BRAKES - ABS
TABLE OF CONTENTS
page page
BRAKES - ABS
DESCRIPTION.........................45
OPERATION...........................45
STANDARD PROCEDURE - ABS BRAKE
BLEEDING...........................46
SPECIFICATIONS
TORQUE CHART......................46
FRONT WHEEL SPEED SENSOR
DESCRIPTION.........................47
OPERATION...........................47
REMOVAL.............................48
INSTALLATION.........................48
REAR WHEEL SPEED SENSOR
DIAGNOSIS AND TESTING - REAR WHEEL
ANTILOCK...........................48
REMOVAL.............................48
INSTALLATION.........................48TONE WHEEL
DIAGNOSIS AND TESTING - REAR WHEEL
SPEED SENSOR......................49
HYDRAULIC/MECHANICAL
DESCRIPTION - ELECTRONIC VARIABLE
BRAKE PROPORTIONING...............49
OPERATION - ELECTRONIC VARIABLE
BRAKE PROPORTIONING...............49
HCU (HYDRAULIC CONTROL UNIT)
DESCRIPTION.........................49
OPERATION...........................49
REMOVAL.............................50
INSTALLATION.........................50
R WA L VA LV E
DESCRIPTION.........................50
OPERATION...........................50
REMOVAL.............................51
INSTALLATION.........................51
BRAKES - ABS
DESCRIPTION
The antilock brake system (ABS) is an electroni-
cally operated, three channel brake control system.
The vehicle has Electronic Variable Brake Propor-
tioning (EVBP) designed into the system which elim-
inates the combination/proportioning valve.
The system is designed to prevent wheel lockup
and maintain steering control during braking. Pre-
venting lockup is accomplished by modulating fluid
pressure to the wheel brake units.
The hydraulic system is a three channel design.
The front wheel brakes are controlled individually
and the rear wheel brakes in tandem. The ABS elec-
trical system is separate from other electrical circuits
in the vehicle. A specially programmed controller
antilock brake unit operates the system components.
ABS system major components include:
²Controller Antilock Brakes (CAB)
²Hydraulic Control Unit (HCU)
²Wheel Speed Sensors (WSS)
²ABS Warning Light
OPERATION
Battery voltage is supplied to the CAB. The CAB
performs a system initialization procedure at start
up. A check of the ABS motor is performed at 15miles per hour. Initialization consists of a static and
dynamic self check of system electrical components.
The static and dynamic checks occurs at ignition
start up. During the dynamic check, the CAB briefly
cycles solenoids to verify operation. An audible noise
may be heard during this self check. This noise
should be considered normal. The ABS motor and
pump are then checked at a speed of 15 mile per
hour.
If an ABS component exhibits a fault during ini-
tialization, the CAB illuminates the amber warning
light and registers a fault code in the microprocessor
memory.
The CAB monitors wheel speed sensor inputs con-
tinuously while the vehicle is in motion. However,
the CAB will not activate any ABS components as
long as sensor inputs indicate normal braking.
During normal braking, the master cylinder, power
booster and wheel brake units all function as they
would in a vehicle without ABS. The HCU compo-
nents are not activated.
The purpose of the antilock system is to prevent
wheel lockup. Preventing lockup helps maintain vehi-
cle braking action and steering control.
The antilock CAB activates the system whenever
sensor signals indicate periods of wheel slip.
The antilock system prevents lockup during a
wheel slip condition by modulating fluid apply pres-
sure to the wheel brake units.
DRBRAKES - ABS 5 - 45
PRESSURE INCREASE
The inlet valve is open and the outlet valve is
closed during the pressure increase cycle. The pres-
sure increase cycle is used to reapply thew brakes.
This cycle controls re-application of fluid apply pres-
sure.
REMOVAL
(1) Install a prop rod on the brake pedal to keep
pressure on the brake system.
(2) Disconnect the battery cables from the battery.
(3) Remove the battery.
(4) Disconnect the two electrical harness connec-
tors (Fig. 5).
(5) Remove the five brake lines from the HCU
(Fig. 5).
(6) Remove HCU/CAB mounting bolts and remove
the HCU/CAB (Fig. 5).
INSTALLATION
NOTE: If the CAB is being replaced with a new CAB
is must be reprogrammed with the use of a DRB III.
(1) Install HCU/CAB on the mounts and Tighten
the bolts to 15N´m (11 ft. lbs.) (Fig. 5).
(2) Install the five brake lines to the HCU and
tighten to 19 N´m (170 in. lbs.) (Fig. 5).
(3) Install the two electrical harness connectors to
the HCU/CAB and push down on the release to
secure the connectors.
(4) Install the battery.
(5) Install the battery cables to the battery.
(6) Remove the prop rod on the brake pedal.
(7) Bleed ABS brake system (Refer to 5 - BRAKES
- STANDARD PROCEDURE).
RWAL VALVE
DESCRIPTION
Rear Wheel Antilock (RWAL) brake system is stan-
dard equipment on 1500 series vehicles. The RWAL
brake system is designed to prevent rear wheel
lock-up on virtually all types of road surfaces. RWAL
braking is desirable because a vehicle which is
stopped without locking the rear wheels will retain
directional stability. This allows the driver to retain
greater control of the vehicle during braking.
The valve is located on the drivers side inner
fender under the hood. The valve modulates hydrau-
lic pressure to the rear brakes.
The RWAL components include:
²RWAL Valve
²Controller Antilock brake (CAB)
²Rear Wheel Speed Sensor (WSS)
OPERATION
When the brakes are applied, hydraulic fluid is
routed from the master cylinder's secondary circuit to
the RWAL valve. From there hydraulic fluid is routed
to the rear brakes. The Controller Antilock Brake
(CAB) contains an Electronic Variable Brake Propor-
tioning (EVBP) control algorithm, which proportions
the applied braking force to the rear wheels during
braking. The EVBP function of the RWAL system
takes the place of a conventional hydraulic propor-
tioning valve. The CAB monitors the rear wheel
speed through the rear wheel speed sensor and cal-
culates an estimated vehicle deceleration. When an
established deceleration threshold is exceeded, an
isolation valve is closed to hold the applied brake
pressure to the rear brakes constant. Upon further
increases in the estimated vehicle deceleration, the
isolation valve is selectively opened to increase rear
brake pressure in proportion to the front brake pres-
sure. If impending rear wheel lock-up is sensed, the
CAB signals the RWAL valve to modulate hydraulic
brake pressure to the rear wheels to prevent lock-up.
NORMAL BRAKING Since the RWAL valve also
performs the EVBP or proportioning function, vehicle
deceleration under normal braking may be sufficient
to trigger the EVBP function of the RWAL system
without full RWAL activity as would normally occur
during an impending rear wheel lock-up. As previ-
ously mentioned, the isolation valve is selectively
closed and opened to increase rear brake pressure in
proportion to the front brake pressure under EVBP
control. Slight brake pedal pulsations may be noticed
as the isolation valve is opened.
Fig. 5 HYDRAULIC CONTROL UNIT
1 - HYDRAULIC CONTROL UNIT
2 - MOUNTING BOLTS
5 - 50 BRAKES - ABSDR
HCU (HYDRAULIC CONTROL UNIT) (Continued)
CONDITION POSSIBLE CAUSES CORRECTION
INADEQUATE AIR CONDITIONER
PERFORMANCE (COOLING
SYSTEM SUSPECTED)1. Radiator and/or A/C condenser
air flow obstructed.1. Remove obstruction and/or clean.
2. Electronically controlled viscous
fan drive not working.2. Check viscous fan drive (Refer to
7 - COOLING/ENGINE/FAN DRIVE
VISCOUS CLUTCH - DIAGNOSIS
AND TESTING)
3. Air seals around radiator
damaged or missing.3. Inspect air seals, repair or
replace as necessary.
INADEQUATE HEATER
PERFORMANCE. GAUGE MAY OR
MAY NOT READ LOW.1. Heavy duty cooling system, and
cooler ambient temperatures.1. None. Normal condition.
2. Obstruction in heater hoses. 2. Remove hoses, remove
obstruction.
3. Electronically controlled viscous
fan stuck on.Check viscous fan drive. (Refer to 7
- COOLING/ENGINE/FAN DRIVE
VISCOUS CLUTCH - DIAGNOSIS
AND TESTING)
4. Water pump damaged. 4. Replace water pump.
HEAT ODOR 1. Damaged or missing drive line
heat shields.1. Repair or replace damaged or
missing heat shields.
2. Electronically controlled viscous
fan drive damaged.2. Check viscous fan drive. (Refer
to 7 - COOLING/ENGINE/FAN
DRIVE VISCOUS CLUTCH -
DIAGNOSIS AND TESTING)
DIAGNOSIS AND TESTING - PRELIMINARY
CHECKS
ENGINE COOLING SYSTEM OVERHEATING
Establish what driving conditions caused the com-
plaint. Abnormal loads on the cooling system such as
the following may be the cause:
²PROLONGED IDLE
²VERY HIGH AMBIENT TEMPERATURE
²SLIGHT TAIL WIND AT IDLE
²SLOW TRAFFIC
²TRAFFIC JAMS
²HIGH SPEED OR STEEP GRADES
Driving techniques that avoid overheating are:
²Idle with A/C off when temperature gauge is at
end of normal range.
²Increasing engine speed for more air flow is rec-
ommended.
TRAILER TOWING:
Consult Trailer Towing section of owners manual.
Do not exceed limits.RECENT SERVICE OR ACCIDENT REPAIR:
Determine if any recent service has been per-
formed on vehicle that may effect the cooling system.
This may be:
²Engine adjustments (incorrect timing)
²Slipping engine accessory drive belt(s)
²Brakes (possibly dragging)
²Changed parts. Incorrect water pump or pump
rotating in wrong direction due to belt not correctly
routed
²Reconditioned radiator or cooling system refill-
ing (possibly under filled or air trapped in system).
²Service to electrically controlled viscous fan
clutch
NOTE: If investigation reveals none of the previous
items as a cause for an engine overheating com-
plaint, refer to COOLING SYSTEM DIAGNOSIS
CHART BELOW.
These charts are to be used as a quick-reference
only. Refer to COOLING SYSTEM DIAGNOSIS
CHART
7 - 10 COOLINGDR
COOLING (Continued)
Engine Control Module (ECM) over the PCI data bus
to illuminate the check gauges indicator for a coolant
temperature high condition.
²Fasten Seat Belt Warning- The instrument
cluster chime tone generator will generate repetitive
chimes at a slow rate each time the ignition switch is
turned to the On or Start positions to announce that
the hard wired inputs from the seat belt switch and
the ignition switch indicate that the driver side front
seat belt is not fastened. The chimes will continue to
sound for a duration of about six seconds, until the
driver side front seat belt is fastened, or until the
ignition switch is turned to the Off position, which-
ever occurs first.
²Head/Park Lamps-On Warning- The instru-
ment cluster chime tone generator will generate
repetitive chimes at a slow rate to announce that the
hard wired inputs from the driver door ajar switch,
the ignition switch, and the exterior lighting circuitry
of the headlamp switch indicate that the exterior
lamps are turned On with the driver door opened
and the ignition switch in the Off position. The
chimes will continue to sound until the exterior
lamps are turned Off, the driver door is closed, or the
ignition switch is turned to the On position, or the
battery protection time-out expires, whichever occurs
first.
²Key-In-Ignition Warning- The instrument
cluster chime tone generator will generate repetitive
chimes at a slow rate to announce that the hard
wired inputs from the driver door ajar switch, the
ignition switch, and the key-in ignition circuitry of
the ignition switch indicate that the key is in the
ignition lock cylinder with the driver door opened
and the ignition switch in the Off position. The
chimes will continue to sound until the key is
removed from the ignition lock cylinder, the driver
door is closed, or the ignition switch is turned to the
On position, whichever occurs first.
²Low Fuel Warning- The instrument cluster
chime tone generator will generate one chime tone
when the low fuel indicator is illuminated by the
instrument cluster. The instrument cluster uses a
percent tank full message input received from the
PCM over the PCI data bus indicating that there is
less than about one-eighth tank of fuel remaining to
illuminate the low fuel indicator. This chime feature
will only occur once in an ignition cycle.
²Low Oil Pressure Warning (Diesel Engine
Only)- The instrument cluster chime tone generator
will generate repetitive chimes at a fast rate when
the check gauges indicator is illuminated for a low oil
pressure condition. The instrument cluster uses
engine speed and oil pressure message inputs
received from the diesel Engine Control Module
(ECM) over the PCI data bus indicating that theengine is running and that the oil pressure is low to
illuminate the check gauges indicator. The chimes
will continue to sound for five seconds, until the
engine oil pressure message indicates that the oil
pressure is not low, or until the engine speed mes-
sage indicates that the engine is not running, which-
ever occurs first. This chime tone will only occur once
in an ignition cycle.
²Low Wash Warning- The instrument cluster
chime tone generator will generate one chime tone
when the low washer fluid indicator is illuminated by
the instrument cluster. The instrument cluster uses a
message input received from the Front Control Mod-
ule (FCM) over the PCI data bus indicating that
washer fluid level is low within the washer reservoir.
This chime feature will only occur once in an ignition
cycle.
²Overspeed Warning- The instrument cluster
chime tone generator will generate one chime tone to
announce that a vehicle speed message input
received from the PCM over the PCI data bus indi-
cates that the vehicle speed is above a pre-programed
limit.
²Park Brake Reminder- The instrument clus-
ter chime tone generator will generate ten repetitive
chimes at a slow rate to announce that the hard
wired input from the park brake switch and a vehicle
speed message input received from the PCM over the
PCI data bus indicates that the park brake is applied
and the vehicle is moving. This chime feature will
repeat each time the input conditions are met.
²Sentry Key Immobilizer System ªCustomer
Learnº Mode Announcement- This chime feature
is only active on vehicles equipped with the optional
Sentry Key Immobilizer System (SKIS) and sold in
markets where the optional ªCustomer Learnº pro-
gramming feature is available. The instrument clus-
ter chime tone generator will generate one chime to
announce that a status message input received from
the Sentry Key Immobilizer Module (SKIM) over the
PCI data bus indicates that the SKIS is in the ªCus-
tomer Learnº mode, which is used for programming
additional sentry key transponders.
²Transmission Temperature High Warning
(Automatic Transmission only)- The instrument
cluster chime tone generator will generate repetitive
chimes at a slow rate when the transmission temper-
ature indicator is illuminated for a high or critical
transmission fluid temperature condition. The instru-
ment cluster uses transmission temperature message
inputs received from the Transmission Control Mod-
ule (TCM) over the PCI data bus to illuminate the
indicator for a transmission temperature high condi-
tion.
²Turn Signal On Warning- The instrument
cluster chime tone generator will generate repetitive
8B - 2 CHIME/BUZZERDR
CHIME WARNING SYSTEM (Continued)
The PCI data bus can be monitored using the
DRBIIItscan tool. It is possible, however, for the bus
to pass all DRBIIIttests and still be faulty if the
voltage parameters are all within the specified range
and false messages are being sent.
CONTROLLER ANTILOCK
BRAKE
DESCRIPTION
The Controler Antilock Brake (CAB) is mounted to
the Hydraulic Control Unit (HCU) and operates the
ABS system (Fig. 1).
OPERATION
The CAB voltage source is through the ignition
switch in the RUN position. The CAB contains a self
check program that illuminates the ABS warning
light when a system fault is detected. Faults are
stored in a diagnostic program memory and are
accessible with the DRB III scan tool. ABS faults
remain in memory until cleared, or until after the
vehicle is started approximately 50 times. Stored
faults arenoterased if the battery is disconnected.
NOTE: If the CAB is being replaced with a new CAB
is must be reprogrammed with the use of a DRB III.
REMOVAL
(1) Remove the negative battery cable from the
battery.
(2) Pull up on the CAB harness connector release
and remove connector.
(3) Remove the CAB mounting bolts.
(4) Remove the pump connector from the CAB.
(5) Remove the CAB from the HCU.
INSTALLATION
NOTE: If the CAB is being replaced with a new CAB
is must be reprogrammed with the use of a DRB III.
(1) Install CAB to the HCU.
(2) Install the pump connector to the CAB.
(3) Install mounting bolts. Tighten to 2 N´m (16 in.
lbs.).
(4) Install the wiring harness connector to the
CAB and push down on the release to secure the con-
nector.
(5) Install negative battery cable to the battery.
DATA LINK CONNECTOR
DESCRIPTION - DATA LINK CONNECTOR
The Data Link Connector (DLC) is located at the
lower edge of the instrument panel near the steering
column.
OPERATION - DATA LINK CONNECTOR
The 16±way data link connector (diagnostic scan
tool connector) links the Diagnostic Readout Box
(DRB) scan tool or the Mopar Diagnostic System
(MDS) with the Powertrain Control Module (PCM).
ENGINE CONTROL MODULE
DESCRIPTION - ECM
The engine control module (ECM) for the 5.9L Die-
sel engine is bolted to the left side of the engine
below the intake manifold.
OPERATION - ECM
The main function of the Engine Control Module
(ECM) is to electrically control the fuel system. The
Powertrain Control Module (PCM)does notcontrol
the fuel system.
The ECM can adapt its programming to meet
changing operating conditions.If the ECM has
been replaced, flashed or re-calibrated, the
ECM must learn the Accelerator Pedal Position
Sensor (APPS) idle voltage. Failure to learn
this voltage may result in unnecessary diagnos-
tic trouble codes. Refer to ECM Removal/Instal-
lation for learning procedures.
The ECM receives input signals from various
switches and sensors. Based on these inputs, the
ECM regulates various engine and vehicle operations
through different system components. These compo-
nents are referred to asECM Outputs.The sensors
and switches that provide inputs to the ECM are
consideredECM Inputs.
Fig. 1 HYDRAULIC CONTROL UNIT
1 - HYDRAULIC CONTROL UNIT
2 - MOUNTING BOLTS
DRELECTRONIC CONTROL MODULES 8E - 3
COMMUNICATION (Continued)
Sandwiched between the rear cover and the lens,
hood and mask unit is the cluster housing. The
molded plastic cluster housing serves as the carrier
for the cluster circuit board and circuitry, the cluster
connector receptacles, the RKE interface connector,
the gauges, a Light Emitting Diode (LED) for each
cluster indicator, two VFD units, an audible tone
generator, the cluster overlay, the gauge pointers, the
odometer/trip odometer switch and the switch button.
The cluster overlay is a laminated plastic unit. The
dark, visible, outer surface of the overlay is marked
with all of the gauge dial faces and graduations, but
this layer is also translucent. The darkness of this
outer layer prevents the cluster from appearing clut-
tered or busy by concealing the cluster indicators
that are not illuminated, while the translucence of
this layer allows those indicators and icons that are
illuminated to be readily visible. The underlying
layer of the overlay is opaque and allows light from
the LED for each of the various indicators and the
incandescent illumination lamps behind it to be visi-
ble through the outer layer of the overlay only
through predetermined stencil-like cutouts. A rectan-
gular opening in the overlay at the base of both the
speedometer and tachometer dial faces has a smoked
clear lens through which the illuminated VFD units
can be viewed.
Several versions of the EMIC module are offered
on this model. These versions accommodate all of the
variations of optional equipment and regulatory
requirements for the various markets in which the
vehicle will be offered. The microprocessor-based
EMIC utilizes integrated circuitry and information
carried on the Programmable Communications Inter-
face (PCI) data bus network along with several hard
wired analog and multiplexed inputs to monitor sen-
sors and switches throughout the vehicle. In response
to those inputs, the internal circuitry and program-
ming of the EMIC allow it to control and integrate
many electronic functions and features of the vehicle
through both hard wired outputs and the transmis-
sion of electronic message outputs to other electronic
modules in the vehicle over the PCI data bus. (Refer
to 8 - ELECTRICAL/ELECTRONIC CONTROL
MODULES/COMMUNICATION - DESCRIPTION -
PCI BUS).
Besides typical instrument cluster gauge and indi-
cator support, the electronic functions and features
that the EMIC supports or controls include the fol-
lowing:
²Audible Warnings- The EMIC electronic cir-
cuit board is equipped with an audible tone generator
and programming that allows it to provide various
audible alerts to the vehicle operator, including
chime tones and beep tones. An electromechanical
relay is also soldered onto the circuit board to pro-duce audible clicks that emulate the sound of a con-
ventional turn signal or hazard warning flasher.
(Refer to 8 - ELECTRICAL/CHIME/BUZZER -
DESCRIPTION).
²Brake Lamp Control- The EMIC provides
electronic brake lamp request messages to the Front
Control Module (FCM) located on the Integrated
Power Module (IPM) for brake lamp control, exclud-
ing control of the Center High Mounted Stop Lamp
(CHMSL), which remains controlled by a direct hard
wired output of the brake lamp switch.
²Brake Transmission Shift Interlock Control
- The EMIC monitors inputs from the brake lamp
switch, ignition switch, and the Transmission Range
Sensor (TRS), then controls a high-side driver output
to operate the Brake Transmission Shift Interlock
(BTSI) solenoid that locks and unlocks the automatic
transmission gearshift selector lever on the steering
column.
²Cargo Lamp Control- The EMIC provides
direct control of cargo lamp operation with a load
shedding (battery saver) feature which will automat-
ically turn off the cargo lamp if it remains on after a
timed interval.
²Central Locking- The EMIC provides support
for the central locking feature of the power lock sys-
tem. This feature will lock or unlock all doors based
upon the input from the door cylinder lock switch.
Door cylinder lock switches are used only on models
equipped with the optional Vehicle Theft Security
System (VTSS).
²Door Lock Inhibit- The EMIC inhibits locking
of the doors with the power lock switch when the key
is in the ignition switch and the driver side front
door is ajar. However, operation of the door locks is
not inhibited under the same conditions when the
Lock button of the optional RKE transmitter is
depressed.
²Enhanced Accident Response- The EMIC
monitors an input from the Airbag Control Module
(ACM) and, following an airbag deployment, will
immediately disable the power lock output, unlock all
doors by activating the power unlock output, then
enables the power lock output. This feature, like all
other enhanced accident response features, is depen-
dent upon a functional vehicle electrical system fol-
lowing the vehicle impact event.
²Exterior Lighting Control- The EMIC pro-
vides electronic head lamp and/or park lamp request
messages to the Front Control Module (FCM) located
on the Integrated Power Module (IPM) for the appro-
priate exterior lamp control of standard head and
park lamps, as well as optional front fog lamps. This
includes support for headlamp beam selection and
the optical horn feature, also known as flash-to-pass.
DRINSTRUMENT CLUSTER 8J - 3
INSTRUMENT CLUSTER (Continued)
²Exterior Lighting Fail-safe- In the absence of
a headlamp switch input, the EMIC will turn on the
cluster illumination lamps and provide electronic
headlamp low beam and park lamp request messages
to the Front Control Module (FCM) located on the
Integrated Power Module (IPM) for default exterior
lamp operation. The FCM will also provide default
park lamp and headlamp low beam operation and the
EMIC will turn on the cluster illumination lamps if
there is a failure of the electronic data bus commu-
nication between the EMIC and the FCM.
²Heated Seat Control- The EMIC monitors
inputs from the ignition switch and electronic engine
speed messages from the Powertrain Control Module
(PCM) to control a high side driver output to the
heated seat switch Light Emitting Diode (LED) indi-
cators. This input allows the heated seat switches to
wake up the heated seat module if the switch is actu-
ated. The EMIC will de-energize the heated seat
switch LED indicators, which deactivates the heated
seat system, if the ignition switch is turned to any
position except On or Start, or if the engine speed
message indicates zero. (Refer to 8 - ELECTRICAL/
HEATED SEATS - DESCRIPTION).
²Interior Lamp Load Shedding- The EMIC
provides a battery saver feature which will automat-
ically turn off all interior lamps that remain on after
a timed interval of about fifteen minutes.
²Interior Lamps - Enhanced Accident
Response- The EMIC monitors inputs from the Air-
bag Control Module (ACM) and the Powertrain Con-
trol Module (PCM) to automatically turn on the
interior lighting after an airbag deployment event
ten seconds after the vehicle speed is zero. The inte-
rior lighting remains illuminated until the key is
removed from the ignition switch lock cylinder, at
which time the interior lighting returns to normal
operation and control. This feature, like all other
enhanced accident response features, is dependent
upon a functional vehicle electrical system following
the vehicle impact event.
²Interior Lighting Control- The EMIC moni-
tors inputs from the interior lighting switch, the door
ajar switches, the cargo lamp switch, the reading
lamp switches, and the Remote Keyless Entry (RKE)
module to provide courtesy lamp control. This
includes support for timed illuminated entry with
theater-style fade-to-off and courtesy illumination
defeat features.
²Lamp Out Indicator Control- The EMIC
monitors electronic lamp outage messages from the
Front Control Module (FCM) located on the Inte-
grated Power Module (IPM) in order to provide lamp
out indicator control for the headlamps (low and high
beams), turn signal lamps, and the brake lamps
(excluding CHMSL).²Panel Lamps Dimming Control- The EMIC
provides a hard wired 12-volt Pulse-Width Modulated
(PWM) output that synchronizes the dimming level
of all hard wired panel lamps dimmer controlled
lamps with that of the cluster illumination lamps.
²Parade Mode- The EMIC provides a parade
mode (also known as funeral mode) that allows all
Vacuum-Fluorescent Display (VFD) units in the vehi-
cle to be illuminated at full (daytime) intensity while
driving during daylight hours with the exterior
lamps turned on.
²Power Locks- The EMIC monitors inputs from
the power lock switches and the Remote Keyless
Entry (RKE) receiver module (optional) to provide
control of the power lock motors through high side
driver outputs to the power lock motors. This
includes support for rolling door locks (also known as
automatic door locks), automatic door unlock, a door
lock inhibit mode, and central locking (with the
optional Vehicle Theft Security System only). (Refer
to 8 - ELECTRICAL/POWER LOCKS - DESCRIP-
TION).
²Remote Keyless Entry- The EMIC supports
the optional Remote Keyless Entry (RKE) system fea-
tures, including support for the RKE Lock, Unlock
(with optional driver-door-only unlock, and unlock-
all-doors), Panic, audible chirp, optical chirp, illumi-
nated entry modes, an RKE programming mode, as
well as optional Vehicle Theft Security System
(VTSS) arming (when the proper VTSS arming con-
ditions are met) and disarming.
²Remote Radio Switch Interface- The EMIC
monitors inputs from the optional remote radio
switches and then provides the appropriate electronic
data bus messages to the radio to select the radio
operating mode, volume control, preset station scan
and station seek features.
²Rolling Door Locks- The EMIC provides sup-
port for the power lock system rolling door locks fea-
ture (also known as automatic door locks). This
feature will automatically lock all unlocked doors
each time the vehicle speed reaches twenty-four kilo-
meters-per-hour (fifteen miles-per-hour). Following
an automatic lock event, if the driver side front door
is opened first after the ignition is turned to the Off
position, all doors will be automatically unlocked.
²Turn Signal & Hazard Warning Lamp Con-
trol- The EMIC provides electronic turn and hazard
lamp request messages to the Front Control Module
(FCM) located on the Integrated Power Module (IPM)
for turn and hazard lamp control. The EMIC also
provides an audible click at one of two rates to emu-
late normal and bulb out turn or hazard flasher oper-
ation based upon electronic lamp outage messages
from the FCM, and provides an audible turn signal
on chime warning if a turn is signalled continuously
8J - 4 INSTRUMENT CLUSTERDR
INSTRUMENT CLUSTER (Continued)
for more than about 1.6 kilometers (one mile) and
the vehicle speed remains greater than about twenty-
four kilometers-per-hour (fifteen miles-per-hour).
²Vacuum Fluorescent Display Synchroniza-
tion- The EMIC transmits electronic panel lamp
dimming level messages which allows all other elec-
tronic modules on the PCI data bus with Vacuum
Fluorescent Display (VFD) units to coordinate their
illumination intensity with that of the EMIC VFD
units.
²Vehicle Theft Security System- The EMIC
monitors inputs from the door cylinder lock
switch(es), the door ajar switches, the ignition
switch, and the Remote Keyless Entry (RKE) receiver
module, then provides electronic horn and lighting
request messages to the Front Control Module (FCM)
located on the Integrated Power Module (IPM) for
the appropriate VTSS alarm output features.
²Wiper/Washer System Control- The EMIC
provides electronic wiper and/or washer request mes-
sages to the Front Control Module (FCM) located on
the Integrated Power Module (IPM) for the appropri-
ate wiper and washer system features. (Refer to 8 -
ELECTRICAL/WIPERS/WASHERS - DESCRIP-
TION).
The EMIC houses six analog gauges and has pro-
visions for up to twenty-three indicators (Fig. 3) or
(Fig. 4). The EMIC includes the following analog
gauges:
²Coolant Temperature Gauge
²Fuel Gauge
²Oil Pressure Gauge
²Speedometer
²Tachometer
²Voltage Gauge
Some of the EMIC indicators are automatically
configured when the EMIC is connected to the vehi-
cle electrical system for compatibility with certain
optional equipment or equipment required for regula-
tory purposes in certain markets. While each EMIC
may have provisions for indicators to support every
available option, the configurable indicators will not
be functional in a vehicle that does not have the
equipment that an indicator supports. The EMIC
includes provisions for the following indicators (Fig.
3) or (Fig. 4):
²Airbag Indicator (with Airbag System only)
²Antilock Brake System (ABS) Indicator
(with ABS or Rear Wheel Anti-Lock [RWAL]
brakes only)
²Brake Indicator
²Cargo Lamp Indicator
²Check Gauges Indicator
²Cruise Indicator (with Speed Control only)
²Door Ajar Indicator²Electronic Throttle Control (ETC) Indicator
(with 5.7L Gasoline Engine only)
²Gear Selector Indicator (with Automatic
Transmission only)
²High Beam Indicator
²Lamp Out Indicator
²Low Fuel Indicator
²Malfunction Indicator Lamp (MIL)
²Seatbelt Indicator
²Security Indicator (with Sentry Key Immo-
bilizer & Vehicle Theft Security Systems only)
²Service Four-Wheel Drive Indicator (with
Four-Wheel Drive only)
²Tow/Haul Indicator (with Automatic Trans-
mission only)
²Transmission Overtemp Indicator (with
Automatic Transmission only)
²Turn Signal (Right and Left) Indicators
²Upshift Indicator (with Manual Transmis-
sion only)
²Washer Fluid Indicator
²Wait-To-Start Indicator (with Diesel Engine
only)
²Water-In-Fuel Indicator (with Diesel Engine
only)
Each indicator in the EMIC, except those located
within one of the VFD units, is illuminated by a ded-
icated LED that is soldered onto the EMIC electronic
circuit board. The LED units are not available for
service replacement and, if damaged or faulty, the
entire EMIC must be replaced. Cluster illumination
is accomplished by dimmable incandescent back
lighting, which illuminates the gauges for visibility
when the exterior lighting is turned on. Each of the
incandescent bulbs is secured by an integral bulb
holder to the electronic circuit board from the back of
the cluster housing.
Hard wired circuitry connects the EMIC to the
electrical system of the vehicle. These hard wired cir-
cuits are integral to several wire harnesses, which
are routed throughout the vehicle and retained by
many different methods. These circuits may be con-
nected to each other, to the vehicle electrical system
and to the EMIC through the use of a combination of
soldered splices, splice block connectors, and many
different types of wire harness terminal connectors
and insulators. Refer to the appropriate wiring infor-
mation. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
further details on wire harness routing and reten-
tion, as well as pin-out and location views for the
various wire harness connectors, splices and grounds.
The EMIC modules for this model are serviced only
as complete units. The EMIC module cannot be
adjusted or repaired. If a gauge, an LED indicator, a
VFD unit, the electronic circuit board, the circuit
DRINSTRUMENT CLUSTER 8J - 5
INSTRUMENT CLUSTER (Continued)