1998 DODGE RAM 1500 Drivers door

LAMPS/LIGHTING - INTERIOR
TABLE OF CONTENTS
page page
DOME LAMP
DESCRIPTION.........................26
OPERATION...........................26
REMOVAL.............................26
INSTALLATION.........................26
DOOR AJAR SWITCH
DESCRIPTION.........................27
OPERATION...........................27GLOVE BOX LAMP/SWITCH
REMOVAL.............................27
INSTALLATION.........................28
READING LAMP
DESCRIPTION.........................28
OPERATION...........................28
REMOVAL.............................28
INSTALLATION.........................29
DOME LAMP
DESCRIPTION
The dome lamp is controlled by the instrument
cluster which provides power at all times, regardless
of the ignition switch position. The ground circuit for
the lamp is switched through the integral dome lamp
switch or through the door ajar switches via the
instrument cluster.
The dome lamp lens and bulb are available for ser-
vice replacement. If either of the lamp switch or bulb
holders is faulty or damaged, the dome lamp assem-
bly must be replaced.
For service of the dome lamp bulb, refer to the
appropriate wiring information.
OPERATION
The dome lamp is activated by the door ajar
switches via the instrument cluster. When all of the
doors are closed, the lamp can be activated by
depressing the lens. When any door is open, depress-
ing the lamp lense to activate the lamp switch will
not turn the lamps off.
The instrument cluster monitors the door ajar
switches. When a door is open the instrument cluster
grounds the low side drivers to turn on the lamp.
Upon closing all doors, the instrument cluster ini-
tiates a 30 second timer. If any of the doors are
opened during the ªtime outº cycle, the instrument
cluster will reset the timer until all doors are closed.
The instrument cluster will faid to off when the doors
are closed and the ignition is turned ON, the time
out expires or the power locks are activated.
REMOVAL
(1) Using a small flat blade, pry the left side (driv-
er's side) of the dome lamp lens downward from
dome lamp.(2) Allow the lens to hang down (Fig. 1), this will
disengage the right side of the lamp (passenger's
side) from the headliner.
(3) Pull the right side of the lamp down and slide
the lamp to the right (Fig. 2).
(4) Separate the lamp from the headliner.
(5) Disengage dome lamp wire connector from body
wire harness.
(6) Separate dome lamp from vehicle.
INSTALLATION
(1) Position dome lamp at headliner.
(2) Connect dome lamp wire connector to body
wire harness.
(3) Position the left side of the lamp in the head-
liner opening and slide lamp to the left (Fig. 1).
Fig. 1 Dome Lamp Lens
1 - HEADLINER
2 - CONNECTOR
3 - DOME LAMP
4 - LENS
5 - BULB
8L - 26 LAMPS/LIGHTING - INTERIORDR

INSTALLATION
(1) Reach through the glove box opening and
behind the glove box lamp and switch mounting
bracket to feed the instrument panel wire harness
connectors out through the hole in the glove box
lamp and switch housing mounting bracket.
(2) Position the glove box lamp and switch unit to
the instrument panel.
(3) Reconnect the instrument panel wire harness
connector to the connector receptacle on the back of
the glove box lamp and switch unit.
(4) Push the glove box lamp and switch unit into
the hole in the mounting bracket on the instrument
panel glove box opening upper reinforcement.
(5) Install the glove box onto the instrument panel.
(Refer to 23 - BODY/INSTRUMENT PANEL/GLOVE
BOX - INSTALLATION) for the procedures.
(6) Close the glove box.
(7) Reconnect the battery negative cable.
READING LAMP
DESCRIPTION
The overhead console in this vehicle is equipped
with two individual reading and courtesy lamps. The
lamp lenses are the only visible components of these
lamps. Each lamp has its own switch, bulb, reflector
and lens within the overhead console.
The overhead console reading and courtesy lamps
are controlled by the instrument cluster which pro-
vides power at all times, regardless of the ignition
switch position. The ground circuit for the lamps is
switched through the integral reading and courtesy
lamp switches or through the door ajar switches.
Each lamp is designed and aimed to provide illumi-
nation that will be directed only to that side of the
vehicle on which the lamp is located.
The reading and courtesy lamp lenses and bulbs
are available for service replacement. The reading
and courtesy lamp switches, bulb holders and wiring
are only available as part of the overhead console
wire harness. If either of the lamp switches or bulb
holders is faulty or damaged, the entire overhead
console wire harness assembly must be replaced.
For service of the reading and courtesy lamp bulbs,
refer to the appropriate wiring information.
OPERATION
All reading and courtesy lamps located in the over-
head console are activated by the door ajar switches
via the instrument cluster. When all of the doors are
closed, these lamps can be individually activated by
depressing the corresponding lens. When any door is
open, depressing the lamp lenses to activate the lamp
switches will not turn the lamps off.The instrument cluster monitors the door ajar
switches. When a door is open the instrument cluster
grounds the low side drivers to turn on the lamps.
Upon closing all doors, the instrument cluster ini-
tiates a 30 second timer. If any of the doors are
opened during the ªtime outº cycle, the instrument
cluster will reset the timer until all doors are closed.
The instrument cluster will faid to off when the doors
are closed and the ignition is turned ON, the time
out expires or the power locks are activated.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Insert a long, narrow, flat-bladed tool between
the curved (outboard) edge of the reading and cour-
tesy lamp lens and the overhead console housing
(Fig. 4).
(3) Gently pry inward and downward against the
lens until the latch tab in the center of the outboard
edge of the reading and courtesy lamp lens is disen-
gaged from the overhead console housing.
(4) Pull firmly on the lens toward the outboard
side of the vehicle to disengage the two pivot tabs on
the inboard edge of the reading and courtesy lamp
lens are disengaged from the overhead console hous-
ing.
(5) Remove the reading and courtesy lamp lens
from the overhead console housing.
Fig. 4 Overhead Console Reading Lamp Bulb
Removal
1 - LENS
2 - FLAT BLADE
3 - CONSOLE
8L - 28 LAMPS/LIGHTING - INTERIORDR
GLOVE BOX LAMP/SWITCH (Continued)

Certain functions and features of the power lock
system rely upon resources shared with other elec-
tronic modules in the vehicle over the Programmable
Communications Interface (PCI) data bus network.
For proper diagnosis of these electronic modules or of
the PCI data bus network, the use of a DRB IIIt
scan tool and the appropriate diagnostic information
are required.
CENTRAL LOCKING/UNLOCKING
The instrument cluster will lock all doors when a
cylinder lock switch is activated in the ªlockº posi-
tion. When the instrument cluster receives an unlock
command from one of the cylinder lock switches, it
will unlock only that door. If the instrument cluster
receives a second command within a 5 second period,
it will unlock all the remaining doors. The illumi-
nated entry will activate during door unlock.
ENHANCED ACCIDENT RESPONSE
Upon detection of an airbag deployment by way of
the PCI bus, the instrument cluster will:
²Immediately disable the power door lock output.
²Unlock all doors by activating the door unlock
output for approximately 300 milliseconds.
²After actuating the door unlock output, allow
the door lock motors to be activated if the door lock
input has been inactive (not erratic) for 2 seconds
since the reception of the airbag deployment mes-
sage.
REMOTE KEYLESS ENTRY
A Radio Frequency (RF) type Remote Keyless
Entry (RKE) system is an available factory-installed
option on this model. The RKE system allows the use
of a remote battery-powered radio transmitter to sig-
nal the instrument cluster to actuate the power lock
system. The RKE receiver operates on non-switched
battery current through a fuse in the Integrated
Power Module (IPM), so that the system remains
operational, regardless of the ignition switch position.
The RKE transmitters are also equipped with a
Panic button. If the Panic button on the RKE trans-
mitter is depressed, the horn will sound and the
exterior lights will flash on the vehicle for about
three minutes, or until the Panic button is depressed
a second time. A vehicle speed of about 25.7 kilome-
ters-per-hour (15 miles-per-hour) will also cancel the
panic event.
The RKE system can also perform other functions
on this vehicle. If the vehicle is equipped with the
optional Vehicle Theft Security System (VTSS), the
RKE transmitter will arm the VTSS when the Lock
button is depressed, and disarm the VTSS when the
Unlock button is depressed.
The RKE system includes two transmitters when
the vehicle is shipped from the factory, but the system
can retain the vehicle access codes of up to a total of
four transmitters. The transmitter codes are retained
in the RKE module memory, even if the battery is dis-
connected. If an RKE transmitter is faulty or lost,
new transmitter vehicle access codes can be pro-
grammed into the system using a DRB IIItscan tool.
This vehicle also offers several customer program-
mable features, which allows the selection of several
optional electronic features to suit individual prefer-
ences. Customer programmable feature options
affecting the RKE system include:
²Remote Unlock Sequence- Allows the option
of having only the driver side front door unlock when
the RKE transmitter Unlock button is depressed the
first time. The remaining doors unlock when the but-
ton is depressed a second time within 5 seconds of
the first unlock press. Another option is having all
doors unlock upon the first depression of the RKE
transmitter Unlock button.
²Sound Horn on Lock- Allows the option of
having the horn sound a short chirp as an audible
verification that the RKE system received a valid
Lock request from the RKE transmitter, or having no
audible verification.
²Flash Lights with Lock and Unlock- Allows
the option of having the park lamps flash as an opti-
cal verification that the RKE system received a valid
Lock request or Unlock request from the RKE trans-
mitter, or having no optical verification.
²Programming Additional Transmitters-
Allows up to a total of four transmitter vehicle access
codes to be stored in the receiver memory.
Certain functions and features of the RKE system
rely upon resources shared with other electronic
modules in the vehicle over the Programmable Com-
munications Interface (PCI) data bus network. For
diagnosis of these electronic modules or of the PCI
data bus network, the use of a DRB IIItscan tool
and the appropriate diagnostic information are
required.
OPERATION
POWER LOCKS
The instrument cluster locks or unlocks the doors
when an actuation input signal from a door lock
switch or Remote Keyless Entry Module (RKE) is
received. The instrument cluster turns on the output
drivers and provides a voltage level to the door lock
motor for a specified time. All passenger doors can be
locked or unlocked using a mechanical button
mounted on the door trim panel. The front passenger
doors can be locked or unlocked by using the key cyl-
inder.
8N - 2 POWER LOCKSDR
POWER LOCKS (Continued)

POWER WINDOWS
TABLE OF CONTENTS
page page
POWER WINDOWS
DESCRIPTION.........................19
OPERATION...........................19
DIAGNOSIS AND TESTING - POWER
WINDOWS...........................19
WINDOW MOTOR
REMOVAL.............................20WINDOW SWITCH
DIAGNOSIS AND TESTING - WINDOW
SWITCH............................20
REMOVAL.............................20
INSTALLATION.........................21
POWER WINDOWS
DESCRIPTION
The power window system allows each of the door
windows to be raised and lowered electrically by
actuating a switch on each door panel. A master
switch on the drivers door allows the driver to raise
or lower each of the passenger door windows and to
lock out the individual switches on the passenger
doors from operation. The power window system
receives battery feed through a fuse in the Integrated
Power Module (IPM) and a circuit breaker located in
the instrument panel wiring harness near the park
brake pedal, only when the ignition switch is in the
RUN or ACCESSORY position.
OPERATION
WINDOW SWITCH
The power window switches control the battery
and ground feeds to the power window motors. The
passenger door power window switches receive their
battery and ground feeds through the circuitry of the
drivers window switch. When the power window lock-
out switch is in the Lock position, the battery feed
for the passenger door window switches is inter-
rupted.
WINDOW MOTOR
Window motors use permanent type magnets. The
B+ and ground applied at the motor terminal pins
will cause the motor to rotate in one direction.
Reversing current through the motor terminals will
cause the motor to rotate in the opposite direction.
DIAGNOSIS AND TESTING - POWER
WINDOWS
WIRING VOLTAGE TEST
The following wiring test determines whether or
not voltage is continuous through the body harness
to the front switch.
(1) Remove the Driver Door Module (Refer to 8 -
ELECTRICAL/POWER LOCKS/DOOR MODULE -
REMOVAL).
(2) Disconnect wire connector from back of power
window switch.
(3) Switch ignition to the ON position.
(4) Connect the clip end of a 12 volt test light to
Pin 14 of the window switch harness connector.
Touch the test light probe to Pin 10.
²If the test light illuminates, the wiring circuit
between the battery and switch is OK.
²If the lamp does not illuminate, first check the
fuse in the Integrated Power Module (IPM). Check
the circuit breaker located near the park brake
pedal. If fuse and circuit breaker are OK, then check
for a broken wire.
Refer to the appropriate wiring information.
POWER WINDOW MOTOR TEST
If the power window motor is receiving proper cur-
rent and ground and does not operate, proceed with
motor test.
(1) Remove front door trim panel as necessary to
gain access to power window motor wire connector
(Refer to 23 - BODY/DOOR - FRONT/TRIM PANEL -
REMOVAL).
(2) Disconnect power window motor wire connector
from door harness.
(3) Using two jumper wires, connect one to a bat-
tery (+) source and the other to a good ground (-).
(4) Connect the Negative (-) jumper probe to one of
the motor connector terminals.
DRPOWER WINDOWS 8N - 19

(5) Momentarily touch the Positive (+) jumper
probe to the other motor connector terminal.
When positive probe is connected the motor should
rotate in one direction to either move window up or
down. If window is all the way up or down the motor
will grunt and the inner door panel will flex when
actuated in that one direction.
(6) Reverse jumper probes at the motor connector
terminals and window should now move in opposite
direction. If window does not move or grunt, replace
the motor.
If window moved completely up or down, reverse
the jumper probes and cycle window to the opposite
position to verify full operation.
If motor grunts and does not move, verify that reg-
ulator is not binding.
WINDOW MOTOR
REMOVAL
The window motor is serviced with the window
regulator (Refer to 23 - BODY/DOOR - FRONT/WIN-
DOW REGULATOR - REMOVAL) or (Refer to 23 -
BODY/DOORS - REAR/WINDOW REGULATOR -
REMOVAL).
WINDOW SWITCH
DIAGNOSIS AND TESTING - WINDOW SWITCH
The Light-Emitting Diode (LED) illumination
lamps for all of the power window and lock switch
and bezel unit switch paddles receive battery current
through the power window circuit breaker in the
junction block. If all of the LEDs are inoperative in
both the power window and lock switch units and the
power windows are inoperative, (Refer to 8 - ELEC-
TRICAL/POWER WINDOWS - DIAGNOSIS AND
TESTING). If the power windows operate, but any or
all of the LEDs are inoperative, the power window
and lock switch units with the inoperative LED(s) is
faulty and must be replaced. For complete circuit dia-
grams, refer to the appropriate wiring information.
(1) Check the fuse in the Integrated Power Module
(IPM) and the circuit breaker located near the park
brake pedal. If OK, go to Step 2. If not OK, replace
the faulty fuse or circuit breaker.
(2) Turn the ignition switch to the On position.
Check for battery voltage at the fuse in the Inte-
grated Power Module (IPM). If OK, turn the ignition
switch to the Off position and go to Step 3. If not OK,
check circuit breaker and repair the circuit to the
ignition switch as required.
(3) Disconnect and isolate the battery negative
cable. Remove the power window switch unit fromthe door trim panel (passenger doors). The drivers
door switch is included with the Driver Door Module
(Refer to 8 - ELECTRICAL/POWER LOCKS/DOOR
MODULE - DIAGNOSIS AND TESTING) for service
procedures. Unplug the wire harness connector from
the switch unit.
(4) Test the power window switch continuity. See
the Power Window Switch Continuity charts to deter-
mine if the continuity is correct in the Off, Up and
Down switch positions (Fig. 1). If OK, (Refer to 8 -
ELECTRICAL/POWER WINDOWS - DIAGNOSIS
AND TESTING). If not OK, replace the faulty switch.
POWER WINDOW SWITCH CONTINUITY
CHART
SWITCH POSITION CONTINUITY BETWEEN
NEUTRAL PIN 2 AND 5, PIN 4 AND
1
UP (FRONT
PASSENGER)PIN 6 AND 5
UP (REAR
PASSENGER)PIN 6 AND 1
DOWN (FRONT
PASSENGER)PIN 6 AND 1
DOWN (REAR
PASSENGER)PIN 6 AND 5
REMOVAL
FRONT PASSENGER
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the door trim panel (Refer to 23 -
BODY/DOOR - FRONT/TRIM PANEL - REMOVAL).
(3) Remove the switch from the trim panel bezel.
Fig. 1 PASSENGER DOOR SWITCH
8N - 20 POWER WINDOWSDR
POWER WINDOWS (Continued)

CAUTION: Do not attempt to remove sensor from
its mounting bracket as electronic calibration will
be destroyed (sensor-to-bracket mounting screws
are permanently attached). Two accelerator lever
set screws (Fig. 3) are used to position lever. Do
not attempt to alter positions of these set screws as
electronic calibration will be destroyed.
(1) Disconnect both negative battery cables at both
batteries.
(2) Remove cable cover (Fig. 1). Cable cover is
attached with 2 Phillips screws, 2 plastic retention
clips and 2 push tabs (Fig. 1). Remove 2 Phillips
screws and carefully pry out 2 retention clips. After
clip removal, push rearward on front tab, and
upward on lower tab for cover removal.
(3) Using finger pressure only, disconnect end of
speed control servo cable from throttle lever pin by
pulling forward on connector while holding lever
rearward (Fig. 2).DO NOT try to pull connector
off perpendicular to lever pin. Connector will
be broken.
(4) Using two small screwdrivers, pry throttle
cable connector socket from throttle lever ball (Fig.
2).Be very careful not to bend throttle lever
arm.
(5) Disconnect transmission control cable at lever
arm (if equipped). Refer to 21, Transmission.
(6) Squeeze pinch tabs on speed control cable (Fig.
2) and pull cable rearward to remove from cable
mounting bracket.
(7) Squeeze pinch tabs on throttle cable (Fig. 2)
and pull cable rearward to remove from cable mount-
ing bracket.
(8) Refer to 21, Transmission for transmission con-
trol cable removal procedures.
(9) Disconnect wiring harness clip (Fig. 3) at bot-
tom of bracket.
(10) Remove 6 mounting bolts (Fig. 3) and par-
tially remove APPS assembly from engine. After
assembly is partially removed, disconnect electrical
connector from bottom of sensor by pushing on con-
nector tab (Fig. 4).
(11) Remove APPS assembly from engine.
Battery Tray Mounted Sensor :
The APPS is serviced (replaced) as one assembly
including the sensor, plastic housing and cable. The
APPS assembly is located under the left (drivers
side) vehicle battery tray (Fig. 5). Access to APPS is
gained from over top of left / front tire.
(1) Disconnect negative battery cable at battery.
(2) Disconnect APPS cable at accelerator pedal.
Refer to Accelerator Pedal Removal / Installation.
(3) Remove wheel house liner at left / front wheel.
Refer to Body.(4) Gain access to APPS electrical connector by
opening swing-down door (Fig. 6). Disconnect electri-
cal connector.
(5) Remove 3 mounting bolts (Fig. 6).
(6) Remove APPS assembly from battery tray.
Fig. 1 CABLE/LEVER/THROTTLE LINKAGE COVER
1 - CABLE/LEVER/LINKAGE COVER
2 - PUSH UP LOWER TAB
3 - SCREWS/CLIPS (2)
4 - TAB PUSH HERE
Fig. 2 SERVO CABLE AT THROTTLE LEVER
1 - PINCH (2) TABS
2 - CABLE MOUNTING BRACKET
3 - PINCH TABS (2)
4 - OFF
5 - THROTTLE CABLE
6 - THROTTLE LEVER
7 - THROTTLE LEVER PIN
8 - OFF
9 - CONNECTOR
10 - SPEED CONTROL CABLE
DRFUEL INJECTION - DIESEL 14 - 69
ACCELERATOR PEDAL POSITION SENSOR (Continued)

(2) Position the switch bezel and seat the attach-
ment clips fully.
(3) Seat the clips on the steering column opening
cover and the lower drivers side bezel fully.
INSTRUMENT PANEL CENTER
BEZEL
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, SEAT BELT TENSIONER, OR INSTRU-
MENT PANEL COMPONENT DIAGNOSIS OR SER-
VICE. DISCONNECT AND ISOLATE THE BATTERY
NEGATIVE (GROUND) CABLE, THEN WAIT TWO
MINUTES FOR THE AIRBAG SYSTEM CAPACITOR
TO DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE AIRBAG SYSTEM. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
CAUTION: When removing and installing the center
bezel, use tape or other suitable material to protect
the cupholder and ash receiver from damage.
(1) Disconnect and isolate the negative battery
cable.
(2) Remove the steering column opening cover.
(Refer to 23 - BODY/INSTRUMENT PANEL/STEER-
ING COLUMN OPENING COVER - REMOVAL)
(3) Open the ashtray and cup holder.
(4) Remove the one center bezel retaining screw
(Fig. 18).
CAUTION: Extreme care must be taken not to
scratch the ashtray door while removing the instru-
ment panel center bezel. Apply masking tape to the
ashtray door if the center bezel is not being com-
pletely removed from the instrument panel.
(5) Using a trim stick C-4755 or equivalent, gently
pry the center bezel free from the instrument panel.
(6) Working behind the center bezel, disconnect all
electrical connectors and remove the bezel.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, SEAT BELT TENSIONER, OR INSTRU-
MENT PANEL COMPONENT DIAGNOSIS OR SER-
VICE. DISCONNECT AND ISOLATE THE BATTERY
NEGATIVE (GROUND) CABLE, THEN WAIT TWO
MINUTES FOR THE AIRBAG SYSTEM CAPACITOR
TO DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE AIRBAG SYSTEM. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
CAUTION: When removing and installing the center
bezel, use tape or other suitable material to protect
the cupholder and ash receiver from damage.
(1) Working behind the center bezel, connect all
electrical connectors.
(2) Gently install the center bezel on the instru-
ment panel by pushing straight in and seat the
attachment clips fully.
(3) Install the one center bezel screw.
(4) Install the steering column opening cover.
(Refer to 23 - BODY/INSTRUMENT PANEL/STEER-
ING COLUMN OPENING COVER - INSTALLA-
TION)
(5) Connect the negative battery cable.
Fig. 18 CENTER BEZEL
1 - INSTRUMENT PANEL
2 - CENTER BEZEL
3 - SCREW
DRINSTRUMENT PANEL 23 - 57
INSTRUMENT PANEL HEADLAMP SWITCH BEZEL (Continued)

NOTE: The instrument panel air outlets are retained
into the outlet housings by a light snap fit.
(1) Using a trim stick or another suitable wide
flat-bladed tool, gently pry the panel air outlet(s) out
of the panel outlet housing(s) as required (Fig. 1).
INSTALLATION
(1) Position the air outlet(s) onto the outlet hous-
ing(s).
(2) Gently push the air outlet into the housing
until it snaps into position.
BLEND DOOR
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.NOTE: Vehicles equiped with single zone HVAC
systems have one blend door, dual zone systems
have two blend doors.
(1) Remove the HVAC housing from the vehicle
(Refer to 24 - HEATING & AIR CONDITIONING/
DISTRIBUTION/HVAC HOUSING - REMOVAL).
(2) Disassemble the HVAC housing (Refer to 24 -
HEATING & AIR CONDITIONING/DISTRIBUTION/
HVAC HOUSING - DISASSEMBLY).
(3) Remove the levers from the driver and/or pas-
senger side blend door (if equipped) (Fig. 2).
(4) Gently slide the drivers and/or passenger side
blend door toward the out side of the housing. Tilt
and lift the door(s) out of the housing.
(5) Inspect the blend door(s), seals and the HVAC
housing for damage or binding and repair or replace
components as required.
INSTALLATION
(1) Position the blend door pivot shafts into the
pivot hole and actuator in the bottom of the lower
half of the HVAC housing.
(2) Install the blend door(s) by carefully tipping
the doors into the HVAC housing, then sliding each
door into it's operating position.
(3) Install the levers to the driver and/or passen-
ger side blend door (if equipped).
(4) Assemble the HVAC housing (Refer to 24 -
HEATING & AIR CONDITIONING/DISTRIBUTION/
HVAC HOUSING - ASSEMBLY)
Fig. 1 Instrument Panel Air Outlets
1 - HEADLIGHT SWITCH
2 - AIR OUTLETS
3 - INSTRUMENT CLUSTER
4 - CLIMATE CONTROL
5 - RADIO
6 - AIRBAG
7 - GLOVE BOX
8 - HEATED SEAT SWITCH (IF EQUIPPED)
9 - TRANSFER CASE SWITCH (IF EQUIPPED)
10 - CIGAR LIGHTER
11 - CUP HOLDERS
12 - ASH TRAY (IF EQUIPPED)
13 - POWER OUTLET
Fig. 2 Blend Door - Dual Zone Shown, Single Zone
Typical
1 - PASSENGER SIDE BLEND DOOR LEVER
2 - PASSENGER SIDE BLEND DOOR
3 - EVAPORATOR TEMPERATURE SENSOR WIRE
4 - HVAC HOUSING
5 - A/C EVAPORATOR
6 - EVAPORATOR TEMPERATURE SENSOR PROBE
7 - DRIVER SIDE BLEND DOOR
8 - DRIVER SIDE BLEND DOOR LEVER
DRDISTRIBUTION 24 - 27
AIR OUTLETS (Continued)