) FUEL PRESSURE REGULATOR
OI FUEL PUMP (FP)
Gi FUEL TANK
G) AIR CLEANERfi? RESONATOR
Gl posmvr cnglrcAsE VENTILATION (PCV) VALVE
@ EXHAUST GAS RECIRCULATION IEGR} CONTROL
SOLENOID VALVE6 EXHAUST GAS RECTRCULATION (EGR) VAI-VE
rf exxlust cls nectRcuLATloN IEGR) vALvE LIFT
SENSOR@ EVAPORATIVE EMISSION (EVAPI PURGE CONTNOL
SOLENOID VALVE
O} PURGE JOINTio :vaponanve eutssloN (EVAP) coNTRoL cANlsrER
d rvlponlrtve EmtsstoN tEvAPl BYPASS soL-eNolD
VALVE
6 EVAPORATIVE EMISSION {EVAP) CONIROL CANISTER
FILTER
@ EVAPORATIVE EMISSION (EVAPI CONTROL CANISTER
VENT SHUT VALVEOA FUEL TANK PRESSURE SENSOR
6 :vlponlnvg er,/tlssloN tEvAPl TWO WAY VALVE
6 oNgoano nerueltNc vAPoR REcovERY {onvRl VENT
SHUT VALVE
€!) ONBOARD REFUELING VAPOR RECOVERY (ORVRI VAPOR
RECIBCULATION VALVE
@ THREE WAY CATALYTIC CONVERTER (TWCI
(cont'd)
11-21
L

System Description
Vacuum Connections (cont'dl
D16Y8 engine l'99 - 00 modetsl:
(]-i PAIMARY HEATEO OXYGEN SENSOR {PRIMARY HO2S,SENSOR 1)..2r SECONOARY HEATEO OXycEN SENSOB ISECONDARYHO2S, SENSOR 2li3) MANIFOLD ABSOLUTE PBESSURE {MAPI SENSORO ENGINE cooLANT TEMPERATURE (ECTI sENsoR(5) INTAKE AIR TEMPERATURE {IAT} sENsoRG] KNOCK SENSOR IKSI?r CRANKSHAFT SPEEo FLUCTUATTON {CKF) SENSOR.O IDLE AIR coNTRoL {IAc)vALvEi-9] THROTTLE BOOY {TB)(O FUEL INJECToRI]'i FUEL FILTER.O FUEL PRESSURE REGULAToR[t FUEL PUMP {FPl.D FUEL TANKil' AIR CLEANERTD RESONATORO FUEL TNJEC oN AtR tFtA) coNTRoL vAt_vE.19 POSITIVE CRANKCASE VENTILATION {PCVI VALVE
.19) EVAPORATIVE EMIssIoN {EVAP) PURGE coNTBoLSOLENOID VALVE€g PURGE JorNTtj EVApoRATtvE EMtsstoN {Evap} coNTRoL cANtsTERC4 EVAPONANVE EMISSION (EVAP) BYPASS SOLENOIDVALVE
?3 EVAPORATIVE EMISSION {EVAP} CONTROL CANISTERFILTERA4 EVAPoBATIVE EMIssIoN (EVAP) coNTRoL CANISTERVENT SHUT VALVEC! FUEL TANK PRESSURE sENsoREO EVAPOBATIVE EMISSION (EVAP) TWO WAY VALVEe? oNBoARD REFUELtiIG vApoR REcovERy {oRvR} VENTSHUT VALVE@ oNBoARD REFUELTNG vapoR REcovERy (oRvR) vapoRRECIRCULATION VALVEiP THREE WAY CATAI.YTIC CONVEBTER {TWCI
'- *o'*- -
COOLANT
]L
nrl
L
ii8'x'", *
--j IIM TTI ^n 14 [l(2i)-fr l-1ry|
11-24

Dl6Y7 engins ('99 - 00 modelsl:
PRIMARY HEATED OXYGEN SENSOR {PRIMARY HO2S,
SENSOR 1)iiconoanv neareo oxYGEN sENsoR ISECoNDARY
HO2S, 9ENSOR 2)MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR
ENGINE COOLANT TEMPERATURE (ECT} SENSOR
INTAKE AIR TEMPERATURE (IATI SENSOR
CRANKSHAFT SPEED FLUCTUATION ICKFI SENSOR
IOLE AIR CONTROL (IAC} VALVE
THROTTLE BODY (TBl
FUEL INJECTORFUEL FILTERFUEL PRESSURE REGULATOR
FUEL PUMP (FP)
FUEL TANKAIR CLEANERRESONATOR
6d POSITIVE CRANKCASE VENTILATION (PCV) VALVE
6 rvapoamve eutssloN tEvAP) PURGE coNTRoL
SOLENOID VALVECO PURGE JOINT6 evlponnnve eutssloN (EvAPl coNTRoL cANlsrER
i evlponnnve eussloN {EVAP} BYPASS solrNolD
VALVE
6) EVAPORATIVE EMISSION (EVAPI CONTROL CANISTEN
FILTER
@ EVAPORATIVE EMISSTON (EVAP) CONTROL CANISTER
VENT SHUI VALVEA FUEL TANK PRESSURE SENSON
d rvlpoamve emtsstoN tEvAPl rwo wAY vALvE
6 orueonno nerueLING vAPoR REcovERY loRvnl vENT
SHUT VALVE
€) ongolno neruellNc VAPOR RECOVERY {ORVR) VAPOR
RECIRCULATION VALVE
€) THREE WAY CATALYTIC CONVERTER (TWC)
a
6t
@!.,
o@ao
@@
(}
@@
(cont'd)
11-27

I
a
System Description
Vacuum Connections (cont'd)
816A2 engine:
@ EvApoRATtvE EMtsstoN tEvAp) puRGE coNTRoLSOLENOID VALVE@ PURGE JoINT€t EvApoRATtvE EMtsstoN (EVApt coNTRoL caNtsTERQA EVAPORATIVE EMISSION (EVAP) BYPASS SOLENOIDVALVE
@ EVApoRATtvE EMtsstoN lEvApl coNTRoL caNtsrERFILTER@ EvApoRATtvE EMtsstoN {EvApt coNrRoL cANtsrERVENT SHUT VALVE@ FUEL TANK PRESSURE sENsoRGI EVAPORATIVE EMISSION (EVAP} TWO WAY VALVE@ ONBOARD REFUETING VAPOR RECOVERY {ORVR} VENTSHUT VALVE@ oNBoAnD REFUELING vApoR REcovERy (oRvRl vApoR. RECIRCULATION VALVE(c} THREE WAY CATALYTIC CONVERTER {TWCI
(' PRIMARY HEATED OXYGEN SENSOR IPRIMARY HO2S.SENSOR 1l.?) SECONDARY HEATED OXYGEN SENSOR {SECONDARYHO2S, SENSOR 2)13] MANIFOLD ABSoLUTE PRESSURE (MAP) sENsoBi' ENGINE COOLANT TEMPERATURE IECT) SENSORO INTAKE AIR TEMPERATURE ITATI SENSORi6l KNOCK SENSOR {KS}O oRANKSHAFT SPEED FLUCTUATIoN {cKF} sENsoR@ IDLE AIR coNTRoL (IAc} VALVE€) THRoTTLE BoDy trB|(D FUEL INJECToRO FUEL PULSATIoN DAMPER[D FUEL FILTER@ FUEL PRESSURE REGULAToR!I FUEL PUMP IFP)f,' FUEL TANK(iD ArR CLEANERt' RESONAToR'.1]i POSITIVE cRANKcAsE VENTILATIoN {Pcv} VALVE
11-28

1\
Evaporative Emission (EVAPI Controls
Description
The evaporative emission controls are designed to minimize the amount of fuel vapor escaping to the atmosphere. The
system consists of the foliowing components:
A. Evaporative Emission (EVAP) Control Canisto]
An EVAP control canister is used for the temporary storage of fuel vapor until the fuel vapor can be purged from the
EVAP control canister into the engine and burned.
B. Vapor Purge Control System
EVAP control canister purging is accomplished by drawing fresh air through the EVAP control canister and into a port
on the intake manifold. The purging vacuum is controlled by the EVAP purge control solenoid valve.
I'96 D16Y5 engine,'96 Dl6Y7 engine,'96 D16Y8
engine (sedan),'97 D16Y5 engine,'97 D16Y7
engine (couper KA, KC models, sedan: KA, Kc'
KL iDX) models, hatchback: all models), '97
D 16Y8 engine (sedan: KA, KC models)l
I'96 D16Y8 engine (coupe),'97 D16Y7 engine
(coupe: KL model, sedan: KL (LX) model)"97
D16Y8 engine (coupe: all models, sedan: KL model)'98-all models,'99-all models,'00-all modelsl
I
c.
D.
or
l'lc COMPRESSOR CLUTCH ON
and
INTAKE AIR TEMPERATURE ABOVE 160"F (41'C)
Fuel Tank Vapor Control System
When fuel vapor pressure in the fuel tank is higher than the set value of the EVAP two way valve, the valve opens and
regulates the flow of fuel vapor to the EVAP control canister.
Onboard Refueling Vapor Recovery (ORVRI System {'99 - 00 models}
During refueling. the oRVR {onboard Refueling Vapor Recovery) vent shut valve opens with the pressure in the fuel
tank. and feeds the fuel vapor to the EVAP control canister.
t(cont'd)
11-267
EVAP PURGE CONTROL SOLENOID VALVE DUTY CON-
TROLLED AFTER STARTING ENGINE
ENGINE COOLANT TEMPERATURE ABOVE 154'F {68"C)
INTAKE AIR TEMPERATURE ABOVE 32'F (O'C)
and
VEHICLE SPEED ABOVE O MILE (O KM/h}
ENGINE COOLANT TEMPERATURE ABOVE 154'F (68'C)

Emission Control System
Evaporative Emission (EVAPI Controls (cont'd)
'99 - 00 Dl6Yg engine,'99 - 00 Dl6Y5 €ngine,'99 - 00 81642 engine:
FUELTANKPRESSURESENSOR
EVAPBYPASSSOLENOIDVALVE
From
BLK/ - No. 15
YEL _ ALTERNATORSP SENSOR
{7.5 A)
- GRN/BLK
BLU
*=ol
LT GRN/WHT
ONBOARD REFUELING
FUEL TANK
EVAP PURGECONTROLSOLENOID VALVE
EVAPORATIVEEMISSION {EVAP)CONTROLCANISTERFILTER
YEL
LT GRN
VAPOR RECOVERY IONVR) VENTSHUT VALVE
ONBOARD REFUELINGVAPOR RECOVERY IORVN} VAPORRECIRCULATION VALVE
'99 - 00 D16Y7 engine:
EVAP CONTROLCANISTER
BLK/YEL
FromNo. 15< ALTERNATORSP SENSOR{7.5 A}FUELTANKPRESSURESENSOR
EVAPEYPASSSOLENOIDVALVE
- BLULT GNN/WHT
EVAP PURGECONTROLSOLENOIO VALVE
INTAKEMANIFOLD
EVAPTWO WAYVALVE
FUEL TANK
ONBOARD REFUELINGVAPOR RECOVERY {ORVRI VENTSHUT VALVE
EVAPORATIVEEMISSION {EVAPICONTROL
EVAP CONTROL
ONBOARD REFUELINGVAPOR RECOVERY IORVRI VAPORRECIRCULATION VALVE
CANISTERFILTER
YELI
8LK
11-270
CANISTER

Air Conditioning
Speciaf Tools ......'.....' 22-2
f f f ustrated f ndex ......................... ".......' 22-3
Wiring/Connector Locations'.........'.... 22'4
Description
Outfine ............ .......22-s
Circuit Diagram
'96 - 98 Models ......"..........".......'.... 22-6
'99 Modef """""""' 22-7
Troubleshooting
Symptom Chart ".'......""................. 22-8
Flowcharts
Condenser Fan .........".................,..'. 22-9
Compressor .....""" 22-12
A/C System .........'.22'17
A/C Thermostat
Test ........'.......' """'22'21
Relays
Test ....."'......... ..""'22-21
A/C Service Tips and Precautions ......22-22
A/C System Torque Specifications '...22-23
A/C System Service
Performance Test ... '."......... ".... ....'..22-24
Pressure Test Chart .................. .... "' 22-26
Recovery ...".........," 22-27
Evaporator
Replacement .....",' 22'24
Overhauf .....-.....""' 22'29
Compressor {SANDEN}
Repf acement ......'.' 22-30
fffustrated fndex ......"..................'.... 22'32
Cf utch Inspection ......... "............ ...... 22-33
Clutch Overhau I ........................ ....... 22-34
Thermal Protector Replacement .... 22-36
Relief Valve Replacement ......'..."". 22-36
Compressor (DENSO)
Repfacement ..""',' 22-37
lf lustrated Index ............................... 22-39
Clutch lnspection ............."'...... "'.... 22-40
Cf utch Overhaul .....................'......... 22-41
Ref ief Valve Replacement'..'......"'.. 22-42
A/C Compressor Belt
Adiustment ............22'43
Condenser
Repfacement .......,,22'44
A/C System Service
Evacuation ...,,,.......22-45
Charging '..........--'..22'46
Leak rest """""""'22-46

Description
Outline
The air conditioner system removes heat from the passenger compartment by circulating refrigerant through the system
as shown below.
BLOWER FAN
EVAPORATOR(Absorption of heati
EOUALIZING TUBE(Meters pressure andimproves the expansionvalve reaction time)
into the evaporator)CAPILLATY TUBE SENSING BULB
lControls the temPerature of the
ref rigerant leaving the evaporator
by metering the expansion valve)
/\
THERMOSTAT
A/C PRESSURE SWITCH
When the refrigerant is below
200 kPa (2.0 kgtcm',28 Psi)or above 3,200 kPa 132 kgflcm',
455 psi), the Ay'C pressure
switch opens the circuit to
the A,/C switch and stops the
EXPANSION VALVE(Meters the requiredamount of refrigerant
airconditioning to Protect the
compressor.
RECEIVER/DRYER(Traps debris, andremoves morsturel
THERMAL PROTECTOR
{Opens the comPressorclutch circuit when the
compressor temPeraturebecomes too high)
RELIEF VALVE(Relieves pressure at the
compressor when thepressure is too high)
(Radiation of heat)
I
f-r--; I
(Suction and comPression,
HIGH PRESSURE VAPOR
HtGH PRESSUBE LIOUID
LOW PRESSURE LIOUID
This car uses HFC-134a (R-134a) refrigerant which does not contain chlorofluorocarbons Pay attention to the following
service items:
. Do not mix refrigerants CFC-12 (R-12) and HFC-134a (R-134a)' They are not compatible'
. Useonlythe recommended polyalkyieneglycol (PAG) refrigerant oil designedforthe R-134a compressor (SANDEN: SP-
10; DENSO: ND_OIL8). Intermixing ihe re-commended (pAG) refrigerant oil with any other refrigerant oil will result in
compressor failure.
. All A,,ic system parts {compressor, discharge line, suction line, evaporator, condenser, receiver/dryer, expansion valve'
O-rings for joints) have to be proper for refrigerant R- 134a Do not confuse with R-l2 parts'
. Use a halogen gas leak detector designed for refrigerant R-134a
. R-12 and R-134a refrigerant servacing equipment are not interchangeable. Use only a recovery/recycling/charging station
that is u,L.-listed and is certified to meet the requirements of sAE J2210 to service R-134a air conditioning systems'
. Always recover the refrigerant R-134a with an approved recovery/recycling/charging station before disconnecting any
A,/C fitting.
S]
22-5