centerline. The side-to-side outboard edge of high
intensity pattern should be from 150 mm (6 in.) left
to 150 mm (6 in.) right of headlamp centerline (Fig.
12).The preferred headlamp alignment is 1(
down for the up/down adjustment and 0 for the
left/right adjustment.The high beam pattern
should be correct when the low beams are aligned
properly.
To adjust low beam headlamp, rotate vertical align-
ment screw to achieve the specified aim.
LICENSE PLATE LAMP
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Grasp license plate bulb socket and 1/4 turn
left to release from the license plate lamp unit.
(3) Pull bulb from license plate lamp socket.
INSTALLATION
(1) Install the bulb in the socket.
(2) Install the socket in to the license plate lamp
unit and 1/4 turn to lock.
(3) Connect the battery negative cable.
LICENSE PLATE LAMP UNIT
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Disconnect the harness connector.
(3) Remove the retaining clip. (Fig. 13).
(4) Separate license plate lamp from vehicle.
INSTALLATION
(1) Position license plate lamp on the bumper.
(2) Install the clip.
(3) Reconnect the harness connector.
(4) Connect the battery negative cable.
MARKER LAMP UNIT
REMOVAL
REMOVAL - FENDER MARKER LAMP
(1) Grasp the lens assembly firmly and push it
rearward to remove the lens assembly from the
fender (Fig. 14).
(2) Turn the bulb socket counterclockwise a quar-
ter turn and remove the bulb socket from the lens
assembly.
Fig. 13 License Plate Lamp Panel
1 - REAR BUMPER
2 - WIRING CONNECTOR
3 - CLIP
4 - LICENSE PLATE LAMP UNIT
Fig. 14 Fender Extension And Marker Lamp
Assembly
1 - WIRING HARNESS AND BULB SOCKET
2 - MARKER LAMP LENS ASSEMBLY
DRLAMPS/LIGHTING - EXTERIOR 8L - 17
HEADLAMP UNIT (Continued)
PARK LAMP RELAY
DESCRIPTION
The park lamp relay is located in the Power Dis-
tribution Center (PDC) of the vehicle. The park lamp
relay is a conventional International Standards
Organization (ISO) micro relay (Fig. 17). Relays con-
forming to the ISO specifications have common phys-
ical dimensions, current capacities, terminal
patterns, and terminal functions.
The park lamp relay cannot be adjusted or
repaired and, if faulty or damaged, the unit must be
replaced.
OPERATION
The park lamp relay is an electromechanical
switch that uses a low current input from the Front
Control Module (FCM) to control a high current out-
put to the park lamps. The movable common feed
contact point is held against the fixed normally
closed contact point by spring pressure. When the
relay coil is energized, an electromagnetic field is
produced by the coil windings. This electromagnetic
field draws the movable relay contact point away
from the fixed normally closed contact point, and
holds it against the fixed normally open contact
point. When the relay coil is de-energized, spring
pressure returns the movable contact point back
against the fixed normally closed contact point. A
resistor is connected in parallel with the relay coil in
the relay, and helps to dissipate voltage spikes and
electromagnetic interference that can be generated as
the electromagnetic field of the relay coil collapses.The park lamp relay terminals are connected to
the vehicle electrical system through a connector in
the Junction Block (JB). The inputs and outputs of
the headlamp low beam relay include:
²Common Feed Terminal- The common feed
terminal (30) is connected to the park lamps through
the park lamp relay output circuit and provides
ground to the park lamps when the relay is de-ener-
gized, and battery current to the park lamps when-
ever the relay is energized.
²Coil Ground Terminal- The coil ground termi-
nal (85) is connected to a control output of the Front
Control Module (FCM) through a park lamp relay
control circuit. The FCM controls park lamp opera-
tion by controlling a ground path through this cir-
cuit.
²Coil Battery Terminal- The coil battery ter-
minal (86) receives battery current at all times from
a fuse in the PDC through a fused B(+) circuit.
²Normally Open Terminal- The normally open
terminal (87) receives battery current at all times
from a fuse in the Power Distribution Center (PDC)
through a fused B(+) circuit.
²Normally Closed Terminal- The normally
closed terminal (87A) is connected to ground at all
times.
The park lamp relay can be diagnosed using con-
ventional diagnostic tools and methods.
DIAGNOSIS AND TESTING - PARK LAMP
RELAY
The park lamp relay (Fig. 18) is located in the
Power Distribution Center (PDC). Refer to the appro-
priate wiring information.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Remove the park lamp relay from the PDC.
(2) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
Fig. 17 ISO Micro Relay
30 - COMMON FEED
85 - COIL GROUND
86 - COIL BATTERY
87 - NORMALLY OPEN
87A - NORMALLY CLOSED
8L - 20 LAMPS/LIGHTING - EXTERIORDR
is released before parking the wiper blades near the
base of the windshield. If the control knob is held in
the depressed Wash position for more than about
thirty seconds, washer system operation will be sus-
pended until the control knob is released for about
two seconds then cycled back to the Wash position.
OPERATION
The wiper and washer system is designed to pro-
vide the vehicle operator with a convenient, safe, and
reliable means of maintaining visibility through the
windshield glass. The various components of this sys-
tem are designed to convert electrical energy pro-
duced by the vehicle electrical system into the
mechanical action of the wiper blades to wipe the
outside surface of the glass, as well as into the
hydraulic action of the washer system to apply
washer fluid stored in an on-board reservoir to the
area of the glass to be wiped. When combined, these
components provide the means to effectively main-
tain clear visibility for the vehicle operator by remov-
ing excess accumulations of rain, snow, bugs, mud, or
other minor debris from the outside windshield glass
surface that might be encountered while driving the
vehicle under numerous types of inclement operating
conditions.
The vehicle operator initiates all wiper and washer
system functions with the control knob on the end of
the control stalk of the multi-function switch that
extends from the left side of the steering column, just
below the steering wheel. Rotating the control knob
on the end of the control stalk, selects the Off, Delay,
Low, or High wiper system operating modes. In the
Delay mode, the control knob also allows the vehicle
operator to select from one of five intermittent wipe
Delay intervals. Depressing the control knob towards
the steering column actuates the momentary washer
system switch, which selects the Wash, Wipe-After-
Wash, and Pulse Wipe Modes depending upon when
and how long the switch is held closed. The multi-
function switch provides hard wired resistor multi-
plexed inputs to the instrument cluster for all of the
wiper and washer system functions. The instrument
cluster then sends electronic messages to the Front
Control Module (FCM) over the Programmable Com-
munications Interface (PCI) data bus requesting the
appropriate wiper and washer system operating
modes.
Wiper and washer system operation are completely
controlled by the instrument cluster and FCM logic
circuits, and that logic will only allow these systems
to operate when the ignition switch is in the Acces-
sory or On positions. Battery current is directed from
a B(+) fuse in the Integrated Power Module (IPM) to
the wiper on/off relay and the wiper high/low relay in
the IPM through a fused B(+) circuit. The FCM useslow side drivers to control wiper system operation by
energizing or de-energizing the wiper high/low and
wiper on/off relays. The FCM uses a high side driver
to control the operation of the washer pump motor
unit. The multi-function switch circuitry receives a
clean ground output from the instrument cluster on a
multi-function switch return circuit, then provides
resistor multiplexed inputs to the instrument cluster
on an intermittent wipe mux circuit to indicate the
selected wiper system mode and on a wash/beam
select mux circuit to indicate the selected washer sys-
tem mode.
The hard wired circuits and components of the
wiper and washer system may be diagnosed and
tested using conventional diagnostic tools and proce-
dures. However, conventional diagnostic methods
may not prove conclusive in the diagnosis of the
instrument cluster, the FCM, or the electronic mes-
sage inputs to or outputs from the instrument cluster
or FCM that control the wiper and washer system
operating modes. The most reliable, efficient, and
accurate means to diagnose the instrument cluster or
the FCM inputs and outputs related to the various
wiper and washer system operating modes requires
the use of a DRBIIItscan tool. Refer to the appro-
priate diagnostic information.
OPERATING MODES
Following are paragraphs that briefly describe the
operation of each of the wiper and washer system
operating modes.
CONTINUOUS WIPE MODE
When the Low position of the control knob on the
control stalk of the multi-function switch is selected
the instrument cluster sends an electronic wiper
switch low message to the FCM, then the FCM ener-
gizes the wiper on/off relay. This directs battery cur-
rent through the normally open contacts of the
energized wiper on/off relay and the normally closed
contacts of the de-energized wiper high/low relay to
the low speed brush of the wiper motor, causing the
wipers to cycle at low speed.
When the High position of the control knob is
selected the instrument cluster sends an electronic
wiper switch high message to the FCM, then the
FCM energizes both the wiper on/off relay and the
wiper high/low relay. This directs battery current
through the normally open contacts of the energized
wiper on/off relay and the normally open contacts of
the energized wiper high/low relay to the high speed
brush of the wiper motor, causing the wipers to cycle
at high speed.
When the Off position of the multi-function switch
control knob is selected, the instrument cluster sends
an electronic wiper switch off message to the FCM. If
8R - 4 WIPERS/WASHERSDR
WIPERS/WASHERS (Continued)
HEADLAMP SWITCH - BLACK 8 WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3 E19 20OR/BR PANEL LAMPS DIMMER SIGNAL
4 Z407 20BK/OR GROUND
5 L89 20WT/YL (FOG LAMPS) FOG LAMP RELAY OUTPUT
6 E2 20OR/BR PANEL LAMPS DIMMER SIGNAL
7 L115 20WT/YL HEADLAMP SWITCH RETURN
8 L116 20WT/LG HEADLAMP SWITCH SIGNAL
HEADLAMP-LEFT - BLUE 3 WAY
CAV CIRCUIT FUNCTION
A L43 18WT/DB LEFT LOW BEAM OUTPUT
B Z345 18BK/LB GROUND
C L33 18WT/LG LEFT HIGH BEAM OUTPUT
HEADLAMP-RIGHT - BLUE 3 WAY
CAV CIRCUIT FUNCTION
A L44 18WT/TN RIGHT LOW BEAM OUTPUT
B Z346 18BK/LG GROUND
C L34 18WT/GY RIGHT HIGH BEAM OUTPUT
HEATED SEAT CUSHION-DRIVER - BLUE 4 WAY
CAV CIRCUIT FUNCTION
1 P187 18LG/BR DRIVER SEAT TEMPERATURE SENSOR INPUT
2 Z939 20BK GROUND
3 P53 20LG/OR DRIVER SEAT TEMPERATURE 5 VOLT SUPPLY
4 P89 20LG/OR SEAT HEATER DRIVER
8W - 80 - 68 8W-80 CONNECTOR PIN-OUTSDR
INTEGRATED POWER MODULE C6 - BLACK 15 WAY
CAV CIRCUIT FUNCTION
1- -
2 A400 14TN/RD FUSED B(+)
3- -
4 K342 16BR/WT ASD RELAY OUTPUT
5- -
6- -
7- -
8- -
9- -
10 A961 14RD (DIESEL) FUEL HEATER RELAY OUTPUT
10 C123 16LB/WT (NGC) CONDENSER FAN RELAY OUTPUT
11 A960 14RD (DIESEL) FUSED B(+)
11 A16 16RD/BR (NGC) FUSED B(+)
12 F982 14PK/YL FUSED IGNITION SWITCH OUTPUT (RUN-ACC)
13 - -
14 T16 18YL/OR TRANSMISSION CONTROL RELAY OUTPUT
15 - -
INTEGRATED POWER MODULE C7 - GRAY 26 WAY
CAV CIRCUIT FUNCTION
1 T750 14YL/GY STARTER MOTOR RELAY OUTPUT
2 W3 16BR/WT WIPER RELAY LOW SPEED OUTPUT
3 F983 20PK/YL FUSED IGNITION SWITCH OUTPUT (RUN-ACC)
4 A930 18RD FUSED B(+)
5- -
6 L43 18WT/DB LEFT LOW BEAM OUTPUT
7 L34 18WT/GY RIGHT HIGH BEAM OUTPUT
8- -
9 A109 16OR/RD (GAS) FUEL PUMP RELAY OUTPUT
10 - -
11 K51 20BR/WT (GAS) ASD RELAY CONTROL
13 - -
14 - -
15 L33 18WT/LG LEFT HIGH BEAM OUTPUT
16 - -
16 A72 18RD/OR ADJUSTABLE PEDAL RELAY OUTPUT
17 - -
17 C15 16DB/WT REAR WINDOW DEFOGGER RELAY OUTPUT
18 - -
19 K31 20BR FUEL PUMP RELAY CONTROL
20 - -
20 L89 18WT/YL (FOG LAMPS) FOG LAMP RELAY OUTPUT
21 T751 16YL FUSED IGNITION SWITCH OUTPUT (START)
22 L44 18WT/TN RIGHT LOW BEAM OUTPUT
23 T41 20YL/DB (EXCEPT NGC) TRS T41 SENSE
23 T752 20DG/OR (NGC) STARTER RELAY CONTROL
24 A944 20RD FUSED B(+)
26 - -
8W - 80 - 76 8W-80 CONNECTOR PIN-OUTSDR
Inspect the piston pin for nicks, gouges and exces-
sive wear. Measure the pin diameter (Fig. 89). The
minimum diameter is 39.990 mm (1.5744 inch), max-
imum 40.003 mm (1.5749 inch). If the diameter is out
of limits, replace the pin.
INSPECTIONÐCONNECTING ROD
Inspect the connecting rod for damage and wear.
The I-Beam section of the connecting rod cannot have
dents or other damage. Damage to this part can
cause stress risers which will progress to breakage.
Measure the connecting rod pin bore (Fig. 90). The
maximum diameter is 40.042 mm (1.5765 inch), min-
imum diameter is 40.019 mm (1.5756 inch). If out of
limits, replace the connecting rod.
INSTALLATION
(1) Lubricate the cylinder bores with clean engine
oil.
(2) Generously lubricate the rings and piston
skirts with clean engine oil.(3) Orientate the rings on the piston (Refer to 9 -
ENGINE/ENGINE BLOCK/PISTON RINGS - STAN-
DARD PROCEDURE).
(4) Compress the rings using a piston ring com-
pressor tool (Fig. 91). If using a strap-type ring com-
pressor, make sure the inside end of the strap does
not hook on a ring gap and break the ring.
(5) Bar the crankshaft so the rod journal for the
piston to be installed is at BDC (Bottom Dead Cen-
ter) - (Fig. 92).
(6) Make sure the front of the piston is oriented
properly according to the marking on the top of the
piston and the connecting rod is oriented properly.
(7) Position the piston and rod assembly into the
cylinder bore with the front of the piston oriented
properly according to the stamping in the top of the
piston. Use care when you install the piston and con-
necting rod so the cylinder bore is not damaged. The
long side of the connecting rod must be installed on
the intake side of the engine.
(8) Push the piston into the bore until the top of
the piston is approximately 50 mm (2 inch) below the
top of the block. Carefully pull the connecting rod
onto the crankshaft journal.
(9) Use clean engine oil to lubricate the threads
and under the heads of the connecting rod bolts.
Fig. 89 Piston Pin Diameter
1 - PISTON PIN
Fig. 90 Connecting Rod Pin Bore
1 - CONNECTING ROD
Fig. 91 Piston Ring Compressor Tool
1 - PISTON RING COMPRESSOR TOOL
Fig. 92 Piston/Rod Assembly at BDC
DRENGINE 5.9L DIESEL 9 - 283
PISTON & CONNECTING ROD (Continued)
BALL JOINT - DIAGNOSIS AND TESTING,
LOWER.........................2-19,2-34
BALL JOINT - DIAGNOSIS AND TESTING,
UPPER..........................2-27,2-36
BALL JOINT - INSTALLATION, LOWER . 2-20,2-35
BALL JOINT - INSTALLATION, UPPER.....2-36
BALL JOINT - REMOVAL, LOWER.....2-19,2-35
BALL JOINT - REMOVAL, UPPER.........2-36
BAND OPERATION - DIAGNOSIS AND
TESTING, AIR TESTING
TRANSMISSION CLUTCH.............21-144
BANDS - ADJUSTMENT...............21-195
BANDS - DESCRIPTION...............21-194
BANDS - OPERATION................21-194
BAR - DESCRIPTION, STABILIZER........2-24
BAR - DESCRIPTION, TORSION..........2-26
BAR - INSTALLATION, STABILIZER....2-25,2-40
BAR - INSTALLATION, TORSION..........2-27
BAR - INSTALLATION, TRACK...........19-38
BAR - OPERATION, STABILIZER..........2-25
BAR - OPERATION, TORSION............2-26
BAR - REMOVAL, STABILIZER.......2-25,2-39
BAR - REMOVAL, TORSION.............2-26
BAR - REMOVAL, TRACK..............19-38
BAR CROSS MEMBER BUSHING -
INSTALLATION, TORSION...............2-15
BAR CROSSMEMBER BUSHING -
REMOVAL, TORSION...................2-13
BASE BRAKE, SPECIFICATIONS...........5-10
BASE BRAKE SYSTEM - DIAGNOSIS AND
TESTING.............................5-2
BASE BRAKES, SPECIAL TOOLS...........5-5
BASECOAT/CLEARCOAT FINISH -
DESCRIPTION.......................23-73
BATTERIES - STANDARD PROCEDURE,
RKE TRANSMITTER...................8N-8
BATTERY - DESCRIPTION...............8F-7
BATTERY - DIAGNOSIS AND TESTING.....8F-7
BATTERY CABLES - DESCRIPTION.......8F-14
BATTERY CABLES - DIAGNOSIS AND
TESTING...........................8F-15
BATTERY CABLES - INSTALLATION.......8F-17
BATTERY CABLES - OPERATION.........8F-15
BATTERY CABLES - REMOVAL..........8F-16
BATTERY CHARGING - STANDARD
PROCEDURE.........................8F-8
BATTERY HOLDDOWN - DESCRIPTION....8F-14
BATTERY HOLDDOWN - INSTALLATION . . . 8F-14
BATTERY HOLDDOWN - OPERATION.....8F-14
BATTERY HOLDDOWN - REMOVAL.......8F-14
BATTERY SYSTEM - CLEANING...........8F-5
BATTERY SYSTEM - DESCRIPTION........8F-1
BATTERY SYSTEM - DIAGNOSIS AND
TESTING............................8F-2
BATTERY SYSTEM - INSPECTION.........8F-5
BATTERY SYSTEM - OPERATION.........8F-2
BATTERY SYSTEM - SPECIFICATIONS......8F-6
BATTERY SYSTEM SPECIAL TOOLS,
SPECIAL TOOLS......................8F-7
BATTERY TEMPERATURE SENSOR -
DESCRIPTION.......................8F-21
BATTERY TEMPERATURE SENSOR -
INSTALLATION.......................8F-21
BATTERY TEMPERATURE SENSOR -
OPERATION.........................8F-21
BATTERY TEMPERATURE SENSOR -
REMOVAL..........................8F-21
BATTERY TESTER - STANDARD
PROCEDURE, USING MICRO 420........8F-12
BATTERY TRAY - DESCRIPTION.........8F-17
BATTERY TRAY - INSTALLATION.........8F-18
BATTERY TRAY - OPERATION...........8F-17
BATTERY TRAY - REMOVAL............8F-17
BEAM INDICATOR - DESCRIPTION, HIGH . . 8J-28
BEAM INDICATOR - OPERATION, HIGH....8J-28
BEARING - ADJUSTMENTS, CENTER.......3-9
BEARING - FITTING - STANDARD
PROCEDURE, CRANKSHAFT MAIN . . 9-134,9-207
BEARING - INSTALLATION, CENTER........3-9
BEARING - INSTALLATION, CLUTCH
RELEASE............................6-10
BEARING - INSTALLATION, HUB
..........2-32
BEARING - INSTALLATION, OUTPUT
SHAFT FRONT
......................21-216
BEARING - INSTALLATION, OUTPUT
SHAFT REAR
.......................21-217
BEARING - INSTALLATION, PILOT
........6-12
BEARING - REMOVAL, CENTER
...........3-9BEARING - REMOVAL, CLUTCH RELEASE . . . 6-9
BEARING - REMOVAL, HUB.............2-31
BEARING - REMOVAL, OUTPUT SHAFT
FRONT............................21-216
BEARING - REMOVAL, OUTPUT SHAFT
REAR.............................21-216
BEARING - REMOVAL, PILOT............6-11
BEARING AND CRANKSHAFT JOURNAL
CLEARANCE - STANDARD
PROCEDURE, CONNECTING ROD........9-272
BEARING CLEARANCE - STANDARD
PROCEDURE, MAIN...................9-274
BEARING FITTING - STANDARD
PROCEDURE, CONNECTING ROD........9-129
BEARING FITTING, STANDARD
PROCEDURE - CONNECTING ROD........9-49
BEARING FITTING, STANDARD
PROCEDURE - MAIN...................9-44
BEARINGS - INSPECTION, CRANKSHAFT
MAIN.........................9-135,9-208
BEARINGS - INSTALLATION, AXLE . . 3-125,3-153,
3-44,3-95
BEARINGS - INSTALLATION, CAMSHAFT . . 9-271
BEARINGS - INSTALLATION,
DIFFERENTIAL CASE . . . 3-106,3-134,3-161,3-48,
3-75
BEARINGS - REMOVAL, AXLE . 3-125,3-152,3-43,
3-95
BEARINGS - REMOVAL, CAMSHAFT......9-268
BEARINGS - REMOVAL, DIFFERENTIAL
CASE............3-105,3-134,3-161,3-48,3-75
BELT - 3.7L / 4.7L - INSTALLATION,
DRIVE................................7-26
BELT - 3.7L / 4.7L - REMOVAL, DRIVE.....7-26
BELT - 5.9L DIESEL - INSTALLATION,
DRIVE..............................7-29
BELT - 5.9L DIESEL - REMOVAL, DRIVE....7-29
BELT / CHAIN COVER(S) -
INSTALLATION, TIMING...........9-171,9-81
BELT / CHAIN COVER(S) - REMOVAL,
TIMING........................9-170,9-81
BELT - DIAGNOSIS AND TESTING,
ACCESSORY DRIVE................7-24,7-27
BELT - INSTALLATION, FRONT CENTER
SEAT ..............................8O-31
BELT - REMOVAL, FRONT CENTER SEAT . . 8O-30
BELT & RETRACTOR - INSTALLATION,
FRONT CENTER SEAT.................8O-29
BELT & RETRACTOR - INSTALLATION,
REAR CENTER SEAT..................8O-45
BELT & RETRACTOR - INSTALLATION,
REAR OUTBOARD SEAT...............8O-47
BELT & RETRACTOR - REMOVAL, FRONT
CENTER SEAT.......................8O-29
BELT & RETRACTOR - REMOVAL, REAR
CENTER SEAT.......................8O-44
BELT & RETRACTOR - REMOVAL, REAR
OUTBOARD SEAT....................8O-46
BELT BUCKLE - INSTALLATION, FRONT
OUTBOARD SEAT....................8O-38
BELT BUCKLE - REMOVAL, FRONT
OUTBOARD SEAT....................8O-37
BELT MOLDING - INSTALLATION, FRONT
DOOR INNER........................23-93
BELT MOLDING - INSTALLATION, FRONT
DOOR OUTER.......................23-93
BELT MOLDING - INSTALLATION, REAR
DOOR INNER........................23-94
BELT MOLDING - INSTALLATION, REAR
DOOR OUTER.......................23-94
BELT MOLDING - REMOVAL, FRONT
DOOR INNER........................23-93
BELT MOLDING - REMOVAL, FRONT
DOOR OUTER.......................23-92
BELT MOLDING - REMOVAL, REAR
DOOR INNER........................23-94
BELT MOLDING - REMOVAL, REAR
DOOR OUTER.......................23-93
BELT SWITCH - DESCRIPTION, SEAT.....8O-51
BELT SWITCH - DIAGNOSIS AND
TESTING, SEAT
......................8O-51
BELT SWITCH - OPERATION, SEAT
.......8O-51
BELT TENSION REDUCER -
DESCRIPTION, SEAT
..................8O-53
BELT TENSION REDUCER - DIAGNOSIS
AND TESTING, SEAT
..................8O-54
BELT TENSION REDUCER - OPERATION,
SEAT
..............................8O-54BELT TENSIONER - 3.7L / 4.7L -
DESCRIPTION........................7-21
BELT TENSIONER - 3.7L / 4.7L -
INSTALLATION........................7-22
BELT TENSIONER - 3.7L / 4.7L -
OPERATION..........................7-21
BELT TENSIONER - 3.7L / 4.7L -
REMOVAL...........................7-21
BELT TENSIONER - 5.9L DIESEL -
DESCRIPTION........................7-23
BELT TENSIONER - 5.9L DIESEL -
INSTALLATION........................7-24
BELT TENSIONER - 5.9L DIESEL -
OPERATION..........................7-23
BELT TENSIONER - 5.9L DIESEL -
REMOVAL...........................7-23
BELT TENSIONER - DESCRIPTION, SEAT . . 8O-52
BELT TENSIONER - OPERATION, SEAT....8O-53
BELT TENSIONER-5.7L - DESCRIPTION....7-22
BELT TENSIONER-5.7L - INSTALLATION....7-23
BELT TENSIONER-5.7L - OPERATION......7-22
BELT TENSIONER-5.7L - REMOVAL.......7-22
BELT TURNING LOOP ADJUSTER -
INSTALLATION, SEAT.................8O-55
BELT TURNING LOOP ADJUSTER -
REMOVAL, SEAT.....................8O-55
BELT/CHAIN AND SPROCKETS -
INSPECTION, TIMING.............9-174,9-84
BELT/CHAIN AND SPROCKETS -
INSTALLATION, TIMING...........9-176,9-85
BELT/CHAIN AND SPROCKETS -
REMOVAL, TIMING.................9-172,9-83
BEZEL - INSTALLATION, CLUSTER.......23-49
BEZEL - INSTALLATION, INSTRUMENT
PANEL CENTER......................23-57
BEZEL - INSTALLATION, INSTRUMENT
PANEL DRIVER SIDE..................23-58
BEZEL - INSTALLATION, INSTRUMENT
PANEL HEADLAMP SWITCH............23-56
BEZEL - REMOVAL, CLUSTER...........23-49
BEZEL - REMOVAL, INSTRUMENT PANEL
CENTER............................23-57
BEZEL - REMOVAL, INSTRUMENT PANEL
DRIVER SIDE........................23-58
BEZEL - REMOVAL, INSTRUMENT PANEL
HEADLAMP SWITCH..................23-56
BIN - INSTALLATION, STORAGE.........23-61
BIN - INSTALLATION, UNDER SEAT
STORAGE...........................23-80
BIN - REMOVAL, STORAGE.............23-61
BIN - REMOVAL, UNDER SEAT STORAGE . . 23-80
BIN COVERING - INSTALLATION, UNDER
SEAT STORAGE......................23-80
BIN COVERING - REMOVAL, UNDER
SEAT STORAGE......................23-80
BIN LATCH - INSTALLATION, UNDER
SEAT STORAGE......................23-80
BIN LATCH - REMOVAL, UNDER SEAT
STORAGE...........................23-80
BIN LID - INSTALLATION, UNDER SEAT
STORAGE...........................23-80
BIN LID - REMOVAL, UNDER SEAT
STORAGE...........................23-80
BLADE - DESCRIPTION, WIPER.........8R-18
BLADE - INSTALLATION, WIPER.........8R-20
BLADE - OPERATION, WIPER...........8R-19
BLADE - REMOVAL, WIPER............8R-19
BLEEDING - STANDARD PROCEDURE......5-31
BLEEDING - STANDARD PROCEDURE,
ABS BRAKE..........................5-46
BLEEDING - STANDARD PROCEDURE,
MANUAL.............................5-5
BLEEDING - STANDARD PROCEDURE,
MASTER CYLINDER...................5-26
BLEEDING - STANDARD PROCEDURE,
PRESSURE...........................5-5
BLEND DOOR - INSTALLATION..........24-27
BLEND DOOR - REMOVAL.............24-27
BLEND DOOR ACTUATOR -
DESCRIPTION.......................24-17
BLEND DOOR ACTUATOR -
INSTALLATION.......................24-18
BLEND DOOR ACTUATOR - OPERATION
. . . 24-17
BLEND DOOR ACTUATOR - REMOVAL
....24-17
BLOCK - CLEANING, ENGINE
. . 9-128,9-205,9-39
BLOCK - DESCRIPTION, BLOWER
MOTOR RESISTOR
...................24-18
BLOCK - DESCRIPTION, ENGINE
.....9-128,9-38
DRINDEX 3
Description Group-Page Description Group-Page Description Group-Page
HEATED SEAT MODULE - INSTALLATION . . . 8E-7
HEATED SEAT MODULE - INSTALLATION . . 8G-15
HEATED SEAT MODULE - OPERATION.....8E-6
HEATED SEAT MODULE - OPERATION....8G-14
HEATED SEAT MODULE - REMOVAL.......8E-7
HEATED SEAT MODULE - REMOVAL.....8G-15
HEATED SEAT SENSOR - DESCRIPTION . . . 8G-11
HEATED SEAT SENSOR - DIAGNOSIS
AND TESTING.......................8G-11
HEATED SEAT SENSOR - OPERATION....8G-11
HEATED SEAT SENSOR - REMOVAL......8G-11
HEATED SEAT SWITCH - DESCRIPTION . . . 8G-11
HEATED SEAT SWITCH - DIAGNOSIS
AND TESTING.......................8G-12
HEATED SEAT SWITCH - INSTALLATION . . 8G-13
HEATED SEAT SWITCH - OPERATION.....8G-12
HEATED SEAT SWITCH - REMOVAL......8G-13
HEATED SEAT SYSTEM - DESCRIPTION....8G-7
HEATED SEAT SYSTEM - DIAGNOSIS
AND TESTING........................8G-8
HEATED SEAT SYSTEM - OPERATION.....8G-8
HEATER - 5.9L DIESEL - DESCRIPTION,
ENGINE BLOCK.......................7-37
HEATER - 5.9L DIESEL - INSTALLATION,
ENGINE BLOCK.......................7-38
HEATER - 5.9L DIESEL - OPERATION,
ENGINE BLOCK.......................7-38
HEATER - 5.9L DIESEL - REMOVAL,
ENGINE BLOCK.........................7-38
HEATER - DESCRIPTION, ENGINE BLOCK . . . 7-36
HEATER - DESCRIPTION, FUEL..........14-51
HEATER - DESCRIPTION, INTAKE AIR.....14-80
HEATER - DIAGNOSIS AND TESTING,
ENGINE BLOCK.......................7-36
HEATER - DIAGNOSIS AND TESTING,
FUEL..............................14-52
HEATER - INSTALLATION, ENGINE
BLOCK..............................7-37
HEATER - INSTALLATION, INTAKE AIR....14-80
HEATER - OPERATION, ENGINE BLOCK....7-36
HEATER - OPERATION, FUEL............14-51
HEATER - OPERATION, INTAKE AIR......14-80
HEATER - REMOVAL, ENGINE BLOCK......7-37
HEATER - REMOVAL, INTAKE AIR........14-80
HEATER AND AIR CONDITIONER -
DESCRIPTION........................24-1
HEATER AND AIR CONDITIONER -
OPERATION..........................24-1
HEATER CONTROL - DESCRIPTION, A/C . . . 24-14
HEATER CONTROL - INSTALLATION, A/C . . 24-15
HEATER CONTROL - REMOVAL, A/C......24-15
HEATER CORE - DESCRIPTION..........24-63
HEATER CORE - INSTALLATION.........24-63
HEATER CORE - OPERATION............24-63
HEATER CORE - REMOVAL.............24-63
HEATER INLET HOSE - INSTALLATION....24-64
HEATER INLET HOSE - REMOVAL........24-64
HEATER PERFORMANCE TEST -
DIAGNOSIS AND TESTING..............24-6
HEATER RELAY - DESCRIPTION, FUEL....14-52
HEATER RELAY - DESCRIPTION, INTAKE
AIR ...............................14-82
HEATER RELAY - INSTALLATION, FUEL . . . 14-53
HEATER RELAY - INSTALLATION, INTAKE
AIR ...............................14-82
HEATER RELAY - OPERATION, FUEL......14-52
HEATER RELAY - OPERATION, INTAKE
AIR ...............................14-82
HEATER RELAY - REMOVAL, FUEL.......14-52
HEATER RELAY - REMOVAL, INTAKE AIR . . 14-82
HEATER RETURN HOSE - INSTALLATION . . 24-65
HEATER RETURN HOSE - REMOVAL......24-64
HEIGHT ADJUSTMENT - 4WD (LD) -
STANDARD PROCEDURE.................2-3
HEIGHT MEASUREMENT - 4WD (LD) -
STANDARD PROCEDURE.................2-3
HEMI ENGINE - INSTALLATION, 3.7L/4.7L
AND 5.7L......................24-59,24-73
HEMI ENGINE - REMOVAL, 3.7L/4.7L
AND 5.7L......................24-57,24-71
HIGH BEAM INDICATOR - DESCRIPTION
. . 8J-28
HIGH BEAM INDICATOR - OPERATION
....8J-28
HIGH MOUNTED STOP LAMP -
INSTALLATION, CENTER
...............8L-11
HIGH MOUNTED STOP LAMP -
REMOVAL, CENTER
...................8L-11
HIGH MOUNTED STOP LAMP UNIT -
INSTALLATION, CENTER
...............8L-11HIGH MOUNTED STOP LAMP UNIT -
REMOVAL, CENTER...................8L-11
HIGH PRESSURE RELIEF VALVE -
DESCRIPTION.......................24-48
HIGH PRESSURE RELIEF VALVE -
OPERATION.........................24-48
HIGH SPEEDS - DESCRIPTION, TIRE
PRESSURE..........................22-7
HIGH/LOW RELAY - DESCRIPTION,
WIPER.............................8R-20
HIGH/LOW RELAY - DIAGNOSIS AND
TESTING, WIPER.....................8R-21
HIGH/LOW RELAY - INSTALLATION,
WIPER.............................8R-22
HIGH/LOW RELAY - OPERATION, WIPER . . 8R-20
HIGH/LOW RELAY - REMOVAL, WIPER . . . 8R-21
HIGH-PRESSURE FUEL LINE LEAKS -
DIAGNOSIS AND TESTING.............14-58
HINGE - INSTALLATION.....23-16,23-22,23-31,
23-46
HINGE - INSTALLATION, CENTER SEAT
BACK..............................23-79
HINGE - REMOVAL....23-16,23-22,23-31,23-46
HINGE - REMOVAL, CENTER SEAT BACK . . 23-78
HINGE COVER - INSTALLATION, CENTER
SEAT BACK INERTIA..................23-77
HINGE COVER - REMOVAL, CENTER
SEAT BACK INERTIA..................23-77
HITCH - INSTALLATION, TRAILER........13-25
HITCH - REMOVAL, TRAILER...........13-25
HOAT COOLANT - DESCRIPTION..........7-32
HOISTING - STANDARD PROCEDURE......0-20
HOLDDOWN - DESCRIPTION, BATTERY . . . 8F-14
HOLDDOWN - INSTALLATION, BATTERY . . . 8F-14
HOLDDOWN - OPERATION, BATTERY.....8F-14
HOLDDOWN - REMOVAL, BATTERY......8F-14
HOLDER - INSTALLATION, CUP.........23-51
HOLDER - REMOVAL, CUP.............23-51
HOLDING CLUTCHES - DESCRIPTION....21-371
HOLDING CLUTCHES - OPERATION.....21-372
HOLE PLUG - INSTALLATION, CAMSHAFT
CORE..............................9-206
HOLE PLUG - REMOVAL, CAMSHAFT
CORE..............................9-205
HOLE REPAIR - DESCRIPTION,
THREADED........................Intro.-8
HONING - STANDARD PROCEDURE,
CYLINDER BORE.................9-128,9-38
HOOD - INSTALLATION................23-47
HOOD - REMOVAL....................23-46
HOOK - INSTALLATION, COAT...........23-66
HOOK - REMOVAL, COAT..............23-66
HOOK ASSEMBLY - INSTALLATION,
FRONT TOW........................13-23
HOOK ASSEMBLY - REMOVAL, FRONT
TOW ..............................13-23
HORN - DIAGNOSIS AND TESTING.......8H-1
HORN - INSTALLATION.................8H-2
HORN - REMOVAL....................8H-2
HORN SWITCH - DESCRIPTION..........8H-2
HORN SWITCH - DIAGNOSIS AND
TESTING............................8H-2
HORN SYSTEM - DESCRIPTION..........8H-1
HORN SYSTEM - DIAGNOSIS AND
TESTING............................8H-1
HORN SYSTEM - OPERATION............8H-1
HOSE - GEAR TO COOLER -
INSTALLATION, RETURN..........19-44,19-45
HOSE - GEAR TO COOLER - REMOVAL,
RETURN......................19-44,19-45
HOSE - INSTALLATION, FRONT BRAKE.....5-13
HOSE - INSTALLATION, HEATER INLET....24-64
HOSE - INSTALLATION, HEATER RETURN . 24-65
HOSE - INSTALLATION, PRESSURE . 19-44,19-45
HOSE - INSTALLATION, REAR BRAKE......5-12
HOSE - REMOVAL, FRONT..............5-12
HOSE - REMOVAL, HEATER INLET.......24-64
HOSE - REMOVAL, HEATER RETURN.....24-64
HOSE - REMOVAL, PRESSURE.....19-44,19-45
HOSE - REMOVAL, REAR BRAKE
.........5-11
HOSE - RESERVOIR TO COOLER -
INSTALLATION, RETURN
..........19-44,19-45
HOSE - RESERVOIR TO COOLER -
REMOVAL, RETURN
.............19-44,19-45
HOSE ASSEMBLY - INSTALLATION, REAR
TUBE
...............................5-13
HOSE ASSEMBLY - REMOVAL, REAR
TUBE
...............................5-12HOSE CLAMPS - DESCRIPTION...........7-3
HOSE CLAMPS - OPERATION.............7-5
HOSES/TUBES - DESCRIPTION, WASHER . 8R-11
HOSES/TUBES - OPERATION, WASHER . . . 8R-11
HOUSING - ASSEMBLY, HVAC...........24-35
HOUSING - DIAGNOSIS AND TESTING,
CLUTCH..............................6-7
HOUSING - DISASSEMBLY, HVAC........24-35
HOUSING - INSTALLATION, CLUTCH.......6-9
HOUSING - INSTALLATION, GEAR........9-300
HOUSING - INSTALLATION, HVAC........24-36
HOUSING - INSTALLATION, ROCKER.....9-255
HOUSING - REMOVAL, CLUTCH...........6-9
HOUSING - REMOVAL, GEAR...........9-299
HOUSING - REMOVAL, HVAC...........24-34
HOUSING - REMOVAL, ROCKER.........9-255
HOUSING BUSHING AND SEAL -
INSTALLATION, EXTENSION...........21-440
HOUSING BUSHING AND SEAL -
REMOVAL, EXTENSION...............21-440
HOUSING COVER - INSTALLATION, GEAR . 9-301
HOUSING COVER - REMOVAL, GEAR.....9-301
HOUSING FLUID LEAK - DIAGNOSIS AND
TESTING, CONVERTER.........21-144,21-318
HOUSING SEAL - INSTALLATION,
ADAPTER...............21-128,21-364,21-85
HOUSING SEAL - INSTALLATION,
EXTENSION . 21-128,21-201,21-507,21-536,21-85
HOUSING SEAL - REMOVAL, ADAPTER . . 21-128,
21-364,21-85
HOUSING SEAL - REMOVAL,
EXTENSION . 21-128,21-201,21-507,21-536,21-85
HOUSING SEAL AND DUST BOOT -
INSTALLATION, EXTENSION.....21-476,21-571
HOUSING SEAL AND DUST BOOT -
REMOVAL, EXTENSION.........21-476,21-571
HOW TO USE WIRING DIAGRAMS -
DESCRIPTION.....................8W-01-1
H-SECTION REPLACEMENT - STANDARD
PROCEDURE, REAR FRAME............13-13
HUB / BEARING - INSTALLATION.........2-32
HUB / BEARING - REMOVAL.............2-31
HVAC HOUSING - ASSEMBLY...........24-35
HVAC HOUSING - DISASSEMBLY........24-35
HVAC HOUSING - INSTALLATION........24-36
HVAC HOUSING - REMOVAL............24-34
HYDRAULIC BOOSTER - DIAGNOSIS
AND TESTING........................5-30
HYDRAULIC LASH ADJUSTER -
DIAGNOSIS AND TESTING.........9-125,9-32
HYDRAULIC PRESSURE TEST -
DIAGNOSIS AND TESTING......21-141,21-316
HYDRAULIC SCHEMATICS, SCHEMATICS
AND DIAGRAMS..............21-176,21-337
HYDRAULIC TAPPETS - DIAGNOSIS AND
TESTING...........................9-210
HYDRAULIC TAPPETS - INSTALLATION . . . 9-211
HYDRAULIC TAPPETS - REMOVAL.......9-211
HYDROBOOST - INSTALLATION..........5-27
HYDROBOOST - INSTALLATION, ALL
EXCEPT.............................5-27
HYDROBOOST - REMOVAL..............5-26
HYDROBOOST - REMOVAL, ALL EXCEPT . . . 5-26
HYDRO-BOOST BRAKE BOOSTER -
INSTALLATION........................5-32
HYDRO-BOOST BRAKE BOOSTER -
REMOVAL
...........................5-31
HYDROFORM FENDER RAIL REPAIR -
STANDARD PROCEDURE
...............13-11
HYDROSTATIC LOCK - STANDARD
PROCEDURE
...................9-190,9-240
IDENTIFICATION - DESCRIPTION,
FASTENER
.........................Intro.-5
IDENTIFICATION AND INFORMATION -
DESCRIPTION, SECTION
.............8W-01-6
IDENTIFICATION NUMBER -
DESCRIPTION, VEHICLE
..............Intro.-1
IDLE AIR CONTROL MOTOR -
DESCRIPTION
.......................14-28
IDLE AIR CONTROL MOTOR -
INSTALLATION
.......................14-29
IDLE AIR CONTROL MOTOR -
OPERATION
.........................14-28
IDLE AIR CONTROL MOTOR - REMOVAL
. . 14-29
IDLER SHAFT - INSTALLATION
......9-179,9-81
IDLER SHAFT - REMOVAL
..........9-179,9-81
IGNITION - SPECIFICATIONS, TORQUE
.....8I-3
16 INDEXDR
Description Group-Page Description Group-Page Description Group-Page