1998 DODGE RAM 1500 Transmission and transfer case

Condition Possible Cause Correction
Transfer case noisy while in, or
jumps out of, 4LO mode.1) Transfer case not completely
engaged in 4LO position.1) While rolling 2-3 MPH and the
transmission in NEUTRAL, or clutch
depressed on vehicles equipped
with a manual transmission, shift
transfer case to the 2WD or 4HI
position, and then back into the 4LO
position.
2) Range fork damaged, inserts
worn, or fork is binding on the shift
rail.2) Repair or replace components as
necessary.
3) Low range gear worn or
damaged.3) Repair or replace components as
necessary.
Lubricant leaking from transfer case
seals or vent.1) Transfer case overfilled. 1) Drain lubricant to the correct
level.
2) Transfer case vent closed or
restricted.2) Clean or replace vent as
necessary.
3) Transfer case seals damaged or
installed incorrectly.3) Replace suspect seal.
Abnormal tire wear. 1) Extended operation in 4HI mode
on dry surfaces,1) Operate vehicle in 2WD mode on
dry surfaces.
REMOVAL
(1) Shift transfer case into 2WD.
(2) Raise vehicle.
(3) Drain transfer case lubricant.
(4) Mark front and rear propeller shafts for align-
ment reference.
(5) Support transmission with jack stand.
(6) Remove the transfer case skid plate, if
equipped.
(7) Disconnect front and rear propeller shafts at
transfer case.
(8) Disconnect transfer case shift motor and mode
sensor wire connectors.
(9) Disconnect transfer case vent hose.
(10) Support transfer case with transmission jack.
(11) Secure transfer case to jack with chains.
(12) Remove nuts attaching transfer case to trans-
mission (Fig. 2).
(13) Pull transfer case and jack rearward to disen-
gage transfer case.
(14) Remove transfer case from under vehicle.
DISASSEMBLY
Position transfer case in a shallow drain pan.
Remove drain plug and drain any remaining lubri-
cant remaining in case.
Fig. 2 Remove Transfer Case - Typical
1 - TRANSMISSION
2 - TRANSFER CASE
3 - MODE SENSOR CONNECTOR
21 - 544 TRANSFER CASE - NV273DR
TRANSFER CASE - NV273 (Continued)

(16) Remove the rear output shaft bearing from
the rear case using Installer 7888 (Fig. 53).
(17) Install the rear output shaft bearing (Fig. 54)
into the rear case using Installer 8152 and Handle
C-4171.
(18) Install the rear output shaft bearing snap-
ring into the rear case half.INPUT AND PLANETARY GEAR
(1) Lubricate gears and thrust washers with rec-
ommended transmission fluid.
(2) Install bottom thrust washer (Fig. 55) in low
range gear planetary. Be sure washer tabs are prop-
erly aligned in gear notches.
(3) Install input gear in low range gear (Fig. 56).
Be sure input gear is fully seated.
Fig. 53 Remove Rear Output Shaft Bearing
1 - REAR CASE HALF
2 - INSTALLER 7888
Fig. 54 Install Rear Output Shaft Bearing
1 - REAR CASE HALF
2 - HANDLE C-4171
3 - INSTALLER 8152
Fig. 55 Install Bottom Input Gear Thrust Plate
1 - PLANETARY
2 - THRUST PLATE
Fig. 56 Install Input Gear From Planetary
1 - INPUT GEAR
2 - LOW RANGE PLANETARY
DRTRANSFER CASE - NV273 21 - 559
TRANSFER CASE - NV273 (Continued)

(7) Install snap-ring to hold input/low range gear
into front bearing (Fig. 61).
(8) Install a new input gear seal using Installer
8841 and Handle C-4171.
(9) Install a new input gear oil seal with Installer
9036 and Handle C-4171.
SHIFT FORKS AND MAINSHAFT
(1) Lubricate mainshaft splines with recommended
transmission fluid.
(2) Coat the interior of the drive sprocket hub with
ATF+4 and install the drive sprocket drive hub (Fig.
62) onto the mainshaft.(3) Install the mode hub (Fig. 63) onto the main-
shaft.
(4) Install the mode hub retaining ring (Fig. 64)
onto the mainshaft.
Fig. 61 Install Input Gear Retaining Ring
1 - INPUT GEAR
2 - RETAINING RING
Fig. 62 Install the Drive Sprocket Drive Hub
1 - MAINSHAFT
2 - DRIVE SPROCKET DRIVE HUB
Fig. 63 Install Mode Hub
1 - MAINSHAFT
2 - MODE HUB
Fig. 64 Install Mode Hub Retaining Ring
1 - MAINSHAFT
2 - MODE HUB
3 - RETAINING RING
DRTRANSFER CASE - NV273 21 - 561
TRANSFER CASE - NV273 (Continued)

(5) Install the clutch gear (Fig. 65) onto the output
shaft. Verify that the pointed ends of the clutch gear
teeth are pointing to the front of the mainshaft.
(6) Lubricate sector shaft with transmission fluid
and install shift sector in case (Fig. 66). Position slot
in sector so it will be aligned with shift fork pin
when shift forks are installed.
(7) Apply LoctiteŸ 242, or equivalent, to the
threads of the sector support to replentish the factory
applied patch. Install the shift sector support.
Tighten the sector support with Socket 9033 to 27-34
N´m (20-25 ft.lbs.).(8) Assemble and install range fork and hub (Fig.
67). Be sure hub is properly seated in low range gear
and engaged to the input gear.
(9) Align and insert range fork pin in shift sector
slot.
(10) Install mode fork and shift rail onto the mode
sleeve.
(11) Install the mode fork, sleeve, and shift rail
into the transfer case (Fig. 68).
Fig. 65 Install Clutch Gear
1 - OUTPUT SHAFT
2 - CLUTCH GEAR
3 - MODE HUB
Fig. 66 Install Shift Sector
1 - SHIFT SECTOR
Fig. 67 Install Range Fork And Hub Assembly
1 - RANGE HUB
2 - RANGE FORK
Fig. 68 Mode Fork And Sleeve Installation
1 - MODE SLEEVE
2 - MODE FORK AND RAIL
21 - 562 TRANSFER CASE - NV273DR
TRANSFER CASE - NV273 (Continued)

(7) Install the front companion flange onto the
front output shaft.
(8) Install two bolts 180É apart into the front out-
put shaft companion flange.
(9) Place holder over the bolts and against the
companion flange (Fig. 88).
(10) Install a new front companion flange nut.
Tighten the companion flange nut to 176-271 N´m
(130-200 ft.lbs.).
INSTALLATION
(1) Mount transfer case on a transmission jack.
(2) Secure transfer case to jack with chains.
(3) Position transfer case under vehicle.
(4) Align transfer case and transmission shafts
and install transfer case onto the transmission.
(5) Install and tighten transfer case attaching nuts
to 27-34 N´m (20-25 ft. lbs.) torque.
(6) Connect the vent hose.
(7) Connect the shift motor and mode sensor wir-
ing connectors. Secure wire harness to clips on trans-
fer case.
(8) Align and connect the propeller shafts.
(9) Fill transfer case with correct fluid. (Refer to
21 - TRANSMISSION/TRANSFER CASE/FLUID -
STANDARD PROCEDURE)
(10) Install skid plate, if equipped.(11) Remove transmission jack and support stand.
(12) Lower vehicle and verify transfer case shift
operation.
SPECIFICATIONS
TRANSFER CASE - NV273
TORQUE SPECIFICATIONS
DESCRIPTION N-m Ft. Lbs. In. Lbs.
Plug, Detent 16-24 12-18 -
Plug, Drain/Fill 20-34 15-25 -
Bolt, Extension Housing 27-34 20-25 -
Bolt, Case Half 27-34 20-25 -
Support, Sector 27-34 20-25 -
Nuts, Mounting 30-41 20-30 -
Bolts, Shift Motor and
Mode Sensor Assembly16-25 12-18 -
Nut, Companion Flange 176-271 130-200 -
Fig. 88 Install Companion Flange Nut
1 - HOLDER 6719
2 - BOLTS
21 - 568 TRANSFER CASE - NV273DR
TRANSFER CASE - NV273 (Continued)

have not been met. This is in an attempt to notify
the driver that the transmission needs to be put into
NEUTRAL, the vehicle speed is too great, or some
other condition outlined (other than a diagnostic fail-
ure that would prevent this shift) elsewhere (Refer to
8 - ELECTRICAL/ELECTRONIC CONTROL MOD-
ULES/TRANSFER CASE CONTROL MODULE -
OPERATION) is not met. Note that this flashing will
continue indefinitely until the conditions are eventu-
ally met, or the selector switch position is changed,
or if diagnostic routines no longer allow the
requested shift.
²
If the driver attempts to make a shift into transfer
case NEUTRAL, and any of the driver controllable con-
ditions are not met, the request will be ignored until all
of the conditions are met or until the NEUTRAL select
button is released. Additionally the neutral lamp will
flash, or begin to flash while the button is depressed
and operator controllable conditions are not being met.
All of the LED's except the Neutral will flash if any of
the operator controllable conditions for shifting are not
met while the Neutral button is depressed. This9toggle9
type of feature is necessary because the TCCM would
interpret another request immediately after the shift
into transfer case NEUTRAL has completed.
²No LED's illuminated indicate a fault in the
transfer case control system.
SHIFT MOTOR
DESCRIPTION
The shift motor (Fig. 96) consists of a permanent
magnet D.C. motor with gear reduction to convert a
high speed-low torque device into a low speed-high
torque device. The output of the device is coupled to
a shaft which internally moves the mode and range
forks that change the transfer case operating ranges.
The motor is rated at 25 amps maximum at 72É F
with 10 volts at the motor leads.
OPERATION
The transfer case shift motor responds to the
Transfer Case Control Module (TCCM) commands to
move the transfer case shift sector bi-directionally, as
required, to obtain the transfer case operating mode
indicated by the instrument panel mounted selector
switch.
REMOVAL
NOTE: New shift motor assemblies are shipped in
the 2WD/AWD position. If a new shift motor assem-
bly will be installed, it will be necessary to shift the
transfer case to the 2WD/AWD position prior to
motor removal.(1) Raise the vehicle on a suitable hoist.
(2) Disengage the wiring connectors from the shift
motor and mode sensor.
(3) Remove the bolts holding the shift motor and
mode sensor assembly onto the transfer case.
(4) Separate the shift motor and mode sensor
assembly from the transfer case.
INSTALLATION
(1) Verify that the shift sector o-ring is clean and
properly positioned over the shift sector and against
the transfer case.
NOTE: Verify that the shift motor position and sec-
tor shaft orientation are aligned. It may be neces-
sary to manually shift the transfer case if the shift
motor and sector shaft are not aligned.
(2) Position the shift motor and mode sensor
assembly onto the transfer case.
(3) Install the bolts to hold the assembly onto the
transfer case. Tighten the bolts to 16-24 N´m (12-18
ft.lbs.).
CAUTION: If the original shift motor and mode sen-
sor assembly bolts are reused, be sure to use
MoparTLock & Seal or LoctiteŸ 242 to replenish
the lock patch material originally found on the bolts
(4) Engage the wiring connectors to the shift motor
and mode sensor.
(5) Refill the transfer case as necessary.
(6) Lower vehicle and verify transfer case
operation.
Fig. 96 Shift Motor - Shown Inverted - Typical
1 - SHIFT MOTOR
DRTRANSFER CASE - NV273 21 - 575
SELECTOR SWITCH (Continued)

CONTROL MODULE - DESCRIPTION,
AIRBAG............................8O-11
CONTROL MODULE - DESCRIPTION,
FRONT...........................8W-97-5
CONTROL MODULE - DESCRIPTION,
FRONT..............................8E-5
CONTROL MODULE - DESCRIPTION,
TRANSFER CASE.....................8E-16
CONTROL MODULE - DESCRIPTION,
TRANSMISSION......................8E-20
CONTROL MODULE - DIAGNOSIS AND
TESTING, FRONT...................8W-97-5
CONTROL MODULE - DIAGNOSIS AND
TESTING, FRONT......................8E-5
CONTROL MODULE - INSTALLATION,
AIRBAG............................8O-13
CONTROL MODULE - INSTALLATION,
ENGINE.............................8E-4
CONTROL MODULE - INSTALLATION,
FRONT...........................8W-97-6
CONTROL MODULE - INSTALLATION,
FRONT..............................8E-5
CONTROL MODULE - OPERATION,
AIRBAG............................8O-11
CONTROL MODULE - OPERATION,
FRONT...........................8W-97-5
CONTROL MODULE - OPERATION,
FRONT..............................8E-5
CONTROL MODULE - OPERATION,
TRANSFER CASE.....................8E-16
CONTROL MODULE - OPERATION,
TRANSMISSION......................8E-20
CONTROL MODULE - REMOVAL, AIRBAG . 8O-12
CONTROL MODULE - REMOVAL, ENGINE . . . 8E-4
CONTROL MODULE - REMOVAL, FRONT . 8W-97-6
CONTROL MODULE - REMOVAL, FRONT . . . 8E-5
CONTROL MOTOR - DESCRIPTION, IDLE
AIR ...............................14-28
CONTROL MOTOR - INSTALLATION, IDLE
AIR ...............................14-29
CONTROL MOTOR - OPERATION, IDLE
AIR ...............................14-28
CONTROL MOTOR - REMOVAL, IDLE AIR . . 14-29
CONTROL RELAY - DESCRIPTION,
TRANSMISSION.....................21-405
CONTROL RELAY - OPERATION,
TRANSMISSION.....................21-405
CONTROL SWITCH - DESCRIPTION,
LUMBAR...........................8N-17
CONTROL SWITCH - OPERATION,
LUMBAR...........................8N-18
CONTROL SWITCH - REMOVAL,
LUMBAR...........................8N-18
CONTROLLED VISCOUS FAN DRIVE -
DIAGNOSIS AND TESTING,
ELECTRONICALLY.....................7-52
CONTROLLER ANTILOCK BRAKE -
DESCRIPTION........................8E-3
CONTROLLER ANTILOCK BRAKE -
INSTALLATION........................8E-3
CONTROLLER ANTILOCK BRAKE -
OPERATION..........................8E-3
CONTROLLER ANTILOCK BRAKE -
REMOVAL...........................8E-3
CONTROLS - DIAGNOSIS AND TESTING,
OVERDRIVE ELECTRICAL.............21-262
CONVERTER - DESCRIPTION, CATALYTIC
. . . 11-6
CONVERTER - DESCRIPTION, TORQUE
. . 21-255,
21-399
CONVERTER - INSTALLATION, TORQUE
. . 21-260,
21-404
CONVERTER - OPERATION, CATALYTIC
....11-6
CONVERTER - OPERATION, TORQUE
....21-259,
21-403
CONVERTER - REMOVAL, TORQUE
.....21-260,
21-404
CONVERTER DRAINBACK VALVE -
DESCRIPTION, TORQUE
..............21-261
CONVERTER DRAINBACK VALVE -
OPERATION, TORQUE
................21-261
CONVERTER DRAINBACK VALVE -
STANDARD PROCEDURE, TORQUE
......21-261
CONVERTER HOUSING FLUID LEAK -
DIAGNOSIS AND TESTING
......21-144,21-318
COOLANT - DESCRIPTION, ENGINE
.......7-31
COOLANT - DESCRIPTION, ENGINE
........0-3
COOLANT - DESCRIPTION, HOAT
.........7-32COOLANT - STANDARD PROCEDURE,
ADDING ADDITIONAL..................7-19
COOLANT FLOW - DIAGNOSIS AND
TESTING, RADIATOR...............7-54,7-56
COOLANT LEVEL CHECK - STANDARD
PROCEDURE.........................7-17
COOLANT RECOVERY CONTAINER- GAS
ENGINES - DESCRIPTION...............7-33
COOLANT RECOVERY CONTAINER- GAS
ENGINES - INSTALLATION...............7-33
COOLANT RECOVERY CONTAINER- GAS
ENGINES - OPERATION.................7-33
COOLANT RECOVERY CONTAINER- GAS
ENGINES - REMOVAL..................7-33
COOLANT TEMPERATURE SENSOR -
DESCRIPTION, ENGINE.................7-38
COOLANT TEMPERATURE SENSOR -
INSTALLATION, ENGINE................7-41
COOLANT TEMPERATURE SENSOR -
OPERATION, ENGINE...................7-38
COOLANT TEMPERATURE SENSOR -
REMOVAL, ENGINE....................7-39
COOLANT THERMOSTAT - 3.7L/4.7L -
DESCRIPTION, ENGINE.................7-44
COOLANT THERMOSTAT - 3.7L/4.7L -
INSTALLATION, ENGINE................7-45
COOLANT THERMOSTAT - 3.7L/4.7L -
OPERATION, ENGINE...................7-44
COOLANT THERMOSTAT - 3.7L/4.7L -
REMOVAL, ENGINE....................7-45
COOLANT THERMOSTAT - 5.9L DIESEL -
DESCRIPTION, ENGINE.................7-46
COOLANT THERMOSTAT - 5.9L DIESEL -
INSTALLATION, ENGINE..................7-47
COOLANT THERMOSTAT - 5.9L DIESEL -
OPERATION, ENGINE...................7-46
COOLANT THERMOSTAT - 5.9L DIESEL -
REMOVAL, ENGINE....................7-47
COOLANT THERMOSTAT - 8.0L -
DESCRIPTION, ENGINE.................7-48
COOLANT THERMOSTAT - 8.0L -
INSTALLATION, ENGINE................7-49
COOLANT THERMOSTAT - 8.0L -
OPERATION, ENGINE...................7-48
COOLANT THERMOSTAT - 8.0L -
REMOVAL, ENGINE....................7-49
COOLANT THERMOSTAT-5.7L -
DESCRIPTION, ENGINE.................7-41
COOLANT THERMOSTAT-5.7L -
INSTALLATION, ENGINE................7-43
COOLANT THERMOSTAT-5.7L -
OPERATION, ENGINE...................7-41
COOLANT THERMOSTAT-5.7L -
REMOVAL, ENGINE....................7-42
COOLER - 5.9L DIESEL - DESCRIPTION,
TRANS..............................7-68
COOLER - 5.9L DIESEL - OPERATION,
TRANS..............................7-69
COOLER - DESCRIPTION, TRANS.........7-67
COOLER - INSTALLATION, AIR TO OIL.....7-70
COOLER - INSTALLATION, FLUID........19-43
COOLER - INSTALLATION, RETURN
HOSE - GEAR TO................19-44,19-45
COOLER - INSTALLATION, RETURN
HOSE - RESERVOIR TO...........19-44,19-45
COOLER - INSTALLATION, TRANS........7-68
COOLER - INSTALLATION, WATER-TO-
AIR
................................7-70
COOLER - OPERATION, TRANS
...........7-67
COOLER - REMOVAL, AIR TO OIL
.........7-69
COOLER - REMOVAL, FLUID
............19-43
COOLER - REMOVAL, RETURN HOSE -
GEAR TO
......................19-44,19-45
COOLER - REMOVAL, RETURN HOSE -
RESERVOIR TO
.................19-44,19-45
COOLER - REMOVAL, TRANS
............7-68
COOLER - REMOVAL, WATER TO OIL
......7-69
COOLER AND PLUMBING - CLEANING,
CHARGE AIR
........................11-17
COOLER AND PLUMBING -
DESCRIPTION, CHARGE AIR
............11-16
COOLER AND PLUMBING - INSPECTION,
CHARGE AIR
........................11-17
COOLER AND PLUMBING -
INSTALLATION, CHARGE AIR
...........11-17
COOLER AND PLUMBING - OPERATION,
CHARGE AIR
........................11-16COOLER AND PLUMBING - REMOVAL,
CHARGE AIR........................11-17
COOLER SYSTEM - LEAKS - DIAGNOSIS
AND TESTING, CHARGE AIR............11-16
COOLING, SPECIAL TOOLS..............7-20
COOLING SYSTEM - ALL GAS ENGINES -
STANDARD PROCEDURE, DRAINING......7-17
COOLING SYSTEM - ALL GAS ENGINES -
STANDARD PROCEDURE, REFILLING......7-18
COOLING SYSTEM - OPERATION..........7-5
COOLING SYSTEM - TESTING FOR
LEAKS - DIAGNOSIS AND TESTING........7-5
COOLING SYSTEM 5.9L DIESEL ENGINE
- STANDARD PROCEDURE, DRAINING.....7-18
COOLING SYSTEM 5.9L DIESEL ENGINE
- STANDARD PROCEDURE, REFILLING.....7-19
COOLING SYSTEM CLEANING/REVERSE
FLUSHING - STANDARD PROCEDURE.....7-17
COOLING SYSTEM DIESEL ENGINE -
DIAGNOSIS AND TESTING...............7-7
COOLING SYSTEM FLOW - 5.9L DIESEL
- DESCRIPTION........................7-3
COOLING SYSTEM FLOW 3.7L/4.7L/5.7L
ENGINE - DESCRIPTION.................7-1
COOLING SYSTEM REQUIREMENTS -
DESCRIPTION, ENGINE.................24-1
COOLING SYSTEM, WARNING - ENGINE . . 24-42
CORE - DESCRIPTION, HEATER.........24-63
CORE - DESCRIPTION, SERVICE PORT
VALVE .............................24-70
CORE - INSTALLATION, HEATER.........24-63
CORE - INSTALLATION, SERVICE PORT
VALVE .............................24-70
CORE - OPERATION, HEATER...........24-63
CORE - REMOVAL, HEATER............24-63
CORE HOLE PLUG - INSTALLATION,
CAMSHAFT.........................9-206
CORE HOLE PLUG - REMOVAL,
CAMSHAFT.........................9-205
CORE PLUGS - INSTALLATION..........9-131
CORE PLUGS - REMOVAL..............9-131
CORES - REMOVAL, SERVICE PORT
VALVE .............................24-70
COUPLER - DESCRIPTION,
REFRIGERANT LINE...................24-67
COUPLER - INSTALLATION,
REFRIGERANT LINE...................24-68
COUPLER - OPERATION, REFRIGERANT
LINE...............................24-67
COUPLER - REMOVAL, REFRIGERANT
LINE...............................24-68
COUPLING - INSTALLATION, UPPER
STEERING..........................19-13
COUPLING - REMOVAL, UPPER
STEERING..........................19-13
COVER - DESCRIPTION, STRUCTURAL . . . 9-145,
9-216,9-57
COVER - FRONT - INSTALLATION, SEAT
BACK CUSHION......................23-82
COVER - FRONT - INSTALLATION, SEAT
CUSHION...........................23-83
COVER - FRONT - REMOVAL, SEAT BACK
CUSHION...........................23-82
COVER - FRONT - REMOVAL, SEAT
CUSHION...........................23-83
COVER - INSTALLATION...............23-16
COVER - INSTALLATION, ACM
..........8O-10
COVER - INSTALLATION, CENTER SEAT
BACK INERTIA HINGE
.................23-77
COVER - INSTALLATION, CENTER SEAT
CUSHION
...........................23-79
COVER - INSTALLATION, CYLINDER
HEAD
..............................9-255
COVER - INSTALLATION, DIFFERENTIAL
....3-97
COVER - INSTALLATION, GEAR HOUSING
. 9-301
COVER - INSTALLATION, INSTRUMENT
PANEL TOP
.........................23-59
COVER - INSTALLATION, REAR DOOR
SILL TRIM
..........................23-71
COVER - INSTALLATION, SHIFT
. . . 21-129,21-87
COVER - INSTALLATION, STEERING
COLUMN OPENING
...................23-60
COVER - INSTALLATION, STRUCTURAL
. . . 9-145,
9-216,9-57
COVER - INSTALLATION, TIMING/CHAIN
. . 9-227
COVER - OPERATION, STRUCTURAL
.....9-145,
9-216,9-57
8 INDEXDR
Description Group-Page Description Group-Page Description Group-Page

LUBRICATION - DIAGNOSIS AND
TESTING, ENGINE DIAGNOSIS.......9-187,9-7
LUBRICATION - OPERATION . . . 9-150,9-289,9-61
LUBRICATION - STANDARD PROCEDURE . . 19-34
LUBRICATION - STANDARD PROCEDURE,
BODY...............................23-3
LUMBAR CONTROL SWITCH -
DESCRIPTION.......................8N-17
LUMBAR CONTROL SWITCH -
OPERATION.........................8N-18
LUMBAR CONTROL SWITCH - REMOVAL . 8N-18
LUMBAR MOTOR - DESCRIPTION.......8N-18
LUMBAR MOTOR - DIAGNOSIS AND
TESTING...........................8N-18
LUMBAR MOTOR - OPERATION.........8N-18
LUMBAR SUPPORT HANDLE/BEZEL -
INSTALLATION.......................23-82
LUMBAR SUPPORT HANDLE/BEZEL -
REMOVAL..........................23-82
MAIN BEARING - FITTING - STANDARD
PROCEDURE, CRANKSHAFT.......9-134,9-207
MAIN BEARING CLEARANCE -
STANDARD PROCEDURE...............9-274
MAIN BEARING FITTING, STANDARD
PROCEDURE.........................9-44
MAIN BEARINGS - INSPECTION,
CRANKSHAFT..................9-135,9-208
MAINTENANCE SCHEDULES, 24-VALVE
CUMMINS TURBO DIESEL..............0-12
MALFUNCTION INDICATOR LAMP (MIL) -
DESCRIPTION.......................8J-31
MALFUNCTION INDICATOR LAMP (MIL) -
OPERATION.........................8J-31
MANAGER - DESCRIPTION, TASK.........25-1
MANAGER - OPERATION, TASK..........25-5
MANIFOLD - CLEANING, EXHAUST . 9-163,9-226,
9-298
MANIFOLD - CLEANING, INTAKE . . . 9-160,9-226,
9-297
MANIFOLD - DESCRIPTION, EXHAUST . . . 9-161,
9-226,9-74
MANIFOLD - DESCRIPTION, INTAKE.....9-159,
9-225,9-72
MANIFOLD - INSPECTION, EXHAUST.....9-163,
9-227,9-298
MANIFOLD - INSPECTION, INTAKE . 9-160,9-226,
9-297
MANIFOLD - INSTALLATION, EXHAUST . . . 9-164,
9-227,9-298,9-74
MANIFOLD - INSTALLATION, INTAKE.....9-160,
9-226,9-298,9-73
MANIFOLD - OPERATION, EXHAUST......9-226
MANIFOLD - REMOVAL, EXHAUST . . 9-161,9-226,
9-298,9-74
MANIFOLD - REMOVAL, INTAKE . . . 9-159,9-226,
9-297,9-73
MANIFOLD LEAKAGE - DIAGNOSIS AND
TESTING, INTAKE...............9-159,9-225
MANIFOLD LEAKS - DIAGNOSIS AND
TESTING, INTAKE.....................9-72
MANUAL - INSTALLATION, WINDOW
REGULATOR...................23-27,23-35
MANUAL - REMOVAL, WINDOW
REGULATOR...................23-26,23-35
MANUAL BLEEDING - STANDARD
PROCEDURE..........................5-5
MANUAL TRANSMISSION -
DESCRIPTION.........................0-4
MANUAL TRANSMISSION - NV3500 -
ASSEMBLY..........................21-17
MANUAL TRANSMISSION - NV3500 -
CLEANING..........................21-15
MANUAL TRANSMISSION - NV3500 -
DESCRIPTION........................21-1
MANUAL TRANSMISSION - NV3500 -
DIAGNOSIS AND TESTING..............21-3
MANUAL TRANSMISSION - NV3500 -
DISASSEMBLY........................21-4
MANUAL TRANSMISSION - NV3500 -
INSPECTION
........................21-16
MANUAL TRANSMISSION - NV3500 -
INSTALLATION
.......................21-39
MANUAL TRANSMISSION - NV3500 -
OPERATION
..........................21-1
MANUAL TRANSMISSION - NV3500 -
REMOVAL
...........................21-3
MANUAL TRANSMISSION - NV3500 -
SPECIAL TOOLS
.....................21-40MANUAL TRANSMISSION - NV3500 -
SPECIFICATIONS.....................21-40
MANUAL TRANSMISSION - NV4500 -
ASSEMBLY..........................21-63
MANUAL TRANSMISSION - NV4500 -
CLEANING..........................21-62
MANUAL TRANSMISSION - NV4500 -
DESCRIPTION.......................21-43
MANUAL TRANSMISSION - NV4500 -
DIAGNOSIS AND TESTING.............21-44
MANUAL TRANSMISSION - NV4500 -
DISASSEMBLY.......................21-46
MANUAL TRANSMISSION - NV4500 -
INSPECTION........................21-62
MANUAL TRANSMISSION - NV4500 -
INSTALLATION.......................21-80
MANUAL TRANSMISSION - NV4500 -
OPERATION.........................21-43
MANUAL TRANSMISSION - NV4500 -
REMOVAL..........................21-44
MANUAL TRANSMISSION - NV4500 -
SPECIAL TOOLS.....................21-81
MANUAL TRANSMISSION - NV4500 -
SPECIFICATIONS.....................21-81
MANUAL TRANSMISSION - NV5600 -
ASSEMBLY.........................21-106
MANUAL TRANSMISSION - NV5600 -
DESCRIPTION.......................21-88
MANUAL TRANSMISSION - NV5600 -
DIAGNOSIS AND TESTING.............21-90
MANUAL TRANSMISSION - NV5600 -
DISASSEMBLY.......................21-91
MANUAL TRANSMISSION - NV5600 -
INSPECTION.........................21-106
MANUAL TRANSMISSION - NV5600 -
INSTALLATION......................21-121
MANUAL TRANSMISSION - NV5600 -
OPERATION.........................21-90
MANUAL TRANSMISSION - NV5600 -
REMOVAL..........................21-90
MANUAL TRANSMISSION - NV5600 -
SPECIAL TOOLS....................21-123
MAP SENSOR - DESCRIPTION.....14-32,14-83
MAP SENSOR - INSTALLATION..........14-34
MAP SENSOR - OPERATION............14-32
MAP SENSOR - REMOVAL.............14-33
MARKER LAMP - INSTALLATION,
FENDER............................8L-18
MARKER LAMP - INSTALLATION,
TAILGATE...........................8L-18
MARKER LAMP - REMOVAL, FENDER....8L-17
MARKER LAMP - REMOVAL, TAILGATE . . . 8L-18
MASTER CYLINDER - DESCRIPTION......5-24
MASTER CYLINDER - OPERATION........5-25
MASTER CYLINDER BLEEDING -
STANDARD PROCEDURE................5-26
MASTER CYLINDER/POWER BOOSTER -
DIAGNOSIS AND TESTING..............5-25
MATCH MOUNTING - STANDARD
PROCEDURE.........................22-3
MATCHING TIRE - DESCRIPTION, FULL
SIZE, SPARE WHEEL WITH.............22-15
MATS - INSTALLATION, CARPETS AND
FLOOR.............................23-65
MATS - REMOVAL, CARPETS AND
FLOOR.............................23-65
MEASUREMENT - 4WD (LD) -
STANDARD PROCEDURE, HEIGHT.........2-3
MEASURING TIMING CHAIN WEAR -
STANDARD PROCEDURE...............9-167
MEASURING TIMING CHAIN WEAR,
STANDARD PROCEDURE................9-77
MECHANICAL - DIAGNOSIS AND
TESTING, ENGINE DIAGNOSIS.....9-185,9-188,
9-233,9-6,9-92
MECHANISM - DESCRIPTION, SHIFT....21-252,
21-398
MECHANISM - INSTALLATION, SHIFT.....21-87
MECHANISM - OPERATION, SHIFT......21-252,
21-398
MECHANISM - REMOVAL, SHIFT
........21-86
METRIC SYSTEM - DESCRIPTION
......Intro.-8
MICRO 420 BATTERY TESTER -
STANDARD PROCEDURE, USING
........8F-12
MILE, SPECIFICATIONS - TIRE
REVOLUTIONS PER
...................22-10
MINI-TRIP COMPUTER - DIAGNOSIS
AND TESTING, COMPASS
..............8M-6MIRROR - DESCRIPTION, AUTOMATIC
DAY / NIGHT........................8N-11
MIRROR - DIAGNOSIS AND TESTING,
AUTOMATIC DAY / NIGHT..............8N-11
MIRROR - INSTALLATION, SIDE VIEW....23-42
MIRROR - OPERATION, AUTOMATIC DAY
/ NIGHT............................8N-11
MIRROR - REMOVAL, AUTOMATIC DAY /
NIGHT.............................8N-12
MIRROR - REMOVAL, REAR VIEW.......23-69
MIRROR - REMOVAL, SIDE VIEW........23-41
MIRROR - REMOVAL, SIDEVIEW........8N-12
MIRROR FLAG - INSTALLATION, SIDE
VIEW..............................23-27
MIRROR FLAG - REMOVAL, SIDE VIEW . . . 23-27
MIRROR GLASS - INSTALLATION, SIDE
VIEW..............................23-43
MIRROR GLASS - REMOVAL, SIDE VIEW . . 23-42
MIRROR SUPPORT BRACKET -
INSTALLATION, REAR VIEW............23-70
MIRROR SWITCH - DIAGNOSIS AND
TESTING, POWER....................8N-12
MIRROR SWITCH - REMOVAL, POWER . . . 8N-12
MIRRORS - DESCRIPTION, HEATED.......8G-6
MIRRORS - DESCRIPTION, POWER......8N-10
MIRRORS - DIAGNOSIS AND TESTING,
POWER............................8N-10
MIRRORS - OPERATION, HEATED........8G-6
MIRRORS - OPERATION, POWER........8N-10
MODE - DESCRIPTION, CIRCUIT
ACTUATION TEST.....................25-1
MODE - DESCRIPTION, STATE DISPLAY
TEST...............................25-1
MODE DOOR - INSTALLATION..........24-38
MODE DOOR - REMOVAL..............24-38
MODE DOOR ACTUATOR - DESCRIPTION . . 24-23
MODE DOOR ACTUATOR -
INSTALLATION.......................24-23
MODE DOOR ACTUATOR - OPERATION . . . 24-23
MODE DOOR ACTUATOR - REMOVAL.....24-23
MODE SENSOR - DESCRIPTION . . 21-509,21-538,
21-573
MODE SENSOR - OPERATION . . . 21-509,21-539,
21-573
MODES OF OPERATION - DESCRIPTION....8E-7
MODES, STANDARD PROCEDURE -
CONFIGURING A NEW MODULE /
SWITCH OPERATING...................8Q-3
MODULE - DESCRIPTION, AIRBAG
CONTROL..........................8O-11
MODULE - DESCRIPTION, DRIVER DOOR . . 8N-5
MODULE - DESCRIPTION, FRONT
CONTROL........................8W-97-5
MODULE - DESCRIPTION, FRONT
CONTROL...........................8E-5
MODULE - DESCRIPTION, FUEL PUMP....14-11
MODULE - DESCRIPTION, FUEL TANK....14-63
MODULE - DESCRIPTION, HEATED SEAT . . . 8E-6
MODULE - DESCRIPTION, HEATED SEAT . . 8G-13
MODULE - DESCRIPTION, INTEGRATED
POWER..........................8W-97-3
MODULE - DESCRIPTION, REMOTE
KEYLESS ENTRY......................8N-7
MODULE - DESCRIPTION, SENTRY KEY
IMMOBILIZER.......................8E-13
MODULE - DESCRIPTION, TRANSFER
CASE CONTROL......................8E-16
MODULE - DESCRIPTION,
TRANSMISSION CONTROL.............8E-20
MODULE - DESCRIPTION, WIPER.......8R-22
MODULE - DIAGNOSIS AND TESTING,
DRIVER DOOR.......................8N-6
MODULE - DIAGNOSIS AND TESTING,
FRONT CONTROL..................8W-97-5
MODULE - DIAGNOSIS AND TESTING,
FRONT CONTROL.....................8E-5
MODULE - DIAGNOSIS AND TESTING,
HEATED SEAT ........................8E-6
MODULE - DIAGNOSIS AND TESTING,
HEATED SEAT
.......................8G-14
MODULE - DIAGNOSIS AND TESTING,
REMOTE KEYLESS ENTRY
..............8N-7
MODULE - INSTALLATION, AIRBAG
CONTROL
..........................8O-13
MODULE - INSTALLATION, DRIVER
DOOR
..............................8N-7
MODULE - INSTALLATION, ENGINE
CONTROL
...........................8E-4
20 INDEXDR
Description Group-Page Description Group-Page Description Group-Page