1998 GMC SIERRA clutch

Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and
a part devoted to its appearance care.
6-2
6-3
6-5
6-6
6- 8
6-9
6- 13
6- 14
6-18
6-2
I
6-24
6- 25
6-26
6-26
6-28 6-32
6-32 Service
Fuel (Gasoline Engine)
Fuels
in Foreign Countries (Gasoline Engines)
Filling Your Tank (Gasoline Engine)
Filling a Portable Fuel Container
Checking Things Under the Hood
Noise Control System
Engine Oil (Gasoline Engine)
Air Cleaner Filter (Gasoline Engine)
Automatic Transmission Fluid
Manual Transmission Fluid
Hydraulic Clutch
Rear Axle
Four-wheel Drive
Engine Coolant Radiator Pressure Cap (Gasoline Engine)
Thermostat
, 6-33
6-3 3
6-35
6-39
6-39
6-50
6-5
1
6-6 1
6-62
6-65 6-69
6-70
6-70
' 6-76
6-77 6-79 Power
Steering Fluid
Windshield Washer Fluid
Brakes
Battery
Bulb Replacement
Windshield Wiper Blade Replacement
Tires
Appearance Care
Cleaning the Inside
of Your Vehicle
Cleaning the Outside of Your Vehicle
Appearance Care Materials Chart
Vehicle Identification Number (VIN)
Electrical System Replacement
Bulbs
Capacities and Specifications
Air Conditioning Refrigerants
6-1
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“VORTEC” 4300,5000,5700 Engine, “VORTEC” 5700 engine shown, locations for other engines similar.
When you lift
up the hood you’ll see:
A. Battery
G. Automatic Transmission L. Clutch Fluid Reservoir
B. Air Cleaner
Dipstick
(If Equipped) (If Equipped)
C. Radiator Cap H. Fan M. Windshield Washer Fluid
D. Coolant Recovery Tank I. Power Steering Fluid Reservoir Reservoir
E. Air Filter Restriction Indicator J. Engine Oil Fill N. FuseRelay Center
F. Engine Oil Dipstick K. Brake Fluid Reservoir
6-11
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“VORTEC” 7400 Engine
A. Battery
B. Coolant Recovery Tank
C. Air Cleaner
D. Radiator Cap
E. Air Filter Restriction Indicator
F. Engine Oil Dipstick
G. Automatic Transmission L. Clutch Fluid Reservoir
Dipstick (If Equipped)
(If Equipped)
H. Engine Oil Fill M. Windshield Washer
I. Fan Fluid Reservoir
J. Power Steering Fluid Reservoir N. Fusemelay Center
K. Brake Fluid Reservoir
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Noise Control System
The following information relates to compliance with
Federal noise emission standards for vehicles with a
Gross Vehicle Weight Rating (GVWR) of more than
10,000 lbs. (4 536 kg). The Maintenance Schedule
provides information on maintaining the noise control
system to minimize degradation of the noise emission
control system during the life of your vehicle. The
noise control system warranty is given
in your
Warranty booklet.
These standards apply only to vehicles sold
in the
United States.
Tampering With Noise Control
System Prohibited
Federal law prohibits the following acts or the
causing thereof:
1. The removal or rendering inoperative by any person,
other than for purposes
of maintenance, repair or
replacement,
of any device or element of design
incorporated into any new vehicle for the purpose of
noise control, prior to its sale or delivery to the
ultimate purchaser or while
it is in use; or
2. The use of the vehicle after such device or element
of design has been removed or rendered inoperative
by any person.
Among those acts presumed to constitute tampering are
the acts listed below.
Insulation:
Removal of the noise shields or underhood
insulation.
Engine:
Removal or rendering engine speed governor (if
equipped) inoperative
so as to allow engine speed to
exceed manufacturer specifications.
Fan and Drive:
Removal of fan clutch (if equipped) or rendering
clutch inoperative.
Removal of the fm shroud (if equipped).
Air Intake:
0 Removal of the air cleaner silencer.
0 Reversing the air cleaner cover.
Exhaust:
Removal of the muffler and/or resonator.
Removal of the exhaust pipes and exhaust
pipe clamps.
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How to Add Fluid
Here’s how to add fluid. Refer to the Maintenance
Schedule to determine what kind of fluid to use. See
”Recommended Fluids and Lubricants”
in the Index.
1. Remove the filler plug.
2. Add fluid at the filler plug hole. Add only enough
fluid to bring the tluid level up to the bottom of the
filler plug hole.
3. Install the filler plug.
Be sure the plug is fully seated.
Hydraulic Clutch
The hydraulic clutch system in your vehicle is
self-adjusting. A slight amount of play (1/4 inch to
1/2 inch or 6 lnm to 12 mm) in the pedal is normal.
It isn‘t a good idea to “top off’ your clutch fluid. Adding
fluid won’t correct a leak.
A fluid loss in this system could
indicate a problem. Have
the system inspected and repaired.
When to Check and What to Use
Refer to the Maintenance
Schedule, Owner Checks
and Services,
to determine
how often you should check
the fluid level
in your clutch
master cylinder reservoir
and for the proper fluid. See
“Owner Checks and
Services” and
“Recommended Fluids and
Lubricants” in the Index.
How to Check
The proper fluid should be added if the level does not
reach the bottom
of the diaphragm when it’s in place in
the reservoir. See the instructions on the reservoir cap.
6-25
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At Least Twice a Year Manual Transmission Check
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages are
working properly. Look
for any other loose or damaged
safety belt system parts.
If you see anything that might
keep a safety belt system from doing its
job, ha\:e it
repaired. Have any torn or frayed safety belts replaced.
Also look for any opened or broken
air bag coverings,
and have them repaired or replaced. (The air
bag system
does
not need regular maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace blade
inserts that appear worn
or damaged or that streak or
miss areas
of the windshield. Also see "Wiper Blactes,
Cleaning"
in the Index.
Air Cleaner Filter Restriction Indicator Check
Your vehicle has an indicator on the engine that lets you
know when the air cleaner filter
is dirty and needs to be
changed. Check indicator at least twice
a year or when
your
oil is changed. See "Air Cleaner" in the Index for
more information. Inspect your air cleaner filter
restriction indicator more often
if the vehicle is used in
dusty areas or under off road conditions. Check the transmission fluid
level; add
if needed. See
"Manual Transmission"
in the Index. Check for leaks.
A fluid loss may indicate a problem. Have the system
inspected and repaired
if needed.
Automatic Transmission Check
Check the transmission fluid level: add if needed. See
"Automatic Transmission"
in the Index. A fluid loss may
indicate a problem. Check the system and repair
if needed.
Hydraulic Clutch System Check
Check the fluid level in the clutch reservoir. See
"Hydraulic Clutch Fluid"
in the Index. A fluid loss in
this system could indicate a problem. Have the system
inspected and repaired at once.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specified
in Part D.
7-41
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Body Lubrication Service
Lubricate all fuel doors, body hood, body door hinges,
body door hinge
pins, hood latch assembly, pivots,
spring anchor, release pawl, tailgate hinges, and tailgate
handle pivot points, latch bolt, locks and folding seat
hardware. Part
D tells you what to use. More frequent
lubrication may be required when exposed to
a corrosive
environment.
Starter Switch Check
When you are doing this check, the vehicle could
move suddenly.
If it does, you or others could be
injured. Follow the steps below.
3. On automatic transmission vehicles, try to start the
engine
in each gear. The starter should work only in
PARK
(P) or NEUTRAL (N). If the starter works in
any other position, your vehicle needs service.
On manual transmission vehicles, put the shift lever
in NEUTRAL (N), push the clutch down halfway
and try to start the engine. The starter should work
only when the clutch is pushed down all the way
to
the floor. If the starter works when the clutch isn’t
pushed
all the way down, your vehicle needs service.
Brake-Transmission Shift Interlock (BTSI) Check
(Automatic Transmission)
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake (see “Parking
Brake” in the Index
if necessary) and the
regular brake.
NOTE: Do not use the accelerator pedal, and be
ready to
turn off the engine immediately if it starts.
When you are doing this check, the vehicle could
move suddenly. If
it does, you or others could be
injured. Follow the steps below.
I. Before you start, be sure you have enough room
around the vehicle. It should be parked
on a
level surfxe.
7-42
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Part D: Recommended Fluids
and Lubricants
NOTE: Fluids and lubricants identified below by name,
part number or specification may be obtained from
your dealer.
USAGE
Engine Oil
(Gasoline
Engine)
Engine Coolant
~~
Hydraulic Brake
System
FLUIDLUBRICANT
Engine Oil with the American
Petroleum Institute Certified For
Gasoline Engines “Starburst”
symbol of the proper viscosity. To
determine the preferred viscosity
for your vehicle’s engine, see
“Engine Oil” in the Index.
50/50 mixture of clean water
(preferably distilled) and use only
GM Goodwrench@ DEX-COOL@
or Havoline@ DEX-COOL@
Coolant. See “Engine Coolant” in
the Index.
Delco Supreme
11 @ Brake Fluid
(GM Part
No. 12377967 or
equivalent
DOT-3 Brake Fluid).
USAGE
Hydraulic Clutch
System
Parking Brake
Cable Guides
~
Power Steering System
Manual
Transmission (5-Speed with
Low Gear, RPO
MW3)
Manual
Transmission (5-Speed without
Low Gear,
RPO
MG5)
FLUID/LUBRICANT
Hydraulic Clutch Fluid (GM Part
No. 12345347 or equivalent
DOT-3 Brake Fluid).
Chassis Lubricant (GM Part
No. 12377985 or equivalent) or
lubricant meeting requirements
of
NLGI # 2, Category LB or
GC-LB.
GM Power Steering Fluid (GM
Part
No. 1052884 - 1 pint,
1050017
- 1 quart, or equivalent).
GM Goodwrench Synthetic
Manual Transmission Gear Oil
(GM Part No. 12346190
- 1 st.) or
equivalent
SAE 75W-90 GL-4
Gear Oil.
Synchromesh Transmission Fluid (GM Part
No. 12345349 or
equivalent).
7-46
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