Page 894 of 1680

Moonroof
Motor, Drain Tube and Frame Replacement
CAUTION: Be careful not to damage the seats, dash-
boa.d and other interior trim.
1. Remove the glass (see page 20-79) and headliner
{see page 2O-98}.
2. Disconnect the motor connector, and remove the
clips securing the ceiling light wire harness.
Remove the bolts and nuts, then remove the motor,
if necessary.
NOTE: Make sure both sliders are parallel when in-
stalling the motor.
3.
: Bolt, nut locations
A
: 8olt, 2
6x 1.0mm I9.8Nm L
Nut, 3
6 x 1.0 mm I9.4 N.m
BA:
6@{1.0 kgf7 .2 tbl:!)(1.O kgf m, I
1' lIltl /
< : Clip locations, 2
4,
FRAME
Oisconnect the drain tubes.
Remove the bolts, then remove the lrame from the
car.
NOTE: You may require assistance when removing
the trame.
A : Bolt locations, 8
TUBE CLIP
FRAME SEAL
Pull the drain tubes out the front and rear pillars.
NOTE: Before pulling out the drain tube, tie a string
to the end of it so it can be reinstalled.
REAR DRAINTUBES
7. Installation is lhe reverse of the removal procedure.
NOTE:
a Clean the surtace of the frame.
a Check the lrame seal.
a Check tor water leaks.
DRAIN TUBETo install, slide the draintube over the {rame nozzleat least 10 mm i0.4 in).
-'
6 x 1.0 mm9.8 N.m 11.0 kgt m,7.2 tbf.fr)
FRAME
FRONTDRAIN VALVES
!
\"
20-80
\
v
Page 895 of 1680
Glass Bracket/SlidetLifterGuide Rails and Cable Assembly Replacement
1.
2.
3.
Remove the frame from the car (see page 20 8O).
Remove the motor (see page 20 80).
Remove the drain channel.
NOTE: Take care not to damage, twist or lift the
sea L
5. Remove the front rail holder on each side.
V: Nut, scaew locations
AV: Nut, 2Bv: Screw, 2
1er I
YIc,/
6 x 1.0 mm9.8Nm('1.0 kgf m, I7 2 !!!!!l ./
V : Screw locations. 2
/e, I
Y)
6.
7.
Remove the anchor spring on each side.
Remove the nuts and screws, then lift and remove
both guide rails and cable assembly from the frame.
Remove the sunshade and both sunshade rails.
FRAMEV : Nut, screw locations
AV: Nut, 2Bv: Screw, 4
4. Remove the tront drain channel on each side.
V : Clip locations, 2
I
@
NOTE: To install, Iill rhegroove in each grommet with sealant.
FRONT DBAINCHANNELGUIDE RAIL
,._--'//r\/-rr / \
sur'rsHaor ---i:579 )RA|L \/\---_ _/,/ CABLE
ANCHORSPFING
GUIOE RAIL
GUIDE RAIL
GROMMET
Page 898 of 1680
Moonroof
lndex
Sedan
GLASS BRACKETReplacement, page 20 88
SUNSHADEBeplacement, page
MOTORReplacement, page 20 87
FRONT DRAINCHANNEL
SUNSHADE RAIL
GUIOE RAILReplacemenl, page 20-88
REAR RAILHOLDER
SEAL
FRONT DRAIN TUBE
\,r,
r
/
REAR DRAIN TUBE
RIGHT REARORAIN VALVE
A FRONT ORAINq!-vawe
20-84
z=2,>
ORAIN CHANNEL
HoR I
v#,o**,"*
%bYP
FRAMEReplacement, page 20-87
\u 51-'--q€ \"
I
Page 899 of 1680

)
Troubleshooting
Glass Height Adjustment
The rooJ panel should be even with the glass weather
strip, to within 1.8 t 0.5 mm (O.O7 tO.O2 in) allthe way
around. It not, slide the sunshade back, and:
1. Tilt-up the glass.
2. Loosen the bolts and adjust the glass.
3. Repeat on opposite side if necessary.
1.810.5 mm {0.07 } 0.02 inl
Gr_ASS
4-(.'
ROOF PANELGLASS BRACKET
GLASS WEATHERSTRIP
4. Side-to-side fit oI glass weatherstrip can be adjust-
ed by loosening the frame mounting bolts and mov
ing the frame right or left and forward or backward
by hand (see page 20-87).
GLASS BRACKET
SymptomProbable Cause
Water leaks1. Clogged drain tube.
2. Gap between glass weatherstrip and roof panel.
3. Detective or improperly installed glass weatherstrip.
4. Gap between drain seal and roof panel.
Wind noise1. Excessive clearance between qlass weatherstriD and roof oanel.
Motor noiseI
2
3
Loose motor.
Worn gear or bearing.
Cable assembly deformed.
Glass does not move, but motor
turnS
1
2
3
Clutch out of adjustment.
Foreign matter stuck between guide rail and slider.
lnner cable loose.
Cable assembly not attached properly.
Glass does not move and motor
does not turn (glass can be moved
with moonroof wrench)
I
2
3
Blown fuse.
Faulty switch.
Battery run down.
Defective motor.
Faulty relay.5
{
s
I
20-85
Page 901 of 1680

Motor, Drain Tube and Frame Replacement
J
J
CAUTION: Be ca.eful not to damage the seats, dash-
board and other interior trim,
1. Remove the glass (see page 2O-86) and headliner(see page 20- 1OO).
2. Disconnect the motor connector, and remove the
clips securing the ceiling light wire harness.
NOTE: To remove the motor, remove the screws.
3. Disconnect the drain tubes.
4. Loosen the front bolts.
5. Remove the bolts, then remove the frame from the
car.
NOTE:
a You may require assistance when removing the
f rame.
a Take care not to bend the sunshade rails.
TUBECLIP
CONNECTORMake sure the sliders areparallel when installing themotor.
FRAMEFRAME SEAL
DRAIN TUBETo Install, slide the drain tube overthe frame nozzle at least 10 mm (0.4 in).
EOLT6 x 1.0 mm9.8 N.m l1.O kgf .m,
7 .2 tbt.ltl
Loosen the front bolts,
Fo.ward
6.
7.
SUNSHADERAILS
Pull the drain tubes out of the front and rear pillars.
NOTE: Before pulling out the drain tube, rie a string
to the end oI it so it can be reinstalled.
Installation is the reverse ol the removal procedure.
NOTE:
a Install the tube clips with the ends {acing the side to ease
a Clean the surface of the frame.
a Check the frame seal.
a Check lor water leaks.
a Make sure the sunshade moves smoothly.
FRONTDRAIN VALVES
installation of the headliner.
Page 902 of 1680
Moonroof
Remove the frame (see page 20-87).
Remove the drain channel.
NOTE: Take care not to damage, twist or lift the
seal.
SCREW
Remove the motor (see page 20-87).
Remove the tront drain channel.
Remove the nut, then remove the front rail holder'
Glass Bracket/Slider, Lifter. Guide Rails and Cable Assembly Replacement -
1.
2.
5.
6.
NUT6x1.0mm9.8 N m 11.0 kgf rrt,7 .2 lbl.lrl
GLASS BRACKET/SLIDER, LIFTERSUB.SEAL
rnorur / r.l .i:'r
RAIL . ',.;.
"o.ol.. i\
9. Slide rhe qldss brackel slrder, liftel backward, then remove it
NOTE: Install the rear rail holder, then glue
the sub seal to the lrame.
FRAME
20-88
3. Remove the screwg, then remove the sunshade rail
by sliding it backward.
SUNSHADERAIL
SUNSHADE RAIL
7. Remove the screws @ attaching the guide rail, then lilt the guide rail.
8. Remove the nut, then remove the rear rail holder.
NOTE: Remove the anchor spring.
FRONT DRAINCHANNEL
NUT6 x 1.0 mm9.8 N m {1.0 kgl m,
7.2 tbf ft)
L-
Page 903 of 1680
1O. Separate the glass bracket,
and slider.
INNER CABLE
litt€r, slide stopper link
GLASSBRACKET
11.
SLIDER
NOTE: To install, apply multipurpose greaseto the lifter and slide stopper link.
Slide the anchor rod forward, then remove it from
the guide rail.
STOPPER
To install, insert the anchorrod by turnjng the stopper 9Oo.
ANCHOR ROD
14.
20-89
'12.Slide the guide rail backward, then remove the guide
rail from the inner cable.
NOTE: To install, apply caulking to the guide rail
mounting surtace on the frame.
Apply caolking beforeinstalling the guide rail.
'13. Remove the screws, then remove the cable assem
bly trom the f rame.
NOTE: Take care not to bend the cable tubes.
NOTE: To install, fill the groove Ineach grommet with sealant.
Installation is the reverse of the removal procedure.
NOTE:
a Damaged parts should be replaced.
a Apply grease to the sliding portion.
FRAME
Page 913 of 1680
Remove the grab handle (tront passenger's) and gfab
hole caps (drjver's).
: Screw locations, 2
ACCESSCOVER
ACCESScovEnaccEssCOVER
FRAME
d
w"
t
A
\={
SOCKETPLUG
5. Remove the socket plug lmoonroof modell.
Remove the socket plug lromrhe frame by turning it 9Oo
6. Remove the upper anchor bolts from the front and
rear seat belts (see pages 20-117 , 1211.
7. Remove the upper portion of the quarter pillar trim
panel, then detach the headliner clip on each side.
A : Clip locations, 2
AI
@)
Remove the roof trim
Open the hatch, then
Remove the headliner.
ROOF TRIM
HEAOLINER
{moonroof model).
remove the rear roof trim.
(cont'd)
HEADLINER
8.
20-99