1997 SSANGYONG KORANDO wheel

OM600 ENGINE MECHANICAL 1B3 -- 109
D AEW OO M Y_2000
VALVE SPRINGS (CYLINDER HEAD INSTALLED)
Preceding Work : Removal of camshaft
1 Valve Tappet
2 Valve Cotters
3 Spring Retainer4 Valve Spring Check, replace if necessary....
5 Timing Chain
6 Cylinder Head
Notice
Remove the valve springs only when the piston is at
TDC.
Tools Required
102 589 03 40 00 Magnetic Bar
116 589 06 63 00 Magnetic Finger
603 589 01 40 00 Holding Wheel
667 589 00 31 00 Press Lever
667 589 02 63 00 Supporting Bar

1B3 -- 110 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
Removal & Installation Procedure
1. Remove the valve tappet (1) with magentic lifter.
Notice
Place the valve tappets upside down (open end up-
ward)
Magentic Liter 102 589 03 40 00
2. Install the holding wheel (7) into the timing chain of
camshaft sprocket piston.
Holding Wheel 603 589 01 40 00
3. Position the piston of relevant cylinder at TDC.
4. Install the supporting bar (8).
Supporting Bar 667 589 02 63 00
5. Using the press lever (9), press the spring retain-
er(3) downward and remove the valve cotters (2)
with magnetic finger (10).
Notice
Be careful not to damage guide bore of the valve
tappet.
Press Lever 667 589 00 31 00
Magnetic Finger 116 589 06 63 00

OM600 ENGINE MECHANICAL 1B3 -- 111
D AEW OO M Y_2000
6. Remove the spring retainer(3) and spring (4).
7. Check the valve spring and replace if necessary.
8. Insert valve spring (4) with the color coding (arrow)
facing down and insert valve spring Retainer(3).
9. By press the spring retainer(3) with press lever (90),
install the valve cotters with magnetic finger (10).
Press Lever 667 589 00 31 00
Magnetic Finger 116 589 06 63 00
10. Remove the supporting bar.
11. Remove the holding wheel (7) from the timing chain
(5).
Holding Wheel 603 589 01 40 00
13. Coat the valve tappet with oil and install it.
Magnetic Bar 102 589 03 40 00

OM600 ENGINE MECHANICAL 1B3 -- 113
D AEW OO M Y_2000
Tools Required
667 589 00 31 00 Press Lever
104 589 00 37 00 Pliers
102 589 03 40 00 Magnetic Lifter
603 589 01 40 00 Holding Wheel
601 589 02 43 00 Drift
116 589 06 63 00 Magnetic Finger
667 589 02 63 00 Supporting Bar
A: Intake valve stem seal B: Exhaust valve stem seal



















































































































































































































































































































































































































































































































































Intake valve stem seal
































































































































































































































































Exhaust valve stem seal
ChamferOffsetAll round
Inner diameter ’d’7.3 mm8.2 mm
ColorBrownGreen
Wire ringBlackYellow

1B3 -- 114 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
Replacement Procedure
1. Remove the valve tappet (1) with magnetic lifter.
Notice
Place the valve tappets upside down (open end up-
ward).
Magnetic Lifter 102 589 03 40 00
2. Install the holding wheel (7) into the timing chain
(11).
Holding Wheel 603 589 01 40 00
3. Position the piston of relevant cylinder at TDC.
4. Install the supporting bar (8).
Supporting Bar 667 589 02 63 00
5. Using press lever (9), press the spring retainer(3)
downward and remove the valve collets with mag-
netic finger (10).
Press Lever 667 589 00 31 00
Magnetic Finger 116 589 06 63 00

OM600 ENGINE MECHANICAL 1B3 -- 183
D AEW OO M Y_2000
OIL GALLERY STEEL BALL
Preceding Work : Removal of cooling fan
Removal of the water pump housing
Removal of the flywheel and driven plate
1 Steel Ballφ15mm .........................2 Screw Plug Loctite 241, 50N∙m .............
Notice
The screw plug (2) has to be installed as a repair
solution if the steel ball (1) is leaking.

1B3 -- 2 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Engine Assembly
ApplicationNSmLb-- FtLb-- In
Skid Plate Bolt28 -- 4721 -- 35--
Drain Plug Bolt3022--
Coolong Fan Shroud Bolt3--7--27 -- 62
Control Linkage Nut8--186--13--
Clutch Linkage Cylinder Nut20 -- 3415 -- 25--
Exhaust Manifold Bolt3022--
Propeller Shaft Bolt & Nut (Axle)70 -- 8052 -- 59--
Propeller Shaft Bolt & Nut (T/C)81 -- 8960 -- 66--
Engine Mounting Nut50 -- 7537 -- 55--
Crankshaft Assembly
ApplicationNSmLb-- FtLb-- In
Cooling Fan Belt Pulley Bolt10--89
Socket Bolt2317--
Tighten The Bolt200 / 90_148 / 90_--
End Cover Bolt10--89
Crankshaft Bearing Cap Bolt55 / 90_41 / 90_--
Ball Bearing45 / 90_33 / 90_--
Camshaft Sprocket Bolt25 / 90_18 / 90_--
Oil Pump Sprocket Bolt2518--
Piston
ApplicationNSmLb-- FtLb-- In
Connecting Rod Bolt35 / 90_26 / 90_--
Flywheel
ApplicationNSmLb-- FtLb-- In
12-- Sided Stretch Bolt45 / 90_33 / 90_--

SSANGYONG MY2002
2A-2 SUSPENSION DIAGNOSIS
Inspect the tires for improper pressure and uneven wear.
Inspect the joint from the steering column to the steer-
ing gear for loose connections or wear.
Inspect the front and the rear suspension, the steering
gear, and the linkage for loose or damaged parts.
Inspect for out-of-round tires.
Inspect for out-of-balance tires, bent wheels, and worn
or loose wheel bearings.
Check the power steering pump serpentine belt tension.
Inspect the power steering system for leaks. Also, check
the power steering fluid level.Action
Checks
Checks
Inspect for incorrect toe on the front and the rear wheels.
Inspect for a twisted or a bent suspension arm. Inspect for mismatched or uneven tires.
Inspect for a broken or a sagging spring.
Inspect for a radial tire lateral force.
Check the front-wheel alignment.
Inspect for an off-center steering gear.
Inspect for front-brake dragging.
DIAGNOSIS
GENERAL DIAGNOSIS
Problems in the steering, the suspension, the tires,
and the wheels involve several systems. Consider all
systems when diagnosing a complaint. Some problems,
such as abnormal or excessive tire wear and scuffed
tires, may be the result of hard driving. Always roadtest the vehicle first. If possible, do this road test with
the customer.
Proceed with the following preliminary checks. Correct
any substandard conditions.
Preliminary Checks
Replace the tires.
Replace the spring.
Check the wheel alignment. Switch the tire and the
wheel assemblies. Replace the tires, as needed.
Align the front wheels.
Reseat the pinion valve assembly. Replace the pinion
valve assembly, as needed.
Adjust the front brakes.
Car Lead/Pull
Action
Adjust the toe on the front and the rear wheels.
Replace the suspension arm.
Scuffed Tires
Inflate the tires to the proper pressure.
Tighten the intermediate shaft pinch bolts. Replace the
intermediate shaft, as needed.
Tighten the front and the rear suspension. Tighten the
steering gear mounting bracket bolts. Tighten the inter-
mediate shaft pinch bolts. Replace the front and the rear
suspension, as needed. Replace the steering gear, as
needed. Replace the intermediate shaft, as needed.
Perform a free runout test. Match-mount the tires.
Balance the wheels. Replace the wheels. Replace the
wheel bearings.
Tighten the power steering pump serpentine belt.
Repair any leaks. Perform a power steering system test.
Add power steering fluid, as needed.
Action Checks