1997 VOLKSWAGEN PASSAT brake rotor

Downloaded from www.Manualslib.com manuals search engine 46-2

1 - Brake disc, not
ventilated When worn always
replace on both sides Brake disc diameter:
256 mm Brake disc thickness:
13 mm Wear limit: 11 mm 2 - Brake disc, ventilated When worn always
replace on both sides Brake disc diameter:
256 mm Brake disc thickness:
20 mm Wear limit: 18 mm 3 - Screw
4 - Countersunk screw To secure rotor Only on vehicles with
ABS Page 2 of 7Front brakes, servicing (Girling caliper)12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.46.1

Downloaded from www.Manualslib.com manuals search engine 46-3

Repair Manual, Maintenance 5 - Brake pad With brake pad wear
indicator Always replace on
both sides Removing and
installing Page 46-6 Pad thickness: non-
ventilated brake disc,
14 mm Pad thickness:
ventilated brake disc,
11 mm Checking thickness Wear limit: 7 mm
(including backplate)
6 - Hub Removing and
installing from
Page 40-14 7 - Wheel speed sensor
rotor Only on vehicles with
ABS
8 - Hex bolt, 10 Nm (7 ft lb) 9 - Splash plate Page 3 of 7Front brakes, servicing (Girling caliper)12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.46.1

Downloaded from www.Manualslib.com manuals search engine 46-11

16 - Splash plate
17 - Hex bolt, 10 Nm (7 ft lb) 18 - Speed sensor rotor Only on vehicles with
ABS
19 - Hub Removing and
installing Page 40-14 20 - Countersunk bolt Page 4 of 7Front brakes, servicing (Teves/Ate)12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.46.2

Downloaded from www.Manualslib.com manuals search engine 46-16

6 - Outer wheel bearing
7 - Wheel speed sensor
rotor Only on vehicles with
ABS
8 - Brake drum Vehicles with front
wheel drive Brake drum diameter:
230 mm Wear limit: 231.5 mm Clean thoroughly,
check for wear,
damage, tolerances,
damaged wheel bolt
threads and condition
of braking surface Fill hub with multi-
purpose grease Check for ovality 9 - Stub axle Page 2 of 4Rear wheel brakes, servicing (drum brakes)12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.46.3

Downloaded from www.Manualslib.com manuals search engine 46-32

24 - Wheel speed sensor
rotor Insert drift through
wheel bolt holes and
drive off Drive on with suitable
sleeve
25 - Hex bolt, 60 Nm (44 ft
lb)
26 - Dished spring washer Larger seating surface
towards backing plate
27 - Backing plate
28 - Stub axle
29 - Parking brake cable Adjusting parking
brake Page 46-36 30 - Spring clip Page 6 of 10Rear wheel brakes, servicing (disc brakes)12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.46.5