1998 AUDI S4 01E Transmission Assembly Workshop Manual

34-48


6 -
Follower
Only replace complete with selector rod for
5th and 6th gear - 8 - Pulling off Page 34
-63
Fitting Page 34
-77
7 -
Selector fork for 5th and 6th gear
Can be replaced individually
8 -
Selector rod for 5th and 6th gear Only replace complete with follower - 6 -Removing Page 34
-62
Installing Page 34
-72
9 -
Locking collar, synchro-ring, synchro-hub
for 5th and 6th gear
Removing Page 34
-63
Installing Page 34
-76
Pa
ge 9 of 14 Transmission, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.34.4

34-49


10 -
Circlip
Re-determining Page 34
-80
11 -
5th speed gear
Pulling off Page 34
-62
Pressing on Page 34
-79
12 -
6th speed sliding gear
Pull off together with synchro-hub and
inner race for 5th gear Page 34
-64

13 -
Needle bearing for 6th gear
14 -
Thrust washer for needle bearing for 6th
gear
Installation position: grooves face circlip,
smooth face contact surface towards
needle bearing
15 -
Circlip
Pa
ge 10 of 14 Transmission, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.34.4

34-50


16 -
Inner race for cylinder roller bearing
Take off by hand Page 34
-65
17 -
Shim
Re-determine thickness Page 34
-78
18 -
Spacer sleeve
Length 39.6 mm
19 -
6th speed gear To press off, remove bearing plate Page 34
-65

Pressing off Page 34
-68
Pressing on Page 34
-69
Pa
ge 11 of 14 Transmission, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.34.4

34-51


Input shaft, drive pinion, hollow shaft and
internal selector mechanism from bearing
plate, removing and installing

1 -
Bearing plate
Servicing Page 34
-112
2 -
Selector rod for 5th and 6th gear
Only replace complete with follower for 5th
and 6th gear Page 34
-48

3 -
Follower for reverse gear
Pulling out ball sleeve Fig. 3 , Page
Page 34
-118

Driving in ball sleeve Fig. 4 , Page
Page 34
-119

Pa
ge 12 of 14 Transmission, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.34.4

34-52


4 -
Selector fork for 3rd and 4th gear
Can be replaced individuallyInstallation position: rib towards follower
5 -
Selector rod for 3rd and 4th gear Only replace complete with follower for 3rd
and 4th gear
6 -
Input shaft Disassembling and assembling Page 35
-1
7 -
Follower for 1st and 2nd gear
Can be replaced individually
Pa
ge 13 of 14 Transmission, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.34.4

34-53


8 -
Circlip
Qty. 2
9 -
Selector rod for 1st and 2nd gear Only replace together with selector fork for
1st and 2nd gear (secured together by
means of a pin)
10 -
Hollow shaft Disassembling and assembling Page 35
-13

11 -
Drive pinion
Disassembling and assembling Page 35
-13

12 -
Locking bolts
Qty. 4For aluminium bolt: 50 NmFor steel bolt: 70 NmMark installation positions of aluminium
bolts and steel bolts; do not interchange
Pa
ge 14 of 14 Transmission, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.34.4