1998 DODGE RAM 1500 Windshield pump

(3) Install heat shield and torque nuts to 15 Nm
(11 ft. lbs.).
(4) Install cab heater tube.
(5) Install exhaust manifold bolt retention straps.
(6) Install the cab heater return hose to the man-
ifold bolt stud. Tighten the nut to 24 N´m (18 ft. lbs.)
torque.
(7) Install the turbocharger and a new gasket.
Apply anti-seize to the studs and then tighten the
turbocharger mounting nuts to 43 N´m (32 ft. lbs.)
torque.
(8)Pre-lube the turbocharger.Pour 50 to 60 cc
(2 to 3 oz.) clean engine oil in the oil supply line fit-
ting on the turbo. Rotate the turbocharger impeller
by hand to distrubute the oil thoroughly.
(9) Install and tighten the oil supply line fitting
nut to 24 N´m (18 ft. lbs.) torque.
(10) Position the charge air cooler inlet pipe to the
turbocharger. With the clamp in position, tighten the
clamp nut to 11 N´m (100 in. lbs.) torque.
(11) Position the air inlet hose to the turbocharger.
Tighten the clamp to 11 N´m (100 in. lbs.) torque.
(12) Raise vehicle on hoist.
(13) Install the oil drain tube and a new gasket to
the turbocharger. Tighten the drain tube bolts to 24
N´m (18 ft. lbs.) torque.
(14) Connect the exhaust pipe to the turbocharger
and tighten the bolts to 11 N´m (100 ft. lbs.) torque.
(15) Lower the vehicle.
(16) Connect the battery negative cables.
(17) Start the engine to check for leaks.
VALVE TIMING
STANDARD PROCEDURE - TIMING
VERIFICATION
(1) Remove the cylinder head cover(Refer to 9 -
ENGINE/CYLINDER HEAD/CYLINDER HEAD
COVER(S) - REMOVAL).
(2) Remove fuel injector from cylinder number
1(Refer to 14 - FUEL SYSTEM/FUEL INJECTION/
FUEL INJECTOR - REMOVAL).
(3) Using Special Tool 7471B rotate the engine
until the TDC mark on the damper is at 12 o'clock.
(4) Using a 8 in.x 1/4 in. dowel rod inserted into
cylinder number 1, rock the crankshaft back and
forth to verify piston number 1 is at TDC.
(5) With cylinder number still at TDC, inspect the
keyway on the crankshaft gear for proper alignment
(12 o'clock position).
(6) If the keyway is not at 12 o'clock position
replace the crankshaft gear assembly.
(7) If the keyway is at 12 o'clock position, remove
front gear cover and verify timing mark alignmentbetween the camshaft gear and crankshaft gear, if
not aligned inspect keyway on camshaft gear.
(8) Inspect keyway on camshaft gear for proper
alignment with the key in the camshaft, if alignment
is off replace the camshaft/gear assembly.
(9) If timing marks alignment is off and no dam-
age is found at either the crankshaft or camshaft
gear keyways, realign timing marks as necessary.
GEAR HOUSING
REMOVAL
(1) Disconnect the battery negative cables.
(2) Raise vehicle on hoist.
(3) Partially drain engine coolant into container
suitable for re-use (Refer to 7 - COOLING - STAN-
DARD PROCEDURE).
(4) Lower vehicle.
(5) Remove radiator upper hose.
(6) Disconnect coolant recovery bottle hose from
radiator filler neck and lift bottle off of fan shroud.
(7) Disconnect windshield washer pump supply
hose and electrical connections and lift washer bottle
off of fan shroud.
(8) Remove lower fan shroud fasteners. Disconnect
fan drive wire harness.
(9) Remove the upper fan shroud-to-radiator
mounting bolts.
(10) Remove viscous fan/drive assembly (Refer to 7
- COOLING/ENGINE/RADIATOR FAN - REMOVAL).
(11) Remove the accessory drive belt (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
REMOVAL).
(12) Remove the cooling fan support/hub from the
front of the engine.
(13) Raise the vehicle on hoist.
(14) Remove the crankshaft damper (Refer to 9 -
ENGINE/ENGINE BLOCK/VIBRATION DAMPER -
REMOVAL) and speed indicator ring.
(15) Lower the vehicle.
(16) Remove the power steering pump.
(17) Remove the accessory drive belt tensioner.
(18) Remove the gear cover-to-housing bolts and
gently pry the cover away from the housing, taking
care not to mar the gasket surfaces.
(19) Remove the fuel injection pump (Refer to 14 -
FUEL SYSTEM/FUEL DELIVERY/FUEL INJEC-
TION PUMP - REMOVAL).
(20) Disconnect the camshaft position sensor con-
nector.
(21) Disconnect and remove engine speed sensor.
(22) Remove the camshaft (Refer to 9 - ENGINE/
ENGINE BLOCK/CAMSHAFT & BEARINGS (IN
BLOCK) - REMOVAL).
(23) Remove the six front oil pan fasteners.
DRENGINE 5.9L DIESEL 9 - 299
EXHAUST MANIFOLD (Continued)

(23) Install the windshield washer reservoir to the
fan shroud and connect the washer pump supply
hose and electrical connection.
(24) Install the coolant recovery bottle to the fan
shroud and connect the hose to the radiator filler
neck.
(25) Install the radiator upper hose and clamps.
(26) Add engine oil.
(27) Add coolant (Refer to 7 - COOLING - STAN-
DARD PROCEDURE).
(28) Connect the battery cables.
(29) Start engine and inspect for leaks.
GEAR HOUSING COVER
REMOVAL
(1) Disconnect both battery negative cables.
(2) Raise vehicle on hoist.
(3) Partially drain engine coolant into container
suitable for re-use (Refer to 7 - COOLING - STAN-
DARD PROCEDURE).
(4) Lower vehicle.
(5) Remove radiator upper hose.
(6) Disconnect coolant recovery bottle hose from
radiator filler neck and lift bottle off of fan shroud.
(7) Disconnect windshield washer pump supply
hose and electrical connections and lift washer bottle
off of fan shroud.
(8) Remove viscous fan/drive assembly (Refer to 7 -
COOLING/ENGINE/RADIATOR FAN - REMOVAL).
(9) Remove the accessory drive belt (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
REMOVAL).
(10) Remove the cooling fan support/hub from the
front of the engine.
(11) Raise the vehicle on hoist.
(12) Remove power steering pump.
(13) Remove accessory drive belt tensioner.
(14) Remove the crankshaft damper and speed
indicator ring (Refer to 9 - ENGINE/ENGINE
BLOCK/VIBRATION DAMPER - REMOVAL).
(15) Lower the vehicle.
(16) Remove the gear cover-to-housing bolts and
gently pry the cover away from the housing, taking
care not to mar the gasket surfaces.
INSTALLATION
(1) Install a new front crankshaft oil seal.
(2) Obtain a seal pilot/installation tool from a
crankshaft front seal service kit and install the pilot
into the seal.
(3) Apply a bead of MopartSilicone Rubber Adhe-
sive Sealant or equivalent to the gear housing cover.
Be sure to surround all through holes.(4) Using the seal pilot to align the cover (Fig.
123), install the cover to the housing and install the
bolts. Tighten the bolts to 24 N´m (18 ft. lbs.) torque.
(5) Remove the seal pilot. Install front seal dust
shield.
(6) Raise the vehicle.
(7) Install the speed indicator ring and the crank-
shaft damper (Refer to 9 - ENGINE/ENGINE
BLOCK/VIBRATION DAMPER - INSTALLATION).
(8) Lower vehicle.
(9) Install the fan support/hub assy, and tighten
bolts to 32 N´m (24 ft. lbs.) torque.
(10) Install power steering pump.
(11) Install accessory drive belt tensioner. Torque
bolt to 43 N´m (32 ft. lbs.) torque.
(12) Install the accessory drive belt (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
INSTALLATION).
(13) Install the cooling fan and shroud together
(Refer to 7 - COOLING/ENGINE/RADIATOR FAN -
INSTALLATION).
(14) Install the windshield washer reservoir to the
fan shroud and connect the washer pump supply
hose and electrical connection.
(15) Install the coolant recovery bottle to the fan
shroud and connect the hose to the radiator filler
neck.
(16) Install the radiator upper hose and clamps.
(17) Add coolant (Refer to 7 - COOLING - STAN-
DARD PROCEDURE).
(18) Connect the battery cables.
(19) Start engine and inspect for leaks.
Fig. 123 Installing Cover with Seal Pilot
1 - SEAL PILOT
DRENGINE 5.9L DIESEL 9 - 301
GEAR HOUSING (Continued)

HEATING & AIR CONDITIONING
TABLE OF CONTENTS
page page
HEATING & AIR CONDITIONING
DESCRIPTION
DESCRIPTION - ENGINE COOLING
SYSTEM REQUIREMENTS...............1
DESCRIPTION - HEATER AND AIR
CONDITIONER........................1
OPERATION - HEATER AND AIR
CONDITIONER........................1
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - A/C
PERFORMANCE.......................3DIAGNOSIS AND TESTING - HEATER
PERFORMANCE TEST..................6
SPECIFICATIONS - A/C SYSTEM............7
CONTROLS.............................9
DISTRIBUTION..........................26
PLUMBING.............................41
HEATING & AIR
CONDITIONING
DESCRIPTION
DESCRIPTION - ENGINE COOLING SYSTEM
REQUIREMENTS
To maintain the performance level of the heating,
ventilation and air conditioning (HVAC) system, the
engine cooling system must be properly maintained.
The use of a bug screen is not recommended. Any
obstructions in front of the radiator or A/C condenser
will reduce the performance of the A/C and engine
cooling systems.
The engine cooling system includes the radiator,
thermostat, radiator hoses and the engine coolant
pump. Refer to Cooling for more information before
opening or attempting any service to the engine cool-
ing system.
DESCRIPTION - HEATER AND AIR
CONDITIONER
A manually controlled single zone type heating-air
conditioning system or a manually controlled dual
zone type heating-air conditioning system is available
on this model.
All vehicles are equipped with a common heater,
ventilation and air conditioning (HVAC) housing (Fig.
1). The system combines air conditioning, heating,
and ventilating capabilities in a single unit housing
mounted within the passenger compartment under
the instrument panel. The HVAC housing includes:
²Blower motor
²Blower motor resistor block²Heater core
²Evaporator coil
²Blend door and actuator
²Defrost door and actuator
²Mode door and actuator
²Recirculation door and actuator
Based upon the system and mode selected, condi-
tioned air can exit the HVAC housing through one or
a combination of the three main housing outlets:
defrost, panel or floor. The defrost outlet is located on
the top of the housing, the panel outlet is located on
the face of the housing and the floor outlet is located
on the bottom of the housing. Once the conditioned
air exits the unit housing, it is further directed
through molded plastic ducts to the various outlets in
the vehicle interior. These outlets and their locations
are as follows:
²Defroster Outlet- A single large defroster out-
let is located in the center of the instrument panel
top cover, near the base of the windshield.
²Side Window Demister Outlets- There are
two side window demister outlets, one is located at
each outboard end of the instrument panel top cover,
near the belt line at the A-pillars.
²Panel Outlets- There are four panel outlets in
the instrument panel, one located near each outboard
end of the instrument panel facing the rear of the
vehicle and two located near the top of the instru-
ment panel center bezel.
²Front Floor Outlets- There are two front floor
outlets, one located above each side of the floor panel
center tunnel near the dash panel.
OPERATION - HEATER AND AIR CONDITIONER
The heating and air conditioning systems pulls
outside (ambient) air through the cowl opening at the
base of the windshield, then into the plenum cham-
DRHEATING & AIR CONDITIONING 24 - 1

RKE TRANSMITTER CUSTOMER
PREFERENCES - STANDARD
PROCEDURE.........................8N-8
RKE TRANSMITTER PROGRAMING -
STANDARD PROCEDURE...............8N-9
ROCKER ARM / ADJUSTER ASSEMBLY -
DESCRIPTION.......................9-125
ROCKER ARM / ADJUSTER ASSEMBLY -
INSTALLATION.......................9-126
ROCKER ARM / ADJUSTER ASSEMBLY -
REMOVAL..........................9-126
ROCKER ARM / ADJUSTER ASSY -
CLEANING..........................9-262
ROCKER ARM / ADJUSTER ASSY -
DESCRIPTION.......................9-261
ROCKER ARM / ADJUSTER ASSY -
INSPECTION........................9-262
ROCKER ARM / ADJUSTER ASSY -
INSTALLATION..................9-203,9-263
ROCKER ARM / ADJUSTER ASSY -
REMOVAL.....................9-203,9-261
ROCKER ARM - DESCRIPTION.......9-31,9-37
ROCKER ARM - INSTALLATION..........9-31
ROCKER ARM - REMOVAL..........9-31,9-37
ROCKER HOUSING - INSTALLATION......9-255
ROCKER HOUSING - REMOVAL.........9-255
ROD - INSPECTION, CONNECTING.......9-283
ROD - INSPECTION, PISTON &
CONNECTING...................9-140,9-213
ROD - INSTALLATION, PISTON &
CONNECTING...................9-140,9-213
ROD - REMOVAL, PISTON &
CONNECTING..............9-139,9-212,9-281
ROD BEARING AND CRANKSHAFT
JOURNAL CLEARANCE - STANDARD
PROCEDURE, CONNECTING............9-272
ROD BEARING FITTING - STANDARD
PROCEDURE, CONNECTING............9-129
ROD BEARING FITTING, STANDARD
PROCEDURE - CONNECTING.............9-49
ROD END - DIAGNOSIS AND TESTING,
OUTER TIE..........................19-32
ROD END - INSTALLATION, OUTER TIE . . . 19-33
ROD END - INSTALLATION, TIE.........19-37
ROD END - REMOVAL, OUTER TIE.......19-32
ROD END - REMOVAL, TIE.............19-37
ROTATION - STANDARD PROCEDURE,
TIRE................................22-3
ROTOR, DIAGNOSIS AND TESTING -
DISC BRAKE.........................5-32
ROUTING, 5.7L V-8 ENGINE - FIRING
ORDER / CABLE.......................8I-4
RUN CHANNEL - INSTALLATION, GLASS . . 23-22,
23-31
RUN CHANNEL - REMOVAL, GLASS . 23-21,23-30
RUN WEATHERSTRIP - INSTALLATION,
FRONT DOOR GLASS.................23-92
RUN WEATHERSTRIP - INSTALLATION,
REAR DOOR GLASS..................23-93
RUN WEATHERSTRIP - REMOVAL,
FRONT DOOR GLASS.................23-92
RUN WEATHERSTRIP - REMOVAL, REAR
DOOR GLASS.......................23-93
RUNOUT - DIAGNOSIS AND TESTING,
TIRE AND WHEEL.....................22-1
RWAL VALVE - DESCRIPTION
............5-50
RWAL VALVE - INSTALLATION
...........5-51
RWAL VALVE - OPERATION
.............5-50
RWAL VALVE - REMOVAL
...............5-51
SAFETY PRECAUTIONS AND WARNINGS,
WARNING
...........................23-1
SAFETY PRECAUTIONS AND WARNINGS,
WARNING
...........................13-4
SAFETY PRECAUTIONS, STANDARD
PROCEDURE
.........................8L-7
SAFETY PRECAUTIONS, WARNING -
WINDSHIELD
........................23-88
SANDING/BUFFING & POLISHING -
DESCRIPTION, FINESSE
...............23-74
SCHEDULES, 24-VALVE CUMMINS
TURBO DIESEL - MAINTENANCE
.........0-12
SCHEMATICS AND DIAGRAMS -
HYDRAULIC SCHEMATICS
.......21-176,21-337
SCHEMATICS, SCHEMATICS AND
DIAGRAMS - HYDRAULIC
.......21-176,21-337
SEAL - DIAGNOSIS AND TESTING,
RADIATOR CAP-TO-FILLER NECK
.........7-58SEAL - FRONT - INSTALLATION,
CRANKSHAFT OIL......9-136,9-208,9-275,9-46
SEAL - FRONT - REMOVAL,
CRANKSHAFT OIL......9-135,9-208,9-275,9-46
SEAL - INSTALLATION, ADAPTER
HOUSING...............21-128,21-364,21-85
SEAL - INSTALLATION, DOOR OPENING . . . 23-92
SEAL - INSTALLATION, EXTENSION
HOUSING . . . 21-128,21-201,21-507,21-536,21-85
SEAL - INSTALLATION, EXTENSION
HOUSING BUSHING..................21-440
SEAL - INSTALLATION, FRONT OUTPUT
SHAFT....21-442,21-477,21-508,21-538,21-572
SEAL - INSTALLATION, OIL PUMP
FRONT............................21-391
SEAL - INSTALLATION, PINION....3-126,3-154,
3-45,3-71,3-96
SEAL - INSTALLATION, STEERING GEAR
INPUT SHAFT.......................19-29
SEAL - REAR - INSTALLATION,
CRANKSHAFT OIL......9-138,9-209,9-276,9-47
SEAL - REAR - REMOVAL, CRANKSHAFT
OIL .................9-137,9-209,9-276,9-47
SEAL - REMOVAL, ADAPTER HOUSING . . 21-128,
21-364,21-85
SEAL - REMOVAL, DOOR OPENING......23-92
SEAL - REMOVAL, EXTENSION
HOUSING . . . 21-128,21-201,21-507,21-536,21-85
SEAL - REMOVAL, EXTENSION HOUSING
BUSHING..........................21-440
SEAL - REMOVAL, FRONT OUTPUT
SHAFT....21-441,21-477,21-507,21-537,21-572
SEAL - REMOVAL, OIL PUMP FRONT.....21-391
SEAL - REMOVAL, PINION....3-126,3-153,3-44,
3-70,3-95
SEAL - REMOVAL, STEERING GEAR
INPUT SHAFT.......................19-27
SEAL AND DUST BOOT - INSTALLATION,
EXTENSION HOUSING..........21-476,21-571
SEAL AND DUST BOOT - REMOVAL,
EXTENSION HOUSING..........21-476,21-571
SEAL AREA LEAKS - DIAGNOSIS AND
TESTING, REAR.............9-137,9-209,9-65
SEAL RETAINER - INSTALLATION,
CRANKSHAFT REAR OIL..........9-210,9-277
SEAL RETAINER - REMOVAL,
CRANKSHAFT REAR OIL..........9-209,9-277
SEALER LOCATIONS - SPECIFICATIONS . . 23-102
SEALERS - STANDARD PROCEDURE,
FORM-IN-PLACE GASKETS......9-239,9-9,9-94
SEALS - DESCRIPTION, VALVE GUIDE . 9-32,9-38
SEALS - DESCRIPTION, VALVE STEM....9-127,
9-203
SEALS - INSTALLATION, AXLE SHAFT . 3-43,3-70,
3-94
SEALS - REMOVAL, AXLE SHAFT . 3-43,3-69,3-94
SEALS - REMOVAL, VALVE SPRINGS.....9-260
SEAT - FRONT - INSTALLATION.........23-81
SEAT - FRONT - REMOVAL.............23-81
SEAT - INSTALLATION, CENTER.........23-76
SEAT - REAR - INSTALLATION..........23-83
SEAT - REAR - REMOVAL..............23-83
SEAT - REMOVAL, CENTER.............23-75
SEAT BACK - INSTALLATION, CENTER
ARMREST..........................23-77
SEAT BACK - REAR - INSTALLATION
.....23-83
SEAT BACK - REAR - REMOVAL
.........23-83
SEAT BACK - REMOVAL, CENTER
ARMREST
..........................23-76
SEAT BACK CUSHION / COVER - FRONT
- INSTALLATION
.....................23-82
SEAT BACK CUSHION / COVER - FRONT
- REMOVAL
.........................23-82
SEAT BACK CUSHION / COVER - REAR -
INSTALLATION
.......................23-84
SEAT BACK CUSHION / COVER - REAR -
REMOVAL
..........................23-84
SEAT BACK HINGE - INSTALLATION,
CENTER
............................23-79
SEAT BACK HINGE - REMOVAL, CENTER
. . 23-78
SEAT BACK INERTIA HINGE COVER -
INSTALLATION, CENTER
...............23-77
SEAT BACK INERTIA HINGE COVER -
REMOVAL, CENTER
...................23-77
SEAT BACK LID - INSTALLATION,
CENTER
............................23-79
SEAT BACK LID - REMOVAL, CENTER
....23-79SEAT BACK REAR - FOOTMANS LOOP
BRACKETS - INSTALLATION............23-85
SEAT BACK REAR - FOOTMANS LOOP
BRACKETS - REMOVAL................23-85
SEAT BELT - INSTALLATION, FRONT
CENTER............................8O-31
SEAT BELT - REMOVAL, FRONT CENTER . . 8O-30
SEAT BELT & RETRACTOR -
INSTALLATION, FRONT CENTER.........8O-29
SEAT BELT & RETRACTOR -
INSTALLATION, REAR CENTER..........8O-45
SEAT BELT & RETRACTOR -
INSTALLATION, REAR OUTBOARD.......8O-47
SEAT BELT & RETRACTOR - REMOVAL,
FRONT CENTER......................8O-29
SEAT BELT & RETRACTOR - REMOVAL,
REAR CENTER.......................8O-44
SEAT BELT & RETRACTOR - REMOVAL,
REAR OUTBOARD....................8O-46
SEAT BELT BUCKLE - INSTALLATION,
FRONT OUTBOARD...................8O-38
SEAT BELT BUCKLE - REMOVAL, FRONT
OUTBOARD.........................8O-37
SEAT BELT SWITCH - DESCRIPTION.....8O-51
SEAT BELT SWITCH - DIAGNOSIS AND
TESTING...........................8O-51
SEAT BELT SWITCH - OPERATION.......8O-51
SEAT BELT TENSION REDUCER -
DESCRIPTION.......................8O-53
SEAT BELT TENSION REDUCER -
DIAGNOSIS AND TESTING.............8O-54
SEAT BELT TENSION REDUCER -
OPERATION..........................8O-54
SEAT BELT TENSIONER - DESCRIPTION . . . 8O-52
SEAT BELT TENSIONER - OPERATION....8O-53
SEAT BELT TURNING LOOP ADJUSTER -
INSTALLATION......................8O-55
SEAT BELT TURNING LOOP ADJUSTER -
REMOVAL..........................8O-55
SEAT CUSHION / COVER - FRONT -
INSTALLATION.......................23-83
SEAT CUSHION / COVER - FRONT -
REMOVAL..........................23-83
SEAT CUSHION / COVER - REAR -
INSTALLATION.......................23-84
SEAT CUSHION / COVER - REAR -
REMOVAL..........................23-84
SEAT CUSHION - INSTALLATION,
CENTER............................23-79
SEAT CUSHION - REMOVAL, CENTER.....23-79
SEAT CUSHION COVER - INSTALLATION,
CENTER............................23-79
SEAT CUSHION COVER - REMOVAL,
CENTER............................23-79
SEAT CUSHION FRAME - REAR -
INSTALLATION.......................23-85
SEAT CUSHION FRAME - REAR -
REMOVAL..........................23-85
SEAT ELEMENT - DESCRIPTION, HEATED . . 8G-9
SEAT ELEMENT - DIAGNOSIS AND
TESTING, HEATED....................8G-10
SEAT ELEMENT - INSTALLATION,
HEATED............................8G-10
SEAT ELEMENT - OPERATION, HEATED . . . 8G-10
SEAT ELEMENT - REMOVAL, HEATED....8G-10
SEAT MODULE - DESCRIPTION, HEATED . . . 8E-6
SEAT MODULE - DESCRIPTION, HEATED . . 8G-13
SEAT MODULE - DIAGNOSIS AND
TESTING, HEATED.....................8E-6
SEAT MODULE - DIAGNOSIS AND
TESTING, HEATED....................8G-14
SEAT MODULE - INSTALLATION, HEATED
. . . 8E-7
SEAT MODULE - INSTALLATION, HEATED
. 8G-15
SEAT MODULE - OPERATION, HEATED
.....8E-6
SEAT MODULE - OPERATION, HEATED
....8G-14
SEAT MODULE - REMOVAL, HEATED
......8E-7
SEAT MODULE - REMOVAL, HEATED
.....8G-15
SEAT SENSOR - DESCRIPTION, HEATED
. . 8G-11
SEAT SENSOR - DIAGNOSIS AND
TESTING, HEATED
....................8G-11
SEAT SENSOR - OPERATION, HEATED
....8G-11
SEAT SENSOR - REMOVAL, HEATED
.....8G-11
SEAT STORAGE BIN - INSTALLATION,
UNDER
............................23-80
SEAT STORAGE BIN - REMOVAL, UNDER
. . 23-80
SEAT STORAGE BIN COVERING -
INSTALLATION, UNDER
................23-80
28 INDEXDR
Description Group-Page Description Group-Page Description Group-Page

VALVE - DESCRIPTION, PCV............25-17
VALVE - DESCRIPTION, RWAL...........5-50
VALVE - DESCRIPTION, SOLENOID
SWITCH...........................21-398
VALVE - DESCRIPTION, TORQUE
CONVERTER DRAINBACK.............21-261
VALVE - INSPECTION, OIL PRESSURE
RELIEF.............................9-294
VALVE - INSTALLATION, CHECK..........8R-8
VALVE - INSTALLATION, FUEL
PRESSURE LIMITING.................14-61
VALVE - INSTALLATION, OIL PRESSURE
RELIEF.............................9-294
VALVE - INSTALLATION, PCV...........25-21
VALVE - INSTALLATION, RWAL...........5-51
VALVE - OPERATION, CASCADE
OVERFLOW.........................14-66
VALVE - OPERATION, CHECK............8R-8
VALVE - OPERATION, FUEL PRESSURE
LIMITING...........................14-61
VALVE - OPERATION, HIGH PRESSURE
RELIEF.............................24-48
VALVE - OPERATION, PCV..............25-19
VALVE - OPERATION, RWAL.............5-50
VALVE - OPERATION, SOLENOID SWITCH . 21-398
VALVE - OPERATION, TORQUE
CONVERTER DRAINBACK.............21-261
VALVE - REMOVAL, CHECK..............8R-8
VALVE - REMOVAL, FUEL PRESSURE
LIMITING...........................14-61
VALVE - REMOVAL, OIL PRESSURE
RELIEF.............................9-294
VALVE - REMOVAL, PCV...............25-21
VALVE - REMOVAL, RWAL..............5-51
VALVE - STANDARD PROCEDURE,
TORQUE CONVERTER DRAINBACK......21-261
VALVE BODY - ADJUSTMENTS.........21-310
VALVE BODY - ASSEMBLY......21-299,21-414
VALVE BODY - CLEANING.......21-298,21-412
VALVE BODY - DESCRIPTION....21-267,21-408
VALVE BODY - DISASSEMBLY....21-287,21-410
VALVE BODY - INSPECTION.....21-298,21-413
VALVE BODY - INSTALLATION....21-309,21-414
VALVE BODY - OPERATION......21-272,21-408
VALVE BODY - REMOVAL.......21-286,21-410
VALVE CABLE - ADJUSTMENTS,
THROTTLE.........................21-254
VALVE CABLE - DESCRIPTION,
THROTTLE.........................21-253
VALVE CORE - DESCRIPTION, SERVICE
PORT..............................24-70
VALVE CORE - INSTALLATION, SERVICE
PORT..............................24-70
VALVE CORES - REMOVAL, SERVICE
PORT..............................24-70
VALVE GUIDE SEALS - DESCRIPTION . . 9-32,9-38
VALVE GUIDES - DESCRIPTION....9-107,9-202
VALVE LASH ADJUSTMENT AND
VERIFICATION - STANDARD
PROCEDURE........................9-259
VALVE SPRINGS - DESCRIPTION....9-126,9-32,
9-38
VALVE SPRINGS - INSTALLATION . . 9-127,9-204,
9-32,9-38
VALVE SPRINGS - REMOVAL . . 9-126,9-204,9-32,
9-38
VALVE SPRINGS AND SEALS - REMOVAL . 9-260
VALVE STEM SEALS - DESCRIPTION
.....9-127,
9-203
VALVE TIMING - DESCRIPTION
...........9-76
VALVE TIMING - OPERATION
............9-76
VALVES & SEATS - DESCRIPTION,
INTAKE/EXHAUST
...........9-123,9-256,9-28
VALVES & SEATS - INSTALLATION,
INTAKE/EXHAUST
................9-124,9-30
VALVES & SEATS - REMOVAL,
INTAKE/EXHAUST
................9-124,9-29
VALVES, GUIDES AND SPRINGS -
STANDARD PROCEDURE
...............9-256
VAPOR CANISTER - DESCRIPTION
.......25-22
VAPOR CANISTER - INSTALLATION
......25-22
VAPOR CANISTER - OPERATION
.........25-22
VAPOR CANISTER - REMOVAL
..........25-22
VARIABLE BRAKE PROPORTIONING -
DESCRIPTION, ELECTRONIC
.............5-49
VARIABLE BRAKE PROPORTIONING -
OPERATION, ELECTRONIC
...............5-49VARIATION ADJUSTMENT - STANDARD
PROCEDURE, COMPASS...............8M-5
VEHICLE CERTIFICATION LABEL -
DESCRIPTION.....................Intro.-11
VEHICLE EMISSION CONTROL
INFORMATION (VECI) - DESCRIPTION . . . Intro.-2
VEHICLE IDENTIFICATION NUMBER -
DESCRIPTION......................Intro.-1
VEHICLE INFO CENTER - DESCRIPTION,
ELECTRONIC........................8M-7
VEHICLE INFO CENTER - INSTALLATION,
ELECTRONIC........................8M-9
VEHICLE INFO CENTER - OPERATION,
ELECTRONIC........................8M-7
VEHICLE INFO CENTER - REMOVAL,
ELECTRONIC........................8M-9
VEHICLE INFORMATION CENTER -
DIAGNOSIS AND TESTING,
ELECTRONIC........................8M-8
VEHICLE INFORMATION CENTER
PROGRAMMING - STANDARD
PROCEDURE, ELECTRONIC.............8M-8
VEHICLE THEFT SECURITY SYSTEM,
DIAGNOSIS AND TESTING..............8Q-3
VEHICLE THEFT/SECURITY SYSTEM -
DESCRIPTION........................8Q-1
VEHICLE THEFT/SECURITY SYSTEM -
OPERATION..........................8Q-1
VENT - INSTALLATION, BODY...........23-71
VENT - REMOVAL, BODY..............23-71
VENT GLASS - INSTALLATION, BACKLITE . 23-87
VENT GLASS - REMOVAL, BACKLITE.....23-87
VERIFICATION - SERVICE PROCEDURE,
TIMING.............................9-77
VERIFICATION - STANDARD
PROCEDURE, ENGINE TIMING..........9-167
VERIFICATION - STANDARD
PROCEDURE, TIMING.................9-299
VERIFICATION - STANDARD
PROCEDURE, VALVE LASH
ADJUSTMENT.......................9-259
VERIFICATION TEST - STANDARD
PROCEDURE.........................8O-9
VIBRATION - DIAGNOSIS AND TESTING,
TIRE NOISE OR.......................22-7
VIBRATION DAMPER - INSPECTION......9-285
VIBRATION DAMPER - INSTALLATION....9-144,
9-215,9-286,9-56
VIBRATION DAMPER - REMOVAL . . 9-144,9-215,
9-285,9-55
VIEW MIRROR - INSTALLATION, SIDE....23-42
VIEW MIRROR - REMOVAL, REAR.......23-69
VIEW MIRROR - REMOVAL, SIDE........23-41
VIEW MIRROR FLAG - INSTALLATION,
SIDE..............................23-27
VIEW MIRROR FLAG - REMOVAL, SIDE . . . 23-27
VIEW MIRROR GLASS - INSTALLATION,
SIDE..............................23-43
VIEW MIRROR GLASS - REMOVAL, SIDE . . 23-42
VIEW MIRROR SUPPORT BRACKET -
INSTALLATION, REAR.................23-70
VISCOUS CLUTCH - 5.9L DIESEL -
DESCRIPTION, FAN DRIVE..............7-52
VISCOUS CLUTCH - 5.9L DIESEL -
OPERATION, FAN DRIVE................7-52
VISCOUS CLUTCH-GAS ENGINES -
DESCRIPTION, FAN DRIVE..............7-50
VISCOUS CLUTCH-GAS ENGINES -
OPERATION, FAN DRIVE................7-50
VISCOUS FAN DRIVE - DIAGNOSIS AND
TESTING............................7-50
VISCOUS FAN DRIVE - DIAGNOSIS AND
TESTING, ELECTRONICALLY
CONTROLLED........................7-52
VISOR - INSTALLATION, SUN...........23-70
VISOR - REMOVAL, SUN...............23-70
VISOR SUPPORT - INSTALLATION, SUN . . . 23-71
VISOR SUPPORT - REMOVAL, SUN......23-70
VOLT SUPPLIES - DESCRIPTION, 5......8E-10
VOLT SUPPLIES - OPERATION, 5........8E-11
VOLTAGE DROP - STANDARD
PROCEDURE, TESTING FOR A.......8W-01-10
VOLTAGE GAUGE - DESCRIPTION
........8J-42
VOLTAGE GAUGE - OPERATION
..........8J-43
VOLTAGE POTENTIAL - STANDARD
PROCEDURE, TESTING OF
...........8W-01-9
VOLTAGE REGULATOR - DESCRIPTION
....8F-25
VOLTAGE REGULATOR - OPERATION
.....8F-25VOLTAGE TEST - STANDARD
PROCEDURE, OPEN-CIRCUIT...........8F-10
VOLUME CHECK - STANDARD
PROCEDURE, OIL PUMP..............21-387
WAIT-TO-START INDICATOR -
DESCRIPTION.......................8J-44
WAIT-TO-START INDICATOR -
OPERATION.........................8J-44
WARNING - A/C SYSTEM..............24-43
WARNING - ENGINE COOLING SYSTEM . . . 24-42
WARNING - INSTALLATION.............23-88
WARNING - REMOVAL................23-88
WARNING - SAFETY PRECAUTIONS AND
WARNINGS..........................23-1
WARNING - SAFETY PRECAUTIONS AND
WARNINGS..........................13-4
WARNING - WINDSHIELD SAFETY
PRECAUTIONS.......................23-88
WARNING, CLUTCH.....................6-1
WARNING SYSTEM - DESCRIPTION,
CHIME..............................8B-1
WARNING SYSTEM - DIAGNOSIS AND
TESTING, CHIME......................8B-3
WARNING SYSTEM - OPERATION,
CHIME..............................8B-1
WARNINGS, GENERAL..............8W-01-7
WARNINGS, RESTRAINT SYSTEM........8O-5
WARNINGS, WARNING - SAFETY
PRECAUTIONS........................23-1
WARNINGS, WARNING - SAFETY
PRECAUTIONS........................13-4
WASHER FLUID INDICATOR -
DESCRIPTION.......................8J-44
WASHER FLUID INDICATOR -
OPERATION.........................8J-44
WASHER FLUID LEVEL SWITCH -
DESCRIPTION........................8R-9
WASHER FLUID LEVEL SWITCH -
INSTALLATION......................8R-11
WASHER FLUID LEVEL SWITCH -
OPERATION..........................8R-9
WASHER FLUID LEVEL SWITCH -
REMOVAL..........................8R-10
WASHER HOSES/TUBES - DESCRIPTION . . 8R-11
WASHER HOSES/TUBES - OPERATION....8R-11
WASHER NOZZLE - DESCRIPTION.......8R-11
WASHER NOZZLE - INSTALLATION......8R-12
WASHER NOZZLE - OPERATION.........8R-12
WASHER NOZZLE - REMOVAL..........8R-12
WASHER PUMP/MOTOR - DESCRIPTION . . 8R-13
WASHER PUMP/MOTOR - INSTALLATION . 8R-14
WASHER PUMP/MOTOR - OPERATION . . . 8R-13
WASHER PUMP/MOTOR - REMOVAL.....8R-14
WASHER RESERVOIR - DESCRIPTION....8R-14
WASHER RESERVOIR - OPERATION......8R-15
WASHER SYSTEM - CLEANING, WIPER....8R-6
WASHER SYSTEM - DIAGNOSIS AND
TESTING, WIPER.....................8R-6
WASHER SYSTEM - INSPECTION, WIPER . . 8R-7
WATER DRAINING AT FUEL FILTER -
STANDARD PROCEDURES..............14-47
WATER IN FUEL SENSOR -
DESCRIPTION.......................14-66
WATER IN FUEL SENSOR - OPERATION . . . 14-66
WATER IN FUEL SENSOR - REMOVAL....14-66
WATER LEAKS - DIAGNOSIS AND
TESTING............................23-1
WATER PUMP - 5.7L - INSTALLATION.....7-63
WATER PUMP - 5.7L - REMOVAL.........7-63
WATER PUMP - 5.9L DIESEL -
CLEANING...........................7-62
WATER PUMP - 5.9L DIESEL -
DESCRIPTION........................7-62
WATER PUMP - 5.9L DIESEL -
INSPECTION.........................7-62
WATER PUMP - 5.9L DIESEL -
INSTALLATION........................7-62
WATER PUMP - 5.9L DIESEL -
OPERATION..........................7-62
WATER PUMP - 5.9L DIESEL - REMOVAL . . 7-62
WATER PUMP - 8.0L - CLEANING........7-66
WATER PUMP - 8.0L - INSPECTION.......7-66
WATER PUMP - 8.0L - INSTALLATION
.....7-66
WATER PUMP - 8.0L - REMOVAL
.........7-64
WATER PUMP - DESCRIPTION
...........7-59
WATER PUMP - DIAGNOSIS AND
TESTING
........................7-62,7-63
WATER PUMP - OPERATION
.............7-60
36 INDEXDR
Description Group-Page Description Group-Page Description Group-Page

WATER PUMP BYPASS - DESCRIPTION....7-59
WATER PUMP BYPASS - OPERATION......7-60
WATER SEPARATOR - DESCRIPTION,
FUEL FILTER........................14-50
WATER SEPARATOR - INSTALLATION,
FUEL FILTER........................14-50
WATER SEPARATOR - OPERATION, FUEL
FILTER.............................14-50
WATER SEPARATOR - REMOVAL, FUEL
FILTER.............................14-50
WATER TO OIL COOLER - REMOVAL......7-69
WATERDAM - INSTALLATION......23-25,23-34
WATERDAM - REMOVAL..........23-25,23-34
WATER-IN-FUEL INDICATOR -
DESCRIPTION.......................8J-45
WATER-IN-FUEL INDICATOR -
OPERATION.........................8J-45
WATER-TO-AIR COOLER - INSTALLATION . . 7-70
WEAR - STANDARD PROCEDURE,
MEASURING TIMING CHAIN............9-167
WEAR INDICATORS - DIAGNOSIS AND
TESTING, TREAD......................22-8
WEAR PATTERNS - DIAGNOSIS AND
TESTING, TIRE.......................22-8
WEAR, STANDARD PROCEDURE -
MEASURING TIMING CHAIN.............9-77
WEATHERSTRIP - INSTALLATION, DRIP
RAIL..............................23-91
WEATHERSTRIP - INSTALLATION, FRONT
DOOR GLASS RUN...................23-92
WEATHERSTRIP - INSTALLATION, REAR
DOOR GLASS RUN.....................23-93
WEATHERSTRIP - REMOVAL, DRIP RAIL . . 23-91
WEATHERSTRIP - REMOVAL, FRONT
DOOR GLASS RUN...................23-92
WEATHERSTRIP - REMOVAL, REAR
DOOR GLASS RUN...................23-93
WEATHERSTRIP RETAINER -
INSTALLATION, A-PILLAR..............23-91
WEATHERSTRIP RETAINER -
INSTALLATION, DRIP RAIL.............23-92
WEATHERSTRIP RETAINER - REMOVAL,
A-PILLAR...........................23-91
WEATHERSTRIP RETAINER - REMOVAL,
DRIP RAIL..........................23-92
WELD LOCATIONS - SPECIFICATIONS . . . 23-120
WELD PROCESS - SPECIFICATIONS......13-15
WHEEL - INSTALLATION, STEERING
......19-15
WHEEL - REMOVAL, STEERING
.........19-15
WHEEL ALIGNMENT - DESCRIPTION
.......2-1
WHEEL ALIGNMENT - OPERATION
.........2-2
WHEEL ALIGNMENT, SPECIAL TOOLS
......2-7
WHEEL ANTILOCK - DIAGNOSIS AND
TESTING, REAR
.......................5-48
WHEEL BALANCE - STANDARD
PROCEDURE, TIRE
....................22-4
WHEEL COVER - REMOVAL
............22-14WHEEL INSPECTION, DIAGNOSIS AND
TESTING...........................22-11
WHEEL INSTALLATION - STANDARD
PROCEDURE, DUAL REAR.............22-12
WHEEL REPLACEMENT - STANDARD
PROCEDURE........................22-12
WHEEL RUNOUT - DIAGNOSIS AND
TESTING, TIRE.......................22-1
WHEEL SPEED SENSOR - DESCRIPTION,
FRONT..............................5-47
WHEEL SPEED SENSOR - DIAGNOSIS
AND TESTING, REAR...................5-49
WHEEL SPEED SENSOR -
INSTALLATION, FRONT.................5-48
WHEEL SPEED SENSOR -
INSTALLATION, REAR..................5-48
WHEEL SPEED SENSOR - OPERATION,
FRONT..............................5-47
WHEEL SPEED SENSOR - REMOVAL,
FRONT..............................5-48
WHEEL SPEED SENSOR - REMOVAL,
REAR...............................5-48
WHEEL WITH MATCHING TIRE -
DESCRIPTION, FULL SIZE, SPARE.......22-15
WHEELHOUSE SPLASH SHIELD -
INSTALLATION, FRONT................23-41
WHEELHOUSE SPLASH SHIELD -
INSTALLATION, REAR.................23-41
WHEELHOUSE SPLASH SHIELD -
REMOVAL, FRONT....................23-41
WHEELHOUSE SPLASH SHIELD -
REMOVAL, REAR.....................23-41
WHEELS - DESCRIPTION..............22-11
WHEELS - INSTALLATION, REAR DUAL....5-35
WHEELS - OPERATION................22-11
WHEELS - REMOVAL, REAR DUAL........5-34
WIND NOISE - DIAGNOSIS AND TESTING . . 23-2
WINDOW DEFOGGER RELAY -
DESCRIPTION, REAR..................8G-2
WINDOW DEFOGGER RELAY -
INSTALLATION, REAR..................8G-4
WINDOW DEFOGGER RELAY -
OPERATION, REAR....................8G-3
WINDOW DEFOGGER RELAY -
REMOVAL, REAR.....................8G-3
WINDOW DEFOGGER SWITCH -
DESCRIPTION, REAR..................8G-4
WINDOW DEFOGGER SWITCH -
OPERATION, REAR....................8G-4
WINDOW DEFOGGER SYSTEM -
DIAGNOSIS AND TESTING, REAR.........8G-2
WINDOW MOTOR - REMOVAL..........8N-20
WINDOW REGULATOR - MANUAL -
INSTALLATION..................23-27,23-35
WINDOW REGULATOR - MANUAL -
REMOVAL.....................23-26,23-35
WINDOW REGULATOR - POWER -
INSTALLATION..................23-26,23-34WINDOW REGULATOR - POWER -
REMOVAL.....................23-25,23-34
WINDOW SWITCH - DIAGNOSIS AND
TESTING...........................8N-20
WINDOW SWITCH - INSTALLATION......8N-21
WINDOW SWITCH - REMOVAL..........8N-20
WINDOWS - DESCRIPTION, POWER.....8N-19
WINDOWS - DIAGNOSIS AND TESTING,
POWER............................8N-19
WINDOWS - OPERATION, POWER.......8N-19
WINDSHIELD SAFETY PRECAUTIONS,
WARNING..........................23-88
WIPER & WASHER SYSTEM - CLEANING . . 8R-6
WIPER & WASHER SYSTEM -
DIAGNOSIS AND TESTING..............8R-6
WIPER & WASHER SYSTEM -
INSPECTION.........................8R-7
WIPER ARM - DESCRIPTION...........8R-17
WIPER ARM - INSTALLATION...........8R-18
WIPER ARM - OPERATION.............8R-18
WIPER ARM - REMOVAL..............8R-18
WIPER BLADE - DESCRIPTION..........8R-18
WIPER BLADE - INSTALLATION.........8R-20
WIPER BLADE - OPERATION...........8R-19
WIPER BLADE - REMOVAL.............8R-19
WIPER HIGH/LOW RELAY -
DESCRIPTION.......................8R-20
WIPER HIGH/LOW RELAY - DIAGNOSIS
AND TESTING.......................8R-21
WIPER HIGH/LOW RELAY -
INSTALLATION......................8R-22
WIPER HIGH/LOW RELAY - OPERATION . . 8R-20
WIPER HIGH/LOW RELAY - REMOVAL....8R-21
WIPER MODULE - DESCRIPTION........8R-22
WIPER MODULE - INSTALLATION.......8R-23
WIPER MODULE - OPERATION..........8R-23
WIPER MODULE - REMOVAL...........8R-23
WIPER ON/OFF RELAY - DESCRIPTION . . . 8R-24
WIPER ON/OFF RELAY - DIAGNOSIS AND
TESTING...........................8R-25
WIPER ON/OFF RELAY - INSTALLATION . . . 8R-26
WIPER ON/OFF RELAY - OPERATION.....8R-25
WIPER ON/OFF RELAY - REMOVAL......8R-26
WIPERS/WASHERS - DESCRIPTION
.......8R-1
WIPERS/WASHERS - OPERATION
........8R-4
WIRE SPLICING - STANDARD
PROCEDURE
.....................8W-01-15
WIRING - DESCRIPTION, TRAILER TOW
. . 8L-24
WIRING DIAGRAMS - DESCRIPTION,
HOW TO USE
.....................8W-01-1
WIRING HARNESS - DIAGNOSIS AND
TESTING
.........................8W-01-7
WIRING/TERMINAL, SPECIAL TOOLS
. . 8W-01-10
WORN THREADS - STANDARD
PROCEDURE, REPAIR
DAMAGED OR
...........9-190,9-240,9-9,9-94
DRINDEX 37
Description Group-Page Description Group-Page Description Group-Page