1998 CHEVROLET MALIBU radiator cap

Downloaded from www.Manualslib.com manuals search engine Heater and radiator hoses, and other engine
parts, can be
very hot. Don’t touch them. If you
do, you can be burned.
Don’t run the engine
if there is a leak. If you run
the engine, it could lose all coolant. That could
cause an engine fire, and you could be burned.
Get any leak fixed before you drive the vehicle.
NOTICE:
Engine damage from running your engine
without coolant isn’t covered by your warranty.
If there seems to be no leak, with the engine on, check to
see if the electric engine cooling fans are running.
If the
engine is overheating, both fans should be running.
If
they aren’t, your vehicle needs service.
How to Add Coolant to the Coolant
Surge Tank
If you haven’t found a problem yet, but the coolant level
isn’t at FULL COLD mark or slightly higher, add a
50/50 mixture of clean water (preferably distilled) and
DEX-COOL’ coolant at the coolant surge tank, but be
sure the cooling system, including the coolant surge tank
pressure cap, is cool before you do it. (See “Engine
Coolant” in the Index for more information.)
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They
are under pressure, and if you turn the coolant
surge tank pressure cap
-- even a little -- they
can come out at high speed. Never turn the cap
when the cooling system, including the coolant
surge tank pressure cap, is hot. Wait for the
cooling system and coolant surge tank pressure
cap to cool if you ever have to turn the
pressure cap.
5-17

Downloaded from www.Manualslib.com manuals search engine NOTICE:
In cold weather, water can freeze and crack the
engine, radiator, heater core and other parts.
So
use the recommended coolant. 1
A CAUTION:
I
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and
it will burn if the engine parts are hot
enough. Don’t spill coolant on
a hot engine.
I
k
1. You can remove the coolant surge tank pressure cap
when the cooling system, including
the coolant surge
tank pressure cap and upper radiator hose, is
no
longer hot. Turn the pressure cap slowly about
one-quarter
turn to the left and then stop.
If you hear a hiss, wait for that to stop. A hiss means
there
is still some pressure left.

Downloaded from www.Manualslib.com manuals search engine .. .
4. With the coolant surge tank pressure cap off, start the
engine and let it run until
you can feel the upper
radiator hose getting hot. Watch out for the engine
cooling fans.
By this time, the coolant level inside the coolant
surge
tank may be lower. If the level is lower, add
more of the proper mixture to the coolant surge tank
until the level reaches
FULL COLD.
5. Then replace the pressure cap. Be sure the pressure
cap
is tight.
Check the level in the surge tank when the
cooling
system has cooled down. If the coolant isn't at the
proper level, repeat Steps
1 to 3 and reinstall the
pressure cap or
see your dealer.
5-21

Downloaded from www.Manualslib.com manuals search engine Checking Coolant
The surge tank is located on the passenger’s side of the
engine compartment.
Thrning the surge tank pressure cap when the
engine and radiator are hot can allow steam and
scalding liquids to blow out and burn you badly.
Never turn the surge tank pressure cap
-- even a
little
-- when the engine and radiator are hot.
When your engine is cold, the coolant level should be at
the
FULL COLD mark or slightly higher.
1
If the low coolant light
comes on, it means you’re
6-22

Downloaded from www.Manualslib.com manuals search engine Adding Coolant
If you need more coolant, add the proper DEX-COOL'
coolant mixture at the surge tank, but only when the
engine
is cool.
/A C A UTION:
-
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and
it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
When redacing the pressure cap, make sure it
is tight.
Surge Tank Pressure Cap
I NOTICE:
Your pressure cap is an 15 psi (105 kPa)
pressure-type cap and must be tightly installed to
prevent coolant loss and possible engine damage
from overheating.
When you replace your surge tank pressure cap, a
GM
cap is recommended.
Thermostat
Engine coolant temperature is controlled by a thermostat
in the engine coolant system. The thermostat stops the
flow of coolant through the radiator until the coolant
reaches a preset temperature.
When you replace your thermostat, an ACDelco@
thermostat
is recommended.
6-23

Downloaded from www.Manualslib.com manuals search engine I Short Trip/City Maintenance Schedule I
150,000 Miles (240 000 km)
C 1 Drain, flush and refill cooling system (or every 60 months since last service,
whichever occurs first). See “Engine Coolant” in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test
cooling system and pressure cap.
An Emission Control Service.
DATE I
MILEAGE
7-20

Downloaded from www.Manualslib.com manuals search engine Long Trip/Highway Maintenance Schedule I
I
150,000 Miles (240 000 km)
0 Drain, flush and refill cooling system (or every 60 months since last service,
whichever occurs first). See “Engine Coolant” in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck.\
Pressure test
the cooling system and pressure cap.
An Emission Control Sewice.
DATE

Downloaded from www.Manualslib.com manuals search engine Part C: Periodic Maintenance
Inspections
Listed below are inspections and services which should
be performed at least twice a year (for instance, each
spring and fall). You should let your dealer’s service
department or other qualified service center do these
jobs. Make sure any necessary repairs are completed
at once.
Proper procedures to perform these services may be
found in a service manual. See “Service and Owner
Publications” in the Index.
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack
of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chafing, etc. Clean and then inspect the drive
axle boot seals
for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which could
cause a heat build-up in the floor pan or could let
exhaust fumes into the vehicle. See “Engine Exhaust”
in
the Index.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they are
cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed. Clean the outside
of the radiator and air conditioning condenser.
To help
ensure proper operation, a pressure test of the cooling
system and pressure cap
is recommended at least
once a year.