Page 20 of 1310
GENERAL ± Vehicle Identification00-17
MODELS00100550064
Model CodeEngine modelTransmission modelFuel supply system
K62TJERDEL64G63-SOHC (1,997 m)R4AW2 (2WD-4A/T)MPI
ENDEL6R5M21 (2WD-5M/T)
K64TYNDL64D56 (2,477m)R5M21 (2WD-5M/T)Fuel injection
ZNDL6
ENDL6
ENDR6
CENDL6
JENDL6
K75TCENDEL64G64-SOHC (2,351 m)V5M21 (4WD-5M/T)MPI
K74TYNDFL64D56-Turbocharger with
intercooler (2 477 m)
V5MT1 (4WD-5M/T)Fuel injection
ZNDFL6
intercooler (2,477 m)
ENDFR6
JERDFL6V4AW2 (4WD-4A/T)
GJENXFL6V5MT1(4WD-5M/T)
CENDFL6
JENDFL6
JENHFL6
Page 31 of 1310

GENERAL ± Precautions Before Service00-28
Other precautions:
Avoid prolonged and repeated contact with oils,
particularly used engine oils.
Wear protective clothing, including impervious gloves
where practicable.
Avoid contaminating clothes, particularly underpants, with
oil.
Do not put oily rags in pockets, the use of overalls without
pockets will avoid this.
Do not wear heavily soiled clothing and oil-impregnated
foot-wear. Overalls must be cleaned regularly and kept
separately from personal clothing.
Where there is a risk of eye contact, eye protection should
be worn, for example, chemical goggles or face shields;
in addition an eye wash facility should be provided.
Obtain First Aid treatment immediately for open cuts and
wounds.
Wash regularly with soap and water to ensure all oil is
removed, especially before meals (skin cleansers and
nail brushes will help). After cleaning, the application of
preparations containing lanolin to replace the natural skin
oils is advised.
Do not use petrol, kerosine, diesel fuel, gas oil, thinners
or solvents for cleaning skin.
Use barrier creams, applying them before each work
period, to help the removal of oil from the skin after work.
If skin disorders develop, obtain medical advice without
delay.
Page 42 of 1310

ENGINE <4G6> ± General Information/Service Specifications11A-3
GENERAL INFORMATION11100010322
Items4G634G64
Total displacement m1,9972,351
Bore y Stroke mm85.0 x 88.086.5 x 100.0
Compression ratio9.59.5
Combustion chamberPentroof typePentroof type
Camshaft arrangementSOHCSOHC
Number of valve
Intake88
Number of valve
Exhaust88
Intake
OpeningBTDC 11BTDC 18
Valve timing
Intake
ClosingABDC 53ABDC 58
Valve timing
Exhaust
OpeningBBDC 63BBDC 58
Exhaust
ClosingATDC 21ATDC 18
Fuel system
Electronic control
multipoint fuel
injectionElectronic control
multipoint fuel
injection
Rocker armRoller typeRoller type
Auto-lash adjusterEquippedEquipped
SERVICE SPECIFICATIONS11100030342
ItemsStandard valueLimit
Alternator drive
belt
Tension NWhen checked294 ± 490±
belt
tension
When a used belt is installed343 ± 441±
When a new belt is installed490 ± 686±
Deflection
(Reference
When checked7.0 ± 9.0±
(Reference
value) mmWhen a used belt is installed7.5 ± 8.5±
When a new belt is installed5.5 ± 7.5±
Power steering
oilpumpdrive
Tension NWhen checked294 ± 490±
oil um drive
belt tensionWhen a used belt is installed343 ± 441±
When a new belt is installed490 ± 686±
Deflection
(Reference
When checked5.5 ± 7.5±
(Reference
value) mmWhen a used belt is installed6.0 ± 7.0±
When a new belt is installed4.0 ± 6.0±
Page 60 of 1310

C
YLIN DER H EA D G ASK ET 11 200400351
R EM OVA L A ND IN STA LLA TIO N 1
6 N m 5
0 N m 5
N m 1
7
R em oval s te p s
1 . A cce le ra to r c a ble c o nnectio n
2 . Thro ttle c a ble c o nnectio n < A /T >
3 . B ra ke b ooste r v a cu um h ose c o n-
n ectio n
4 . Ig nit io n c o il c o nnecto r
5 . E ngin e c o ola nt te m pera tu re s e nso r
c o nnecto r
6 . N ois e filt e r c o nnecto r
7 . P ow er tr a nsis to r c o nnecto r
8 . In je cto r c o nnecto rs
9 . C apacit o r c o nnecto r
1 0. Thro ttle p osit io n s e nso r c o nnecto r 1
1 . Id le s p eed c o ntr o l s e rv o c o nnecto r
1 2. E ngin e c o ola nt te m pera tu re g auge
u nit c o nnecto r
1 3. E ngin e c o ola nt te m pera tu re s w it c h
c o nnecto r < A /T >
1 4. S park p lu g c a ble
1 5. Vacu um h ose c o nnectio n
1 6. R adia to r u pper h ose c o nnectio n
1 7. W ate r h ose c o nnectio ns
1 8. Fuel r e tu rn h ose c o nnectio n
1 9. H ig h-p re ssu re fu el h ose c o nnectio n
2 0. Fro nt e xh aust p ip e c o nnectio n
Page 81 of 1310
ENGINE <4D5> ± General Information11B-2
GENERAL INFORMATION11100010339
Items4D56
Total displacement m2,477
Bore x Stroke mm91.1 x 95.0
Compression ratio21
Combustion chamberVortex chamber type
Camshaft arrangementSOHC
Number of valveIntake4
Exhaust4
Valve timingIntakeOpening BTDC 20, Closing ABDC 49
ExhaustOpening BBDC 55, Closing ATDC 22
Fuel systemDistribution type injection pump
Rocker armRoller type
Adjusting screwElephant foot type
Page 112 of 1310
E
N G IN E A SSEM BLY 11 200100367
R EM OVA L A ND IN STA LLA TIO N 1
2 N m 1
6 N m 4
.9 N m
1 2
3
14
13 12
11 61
0 5 9
8
7
6
5
4
R em oval s te p s
1 . E ngin e c o ola nt te m pera tu re s e nso r
a nd g auge u nit c o nnecto r
2 . E arth c a ble c o nnecto r
3 . G lo w p lu g te rm in al
4 . E arth c a ble c o nnecto r
5 . Vacu um h ose c o nnectio n ( fo r A /C )
6 . Vacu um h ose c o nnectio n ( fo r A BS)
7 . B ra ke b ooste r v a cu um h ose
c o nnectio n
8 . A cce le ra to r c a ble c o nnectio n 9
. H eate r h ose c o nnectio ns
1 0. Thro ttle c a ble c o nnectio n < A /T >
1 1 . Fuel c u t s o le noid v a lv e o r fu el c u t
v a lv e c o ntr o lle r c o nnecto r
1 2. R evo lu tio n p ic k-u p s e nso r c o nnecto r
1 3. Leve r ( th ro ttle ) p osit io n s w it c h
c o nnecto r
1 4. E ngin e c o ola nt te m pera tu re s w it c h
c o nnecto r ( fo r A /C )
Page 117 of 1310

ENGINE LUBRICATION ± General Information12-2
GENERAL INFORMATION12100010053
The lubrication method is a fully force-fed, full-flow
filtration type.The corrugate fin type of engine oil cooler have
been adopted, and installed forward of the radiator.
<4D56>
Items4G634G644D56
Oil pump typeInvolute gear typeInvolute gear typeTrochoid type
Drive methodTiming beltTiming beltCrankshaft
ENGINE OILS
Health Warning
Prolonged and repeated contact with mineral oil
will result in the removal of natural fats from the
skin, leading to dryness, irritation and dermatitis.
In addition, used engine oil contains potentiallyharmful contaminants which may cause skin cancer.
Adequate means of skin protection and washing
facilities must be provided.
Recommended Precautions
The most effective precaution is to adapt working
practices which prevent, as far as practicable, the
risk of skin contact with mineral oils, for example
by using enclosed systems for handling used engine
oil and by degreasing components, where
practicable, before handling them.
Other precautions:
Avoid prolonged and repeated contact with oils,
particularly used engine oils.
Wear protective clothing, including impervious
gloves where practicable.
Avoid contaminating clothes, particularly
underpants, with oil.
Do not put oily rags in pockets, the use of
overalls without pockets will avoid this.
Do not wear heavily soiled clothing and
oil-impregnated foot-wear. Overalls must be
cleaned regularly and kept separate from
personal clothing.Where there is a risk of eye contact, eye
protection should be worn, for example,
chemical goggles or face shields; in addition
an eye wash facility should be provided.
Obtain First Aid treatment immediately for open
cuts and wounds.
Wash regularly with soap and water to ensure
all oil is removed, especially before meals (skin
cleansers and nail brushes will help). After
cleaning, the application of preparations
containing lanolin to replace the natural skin
oils is advised.
Do not use petrol, kerosine, diesel fuel, gas
oil, thinners or solvents for cleaning skin.
Use barrier creams, applying them before each
work period, to help the removal of oil from
the skin after work.
If skin disorders develop, obtain medical advice
without delay.
Page 125 of 1310