Page 2418 of 2627

DESCRIPTION FIGURE
INNER BOX SIDE PANEL AND INNER TAILGATE PILLAR TO OUTER BOX SIDE PANEL 108
OUTER WHEELHOUSE PANEL TO INNER WHEELHOUSE PANEL 109
FRONT CROSSMEMBER, LONG CROSSMEMBER, AND WHEELHOUSE
CROSSMEMBER TO FLOOR PAN11 0
WHEELHOUSE CROSSMEMBER, LONG CROSSMEMBER AND REAR CROSS BOX
SILL TO BOX FLOOR PAN111
FRONT AND CENTER STAKE POCKET REINFORCEMENTS AND TIE DOWN
MOUNTING REINFORCEMENT TO INNER BOX SIDE PANEL11 2
OUTER FRONT AND CENTER STAKE POCKET REINFORCEMENT AND OUTER TIE
DOWN MOUNTING REINFORCEMENT TO INNER BOX SIDE PANEL11 3
OUTER WHEELHOUSE AND OUTER BRACE MOUNTING REINFORCEMENT TO
OUTER BOX SIDE PANEL11 4
TAILGATE BOX SIDE PIVOT REINFORCEMENT TO OUTER BOX SIDE PANEL 115
FRONT BOX SIDE PANEL TO FRONT CROSSMEMBER TO INNER BOX SIDE PANEL 116
FRONT BOX SIDE PANEL TO BOX FRONT PANEL TO INNER BOX SIDE PANEL/
FRONT STAKE POCKET REINFORCEMENT TO FRONT BOX SIDE PANEL TO BOX
FRONT PANEL11 7
BOX FRONT PANEL TO BOX FLOOR PANEL 118
BOX FLOOR PANEL TO INNER BOX SIDE PANEL 119
LONG CROSSMEMBERS TO CROSSMEMBER END SUPPORT BRACKETS TO INNER
BOX SIDE PANEL120
INNER WHEELHOUSE PANEL TO INNER BOX SIDE PANEL 121
TAILGATE PILLAR OUTER PANEL TO TAILGATE PILLAR INNER PANEL TO INNER
BOX SIDE PANEL122
REAR SILL CROSS BOX TO TAILGATE PILLAR OUTER PANEL AND INNER BOX SIDE
PANEL123
OUTER BOX SIDE PANEL TO BOX FRONT PANEL AND BOX FRONT SIDE PANEL 124
STAKE POCKET REINFORCEMENTS TO INNER BOX SIDE PANEL TO OUTER BOX
SIDE PANEL125
TAILGATE PIVOT REINFORCEMENT AND INNER TAILGATE PILLAR TO INNER BOX
SIDE PANEL TO OUTER BOX SIDE PANEL126
INNER WHEELHOUSE TO OUTER WHEELHOUSE/TAILGATE PIVOT
REINFORCEMENT TO OUTER TAILGATE PILLAR TO INNER TAILGATE PILLAR127
OUTER TAILGATE PILLAR TO OUTER BOX SIDE PANEL 128
INNER DOOR PANEL TO OUTER DOOR PANEL - FRONT DOOR (QUAD CAB) 129
INNER DOOR PANEL TO OUTER DOOR PANEL - FRONT DOOR (STANDARD CAB) 130
INNER DOOR PANEL TO OUTER DOOR PANEL - REAR DOOR (QUAD CAB) 131
DRBODY STRUCTURE 23 - 123
WELD LOCATIONS (Continued)
Page 2467 of 2627
Fig. 95 OUTER BOX SIDE REINFORCEMENT BRACES - SHORT CARGO BOX ONLY
Fig. 96 OUTER WHEELHOUSE - SHORT CARGO BOX ONLY
23 - 172 BODY STRUCTUREDR
WELD LOCATIONS (Continued)
Page 2474 of 2627
Fig. 109 OUTER WHEELHOUSE PANEL - SHORT CARGO BOX ONLY
DRBODY STRUCTURE 23 - 179
WELD LOCATIONS (Continued)
Page 2476 of 2627
Fig. 111 008 WHEELHOUSE CROSSMEMBER - LONG CARGO BOX ONLY
DRBODY STRUCTURE 23 - 181
WELD LOCATIONS (Continued)
Page 2478 of 2627
Fig. 114 OUTER WHEELHOUSE - LONG CARGO BOX ONLY
Fig. 115 TAILGATE BOX SIDE PIVOT REINFORCEMENT - LONG CARGO BOX ONLY
DRBODY STRUCTURE 23 - 183
WELD LOCATIONS (Continued)
Page 2481 of 2627
Fig. 120 LONG CROSSMEMBERS - LONG CARGO BOX ONLY
Fig. 121 INNER WHEELHOUSE PANEL - LONG CARGO BOX ONLY
23 - 186 BODY STRUCTUREDR
WELD LOCATIONS (Continued)
Page 2484 of 2627
Fig. 126 TAILGATE PIVOT REINFORCEMENT - LONG CARGO BOX ONLY
Fig. 127 INNER WHEELHOUSE - LONG CARGO BOX ONLY
DRBODY STRUCTURE 23 - 189
WELD LOCATIONS (Continued)
Page 2496 of 2627

CONTROLS
TABLE OF CONTENTS
page page
A/C COMPRESSOR CLUTCH/COIL
DESCRIPTION..........................9
OPERATION............................9
DIAGNOSIS AND TESTING - A/C
COMPRESSOR CLUTCH COIL...........10
STANDARD PROCEDURE - A/C
COMPRESSOR CLUTCH BREAK-IN.......10
REMOVAL.............................10
INSPECTION..........................11
INSTALLATION.........................12
A/C COMPRESSOR CLUTCH RELAY
DESCRIPTION.........................13
OPERATION...........................13
REMOVAL.............................14
INSTALLATION.........................14
A/C HEATER CONTROL
DESCRIPTION.........................14
REMOVAL.............................15
INSTALLATION.........................15
A/C PRESSURE TRANSDUCER
DESCRIPTION.........................15
OPERATION...........................16
DIAGNOSIS AND TESTING - A/C PRESSURE
TRANSDUCER.......................16
REMOVAL.............................16
INSTALLATION.........................16
BLEND DOOR ACTUATOR
DESCRIPTION.........................17
OPERATION...........................17
REMOVAL.............................17
INSTALLATION.........................18
BLOWER MOTOR RESISTOR BLOCK
DESCRIPTION.........................18OPERATION...........................18
DIAGNOSIS AND TESTING - BLOWER
MOTOR RESISTOR BLOCK..............19
REMOVAL.............................19
INSTALLATION.........................19
BLOWER MOTOR SWITCH
DESCRIPTION.........................20
OPERATION...........................20
DIAGNOSIS AND TESTING - BLOWER
MOTOR SWITCH......................20
DEFROST DOOR ACTUATOR
DESCRIPTION.........................20
OPERATION...........................21
REMOVAL.............................21
INSTALLATION.........................21
EVAPORATOR TEMPERATURE SENSOR
DESCRIPTION.........................22
OPERATION...........................22
REMOVAL.............................22
INSTALLATION.........................22
MODE DOOR ACTUATOR
DESCRIPTION.........................23
OPERATION...........................23
REMOVAL.............................23
INSTALLATION.........................23
RECIRCULATION DOOR ACTUATOR
DESCRIPTION.........................24
OPERATION...........................24
REMOVAL.............................24
INSTALLATION.........................25
A/C COMPRESSOR CLUTCH/
COIL
DESCRIPTION
The compressor clutch assembly consists of a sta-
tionary electromagnetic coil, a pulley bearing and
pulley assembly, and a clutch plate (Fig. 1). The elec-
tromagnetic coil and the pulley bearing and pulley
assembly are each retained on the nose of the com-
pressor front housing with snap rings. The clutch
plate is keyed to the compressor shaft and secured
with a nut. These components provide the means toengage and disengage the compressor from the
engine serpentine accessory drive belt.
OPERATION
The A/C compressor clutch provides the means to
engage and disengage the A/C compressor from the
engine serpentine accessory drive belt. When the
clutch coil is energized, it magnetically draws the
clutch into contact with the pulley and drives the
compressor shaft. When the coil is not energized, the
pulley freewheels on the pulley bearing, which is
part of the pulley assembly. The compressor clutch
DRCONTROLS 24 - 9