1998 DODGE RAM 1500 Headlamp unit

upon electronic messages received from the electronic
Transmission Control Module (TCM) over the Pro-
grammable Communications Interface (PCI) data
bus. If the transmission range sensor mux circuit is
open and no electronic messages are received from
the TCM within two seconds, the instrument cluster
circuitry will not display any gear selector position
until the condition is resolved or until the ignition
switch is turned to the Off position, whichever occurs
first.
²Resolved Circuit- If the transmission range
sensor mux circuit is resolved, the cluster circuitry
controls the gear selector indicator display based
upon the resistance value of the hard wired input
from the transmission range sensor. If the cluster is
configured for an automatic transmission with a
transmission range sensor input and detects a short
to ground or an open in the transmission range sen-
sor mux input, the instrument cluster circuitry will
not display any gear selector position in the VFD.
The VFD display for the short-to-ground and open
circuit conditions will continue until the condition is
resolved or until the ignition switch is turned to the
Off position, whichever occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the gear selector indicator
VFD will display all of its characters at once during
the VFD portion of the test to confirm the function-
ality of the VFD and the cluster control circuitry.
On models with a TCM, the TCM continually mon-
itors the transmission range sensor, then sends the
proper gear selector indicator position messages to
the instrument cluster. On models without a TCM,
the instrument cluster continually monitors the hard
wired transmission range sensor multiplexed input.
For further diagnosis of the gear selector indicator or
the instrument cluster circuitry that controls this
function, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). For fur-
ther diagnosis of the transmission range sensor on
models without a TCM, (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 42RE/TRANS-
MISSION RANGE SENSOR - DIAGNOSIS AND
TESTING) or (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 46RE/TRANSMISSION
RANGE SENSOR - DIAGNOSIS AND TESTING).
On models with a TCM, for proper diagnosis of the
transmission range sensor, the TCM, the PCI data
bus, or the electronic message inputs to the instru-
ment cluster that control the gear selector indicator,
a DRBIIItscan tool is required. Refer to the appro-
priate diagnostic information.HIGH BEAM INDICATOR
DESCRIPTION
A high beam indicator is standard equipment on
all instrument clusters (Fig. 19). The high beam indi-
cator is located near the upper edge of the instru-
ment cluster, between the tachometer and the
speedometer. The high beam indicator consists of a
stencil-like cutout of the International Control and
Display Symbol icon for ªHigh Beamº in the opaque
layer of the instrument cluster overlay. The dark
outer layer of the overlay prevents the indicator from
being clearly visible when the it is not illuminated. A
blue Light Emitting Diode (LED) behind the cutout
in the opaque layer of the overlay causes the icon to
appear in blue through the translucent outer layer of
the overlay when the indicator is illuminated from
behind by the LED, which is soldered onto the
instrument cluster electronic circuit board. The high
beam indicator is serviced as a unit with the instru-
ment cluster.
OPERATION
The high beam indicator gives an indication to the
vehicle operator whenever the headlamp high beams
are illuminated. This indicator is controlled by a
transistor on the instrument cluster circuit board
based upon cluster programming and a hard wired
multiplex input received by the cluster from the
headlamp beam select switch circuitry of the multi-
function switch on the washer/beam select switch
mux circuit. The high beam indicator Light Emitting
Diode (LED) is completely controlled by the instru-
ment cluster logic circuit, and that logic will allow
this indicator to operate whenever the instrument
cluster receives a battery current input on the fused
B(+) circuit. Therefore, the LED can be illuminated
regardless of the ignition switch position. The LED
only illuminates when it is provided a path to ground
by the instrument cluster transistor. The instrument
cluster will turn on the high beam indicator for the
following reasons:
²High Beam Headlamps-On Input- Each time
the cluster detects a high beam headlamps-on input
from the headlamp beam select switch circuitry of
the multi-function switch on the washer/beam select
switch mux circuit, the headlamp high beams and
the high beam indicator will be illuminated. The
headlamp high beams and the high beam indicator
remain illuminated until the cluster receives a high
beam headlamps-off input from the multi-function
switch, or until the exterior lamp load shedding (bat-
Fig. 19 High Beam Indicator
8J - 28 INSTRUMENT CLUSTERDR
GEAR SELECTOR INDICATOR (Continued)

tery saver) timed interval expires, whichever occurs
first.
²Actuator Test- Each time the cluster is put
through the actuator test, the high beam indicator
will be turned on, then off again during the bulb
check portion of the test to confirm the functionality
of the LED and the cluster control circuitry.
The instrument cluster continually monitors the
headlamp switch and the multi-function switch to
determine the proper headlamp low beam and high
beam control. The instrument cluster then sends the
proper low beam and high beam lamp-on and lamp-
off messages to the Front Control Module (FCM) over
the Programmable Communications Interface (PCI)
data bus and turns the high beam indicator on or off
accordingly. For further diagnosis of the high beam
indicator or the instrument cluster circuitry that con-
trols the indicator, (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - DIAGNOSIS AND
TESTING). For proper diagnosis of the headlamps, or
the headlamp switch and multi-function switch
inputs to the instrument cluster that control the high
beam indicator, a DRBIIItscan tool is required.
Refer to the appropriate diagnostic information.
LAMP OUT INDICATOR
DESCRIPTION
A lamp out indicator is standard equipment on all
instrument clusters (Fig. 20). The lamp out indicator
consists of the words ªLAMP OUTº, which appear in
the lower portion of the odometer/trip odometer Vac-
uum-Fluorescent Display (VFD) unit. The VFD is sol-
dered onto the cluster electronic circuit board and is
visible through a window with a smoked clear lens
located on the lower edge of the tachometer gauge
dial face of the cluster overlay. The dark lens over
the VFD prevents the indicator from being clearly
visible when it is not illuminated. The words ªLAMP
OUTº appear in an amber color and at the same
lighting level as the odometer/trip odometer informa-
tion when they are illuminated by the instrument
cluster electronic circuit board. The lamp out indica-
tor is serviced as a unit with the VFD in the instru-
ment cluster.
OPERATION
The lamp out indicator gives an indication to the
vehicle operator when an exterior lamp has failed.
This indicator is controlled by the instrument clustercircuit board based upon cluster programming and
electronic messages received by the cluster from the
Front Control Module (FCM) over the Programmable
Communications Interface (PCI) data bus. The lamp
out indicator is completely controlled by the instru-
ment cluster logic circuit, and that logic will only
allow this indicator to operate when the instrument
cluster receives a battery current input on the fused
ignition switch output (run-start) circuit. Therefore,
the indicator will always be off when the ignition
switch is in any position except On or Start. The
indicator only illuminates when it is switched to
ground by the instrument cluster circuitry. The
instrument cluster will turn on the lamp out indica-
tor for the following reasons:
²Lamp Out Indicator Lamp-On Message-
Each time the cluster receives a lamp out indicator
lamp-on message from the FCM indicating that an
inoperative headlamp (low or high beam), turn signal
lamp, or brake lamp (excluding Center High
Mounted Stop Lamp [CHMSL]) circuit has been
detected, the lamp out indicator is illuminated. The
indicator remains illuminated until the cluster
receives a lamp out indicator lamp-off message from
the FCM or until the ignition switch is turned to the
Off position, whichever occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the lamp out indicator will
be turned on, then off again during the VFD portion
of the test to confirm the functionality of the VFD
and the cluster control circuitry.
The FCM monitors each of the headlamp, turn sig-
nal lamp, and brake lamp (except CHMSL) circuits to
determine the condition of these exterior lamps. The
FCM then sends the proper lamp out indicator
lamp-on and lamp-off messages to the instrument
cluster. For further diagnosis of the lamp out indica-
tor or the instrument cluster circuitry that controls
the indicator, (Refer to 8 - ELECTRICAL/INSTRU-
MENT CLUSTER - DIAGNOSIS AND TESTING).
For proper diagnosis of the exterior lighting system
circuits, the FCM, the PCI data bus, or the electronic
message inputs to the instrument cluster that control
the lamp out indicator, a DRBIIItscan tool is
required. Refer to the appropriate diagnostic infor-
mation.
Fig. 20 Lamp Out Indicator
DRINSTRUMENT CLUSTER 8J - 29
HIGH BEAM INDICATOR (Continued)

ODOMETER
DESCRIPTION
An odometer and trip odometer are standard
equipment in all instrument clusters (Fig. 23). The
odometer, trip odometer, and engine hours informa-
tion are displayed in a common electronic, blue-green
Vacuum-Fluorescent Display (VFD). The VFD is sol-
dered onto the cluster electronic circuit board and is
visible through a window with a smoked clear lens
located on the lower edge of the tachometer gauge
dial face of the cluster overlay. The dark lens over
the VFD prevents it from being clearly visible when
it is not illuminated. However, the odometer, trip
odometer, and engine hours information are not dis-
played simultaneously. The trip odometer reset
switch on the instrument cluster circuit board toggles
the display between odometer and trip odometer
modes by depressing the odometer/trip odometer
switch button that extends through the lower edge of
the cluster lens, just left of the odometer VFD. When
the trip odometer information is displayed, the word
ªTRIPº is also illuminated in the upper right corner
of the VFD in a blue-green color and at the same
lighting level as the trip odometer information. The
engine hours information replaces the selected odom-
eter or trip odometer information whenever the igni-
tion switch is in the On position and the engine is
not running.
The odometer, trip odometer, and engine hours
information is stored in the instrument cluster mem-
ory. This information can be increased when the
proper inputs are provided to the instrument cluster,
but the information cannot be decreased. The odom-
eter can display values up to 999,999 kilometers
(999,999 miles). The odometer latches at these val-
ues, and will not roll over to zero. The trip odometer
can display values up to 9,999.9 kilometers (9,999.9
miles) before it rolls over to zero. The odometer dis-
play does not have a decimal point and will not show
values less than a full unit (kilometer or mile), while
the trip odometer display does have a decimal point
and will show tenths of a unit (kilometer or mile).
The unit of measure (kilometers or miles) for the
odometer and trip odometer display is not shown in
the VFD. The unit of measure for the instrument
cluster odometer/trip odometer is selected at the time
that it is manufactured, and cannot be changed.
Engine hours are displayed in the format, ªhr9999º.The cluster will accumulate values up to 9,999 hours
before the display rolls over to zero.
The odometer has a ªRental Carº mode, which will
illuminate the odometer information in the VFD
whenever the driver side front door is opened with
the ignition switch in the Off or Accessory positions.
During daylight hours (exterior lamps are Off) the
VFD is illuminated at full brightness for clear visibil-
ity. At night (exterior lamps are On) the VFD lighting
level is adjusted with the other cluster illumination
lamps using the panel lamps dimmer thumbwheel on
the headlamp switch. However, a ªParadeº mode
position of the panel lamps dimmer thumbwheel
allows the VFD to be illuminated at full brightness if
the exterior lamps are turned On during daylight
hours.
The VFD, the trip odometer switch, and the trip
odometer switch button are serviced as a unit with
the instrument cluster.
OPERATION
The odometer and trip odometer give an indication
to the vehicle operator of the distance the vehicle has
traveled. The engine hours give an indication of the
cumulative engine-on time. This indicator is con-
trolled by the instrument cluster circuitry based
upon cluster programming and electronic messages
received by the cluster from the Powertrain Control
Module (PCM) over the Programmable Communica-
tions Interface (PCI) data bus. The odometer, trip
odometer and engine hours information is displayed
by the instrument cluster Vacuum Fluorescent Dis-
play (VFD). The VFD will display the odometer infor-
mation whenever any door is opened with the
ignition switch in the Off or Accessory positions, and
will display the last previously selected odometer or
trip odometer information when the ignition switch is
turned to the On or Start positions. The instrument
cluster circuitry controls the VFD and provides the
following features:
²Odometer/Trip Odometer Display Toggling-
Actuating the trip odometer reset switch button
momentarily with the VFD illuminated will toggle
the display between the odometer and trip odometer
information. Each time the VFD is illuminated with
the ignition switch in the On or Start positions, the
display will automatically return to the last mode
previously selected (odometer or trip odometer).
²Engine Hours Display Toggling- When the
trip odometer reset switch button is pressed and held
for longer than about six seconds with the ignition
switch in the On position and the engine speed mes-
sage from the PCM is zero, the trip odometer infor-
mation will be momentarily displayed, then the
engine hours information will be displayed. The VFD
must be displaying the odometer information when
Fig. 23 Odometer Display
8J - 32 INSTRUMENT CLUSTERDR

LAMPS
TABLE OF CONTENTS
page page
LAMPS/LIGHTING - EXTERIOR............... 1LAMPS/LIGHTING - INTERIOR............... 26
LAMPS/LIGHTING - EXTERIOR
TABLE OF CONTENTS
page page
LAMPS/LIGHTING - EXTERIOR
DESCRIPTION..........................2
OPERATION............................2
DIAGNOSIS AND TESTING - LAMPS/
LIGHTING - EXTERIOR..................3
STANDARD PROCEDURE
SAFETY PRECAUTIONS.................7
SPECIFICATIONS
EXTERIOR LAMPS.....................7
BACKUP LAMP
REMOVAL
REMOVAL - WITH CARGO BOX...........7
REMOVAL - WITHOUT CARGO BOX........7
INSTALLATION
INSTALLATION - WITH CARGO BOX........7
INSTALLATION - WITHOUT CARGO BOX....8
BACKUP LAMP SWITCH
DESCRIPTION..........................8
OPERATION............................8
DIAGNOSIS AND TESTING - BACKUP LAMP
SWITCH.............................8
BRAKE LAMP
REMOVAL
REMOVAL - WITH CARGO BOX...........9
REMOVAL - WITHOUT CARGO BOX........9
INSTALLATION
INSTALLATION - WITH CARGO BOX........9
INSTALLATION - WITHOUT CARGO BOX....9
BRAKE LAMP SWITCH
DESCRIPTION..........................9
OPERATION............................9
DIAGNOSIS AND TESTING - BRAKE LAMP
SWITCH............................10
REMOVAL.............................10
INSTALLATION.........................11
CENTER HIGH MOUNTED STOP LAMP
REMOVAL.............................11INSTALLATION.........................11
CENTER HIGH MOUNTED STOP LAMP UNIT
REMOVAL.............................11
INSTALLATION.........................11
CAB CLEARANCE LAMP
REMOVAL.............................11
INSTALLATION.........................12
FOG LAMP
REMOVAL.............................12
INSTALLATION.........................12
FOG LAMP RELAY
DESCRIPTION.........................12
OPERATION...........................13
REMOVAL.............................13
INSTALLATION.........................13
HAZARD SWITCH
DESCRIPTION.........................14
OPERATION...........................14
HEADLAMP
REMOVAL.............................14
INSTALLATION.........................14
HEADLAMP SWITCH
DESCRIPTION.........................14
OPERATION...........................14
REMOVAL.............................14
INSTALLATION.........................15
HEADLAMP UNIT
REMOVAL.............................15
INSTALLATION.........................15
ADJUSTMENTS........................16
LICENSE PLATE LAMP
REMOVAL.............................17
INSTALLATION.........................17
LICENSE PLATE LAMP UNIT
REMOVAL.............................17
INSTALLATION.........................17
DRLAMPS 8L - 1

MARKER LAMP UNIT
REMOVAL
REMOVAL - FENDER MARKER LAMP......17
REMOVAL - TAILGATE MARKER LAMP.....18
INSTALLATION
INSTALLATION - FENDER MARKER LAMP . . 18
INSTALLATION - TAILGATE MARKER LAMP . 18
MULTI-FUNCTION SWITCH
DESCRIPTION - TURN SIGNAL SYSTEM.....18
OPERATION - TURN SIGNAL SYSTEM.......18
DIAGNOSIS AND TESTING - MULTI-
FUNCTION SWITCH...................18
REMOVAL.............................19
INSTALLATION.........................19
PARK LAMP RELAY
DESCRIPTION.........................20
OPERATION...........................20
DIAGNOSIS AND TESTING - PARK LAMP
RELAY..............................20
REMOVAL.............................21
INSTALLATION.........................21
PARK/TURN SIGNAL LAMP
REMOVAL.............................21
INSTALLATION.........................21
TAIL LAMP
REMOVAL
REMOVAL - WITH CARGO BOX..........22REMOVAL - WITHOUT CARGO BOX.......22
INSTALLATION
INSTALLATION - WITH CARGO BOX.......22
INSTALLATION - WITHOUT CARGO BOX . . . 22
TAIL LAMP UNIT
REMOVAL
REMOVAL - WITH CARGO BOX..........22
REMOVAL - WITHOUT CARGO BOX.......23
INSTALLATION
INSTALLATION - WITH CARGO BOX.......23
INSTALLATION - WITHOUT CARGO BOX . . . 23
TRAILER TOW WIRING
DESCRIPTION.........................24
TURN LAMP
REMOVAL
REMOVAL - WITH CARGO BOX..........24
REMOVAL - WITHOUT CARGO BOX.......24
INSTALLATION
INSTALLATION - WITH CARGO BOX.......24
INSTALLATION - WITHOUT CARGO BOX . . . 24
UNDERHOOD LAMP
REMOVAL.............................25
INSTALLATION.........................25
UNDERHOOD LAMP UNIT
REMOVAL.............................25
INSTALLATION.........................25
LAMPS/LIGHTING - EXTERIOR
DESCRIPTION
The exterior lighting system for this model include
the following components:
²Backup Lamps
²Brake Lamps
²Daytime Running Lamps
²Front Fog Lamps
²Hazard Warning Lamps
²Headlamps
²Park Lamps
²Turn Signal Lamps
Other components of the exterior lighting system
for this model include:
²Backup Lamp Switch
²Brake Lamp Switch
²Front Control Module
²Front Fog Lamp Relay
²Hazard Switch
²Multi-Function Switch
²Park Lamp Relay
²Trailer Tow Connectors
Some of the interior and exterior lighting functions
are governed by the front control module. The head-
lamp, dome, and door ajar switchs provide signals to
the instrument cluster. The instrument cluster sends
a J1850 message to the front control module to
enable the necessary components for illumination.Hard wired circuitry connects the exterior lighting
system components to the electrical system of the
vehicle. Refer to the appropriate wiring information.OPERATION
DAYTIME RUNNING LAMPS
Power is reduced using pulse-width modulation to
the high beams, where by the power is switched on
and off rapidly instead of remaining on continuously.
The duration and interval of the power pulses is pro-
grammed into the Front Control Module (FCM).
HEADLAMP SYSTEM
The instrument cluster monitors both the multi-
plexed headlamp and multifunction switches. The
instrument cluster transmits a J1850 bus message to
the front control module (FCM) to activate the head-
lamps. The headlamp system will default to head-
lamps ON position when ignition switch is ON and
when an open or short circuit failure occurs on the
headlamp switch input to the instrument cluster. The
system will return to normal operation when the
open or short is repaired. A fault will be reported by
the Instrument Cluster when a failure occurs on the
dimmer or headlamp switch input.
If the exterior lamps are ON, and the headlamp
switch is in any position other than OFF, with the
ignition switch OFF (LOCK) after 5 minutes, the
8L - 2 LAMPS/LIGHTING - EXTERIORDR

(1) Position the front fog lamp relay to the proper
receptacle in the Power Distribution Center (PDC).
(2) Align the front fog lamp relay terminals with
the terminal cavities in the PDC.
(3) Press firmly and evenly on the top of the front
fog lamp relay until the terminals are fully seated in
the PDC.
(4) Reconnect the battery negative cable.
HAZARD SWITCH
DESCRIPTION
The hazard switch is activated by a push button
located in the multifunction switch on the top of the
steering column between the steering wheel and
instrument cluster.
The hazard warning system allows the vehicle
operator to provide other vehicle operators in the
near proximity an optical indication that the vehicle
is disabled or an obstacle to traffic flow. The hazard
warning system has battery voltage at all times,
regardless of ignition position.
OPERATION
The instrument cluster monitors the multiplexed
multifunction switch operation. When the hazard
warning switch is activated, the instrument cluster
will send a J1850 bus message to the Front Control
Module (FCM), then activate the two turn signal
indicators and audible click in the instrument clus-
ter.
The FCM will then activate the necessary relays in
the Power Distribution Center (PDC) to begin flash-
ing both the front and rear turn signal indicator
lamps.
HEADLAMP
REMOVAL
(1) Disconnect and isolate the negitive battery
cable.
(2) Remove the headlamp unit (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/HEAD-
LAMP UNIT - REMOVAL).
(3) Seperate the socket from the headlamp unit.
INSTALLATION
CAUTION: Do Not Touch the bulb glass with fingers
or other oily surfaces. Reduced bulb life will result.
(1) Install the socket into the headlamp unit.
(2) Install the headlamp unit (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/HEAD-
LAMP UNIT - INSTALLATION).(3) Connect the negitive battery cable.
HEADLAMP SWITCH
DESCRIPTION
The multiplexed headlamp switch is located on the
instrument panel. The headlamp switch controls the
parking lamps, fog lamps and the headlamps. A sep-
arate switch in the module controls the interior
lamps and instrument cluster illumination. This
switch also contains a rheostat for controlling the
illumination level of the cluster lamps.
OPERATION
The multiplexed headlamp switch has an off, park-
ing lamp, fog lamp and a headlamp on position. High
beams are controlled by the multiplexed multifunc-
tion switch on the steering column. The fog lamps
are illuminated by pulling back on the headlamp
switch knob when in the parking lamp or headlamp
ON position.The headlamp switch cannot be
repaired. It must be replaced.
The Instrument Cluster monitors the headlamp
and multifunction switch operation. When the head-
lamp switch is rotated to the parking lamp or On
position the Instrument Cluster sends a J1850 mes-
sage to the Front Control Module, which is mated to
the power distribution center to become the Inte-
grated Control Module, to illuminate the appropriate
bulbs. When the multifunction switch is activated to
the optical horn or high beam position the Instru-
ment Cluster illuminates the high beam indicator
and sends a J1850 message to the Front Control
Module to illuminate the appropriate bulbs.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
8L - 14 LAMPS/LIGHTING - EXTERIORDR
FOG LAMP RELAY (Continued)

(2) Remove the left instrument panel bezel. (Refer
to 23 - BODY/INSTRUMENT PANEL/CLUSTER
BEZEL - REMOVAL).
(3) Disconnect the harness connector.
(4) Remove the screws that secure the headlamp
switch to the instrument panel bezel (Fig. 10).
(5) Remove the headlamp switch from the instru-
ment panel bezel.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Position the headlamp switch to the left instru-
ment panel bezal and secure with screws.Tighten the
screws to 2.2 N´m (20 in. lbs.).(2) Reconnect the instrument panel wire harness
connector for the headlamp switch.
(3) Position the left instrument panel bezal on to
the instrument panel.
(4) Install the cluster bezel onto the instrument
panel (Fig. 10).
(5) Connect the battery negative cable.
HEADLAMP UNIT
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the push pins attaching the seal to the
fender.
(3) Remove the bolts attaching the headlamp unit
to the fender (Fig. 11).
(4) Remove the bulb sockets from the headlamp
unit
(5) Separate headlamp unit from vehicle.
INSTALLATION
CAUTION: Do not touch the bulb glass with fingers
or other oily surfaces. Reduced bulb life will result.
(1) Install the bulb sockets for the front park/turn
signal and headlamp.
(2) Position headlamp unit in inner fender panel.
Fig. 10 Headlamp Switch Removal
1 - DASH BOARD
2 - HEADLAMP SWITCH
3 - INSTRUMENT PANEL BEZAL
Fig. 11 Headlamp - Typical
1 - SEAL
2 - PUSH PIN
3 - SCREW
4 - HEADLAMP UNIT
DRLAMPS/LIGHTING - EXTERIOR 8L - 15
HEADLAMP SWITCH (Continued)

(3) Install the bolts attaching headlamp unit to the
fender (Fig. 11).
(4) Align the seal and install the push pins.
(5) Connect the battery negative cable.
ADJUSTMENTS
Headlamps can be aligned using the screen method
provided in this section.
LAMP ALIGNMENT SCREEN PREPARATION
(1) Position vehicle on a level surface perpendicu-
lar to a flat wall 7.62 meters (25 ft) away from front
of headlamp lens (Fig. 12).
(2) If necessary, tape a line on the floor 7.62
meters (25 ft) away from and parallel to the wall.
(3) Up 1.27 meters (5 feet) from the floor, tape a
line on the wall at the centerline of the vehicle. Sight
along the centerline of the vehicle (from rear of vehi-
cle forward) to verify accuracy of the line placement.
(4) Rock vehicle side-to-side three times to allow
suspension to stabilize.
(5) Jounce front suspension three times by pushing
downward on front bumper and releasing.
(6) Measure the distance from the center of head-
lamp lens to the floor. Transfer measurement to thealignment screen (with tape). Use this line for
up/down adjustment reference.
(7) Measure distance from the centerline of the
vehicle to the center of each headlamp being aligned.
Transfer measurements to screen (with tape) to each
side of vehicle centerline. Use these lines for left/
right adjustment reference.
VEHICLE PREPARATION FOR HEADLAMP
ALIGNMENT
(1) Verify headlamp dimmer switch and high beam
indicator operation.
(2) Correct defective components that could hinder
proper headlamp alignment.
(3) Verify proper tire inflation.
(4) Clean headlamp lenses.
(5) Verify that luggage area is not heavily loaded.
(6) Fuel tank should be FULL. Add 2.94 kg (6.5
lbs.) of weight over the fuel tank for each estimated
gallon of missing fuel.
HEADLAMP ALIGNMENT
A properly aimed low beam headlamp will project
top edge of high intensity pattern on screen from 50
mm (2 in.) above to 50 mm (2 in.) below headlamp
Fig. 12 Headlamp Alignment Screen - Typical
1 - CENTER OF VEHICLE
2 - CENTER OF HEADLAMP3 - 7.62 METERS (25 FT.)
4 - FRONT OF HEADLAMP
8L - 16 LAMPS/LIGHTING - EXTERIORDR
HEADLAMP UNIT (Continued)