9
Install inner cover (E) at 60 % bench
Insert cover past the springs from the rear
and rotate into position in a clockwise
direction. Insert locating tabs (19). Press the
front cover down and reset so that locating
tabs (20) engage. Press rear cover down until
locating tabs (18) engage.
10
Install outer cover (D) at 60 % bench
Guide the cover past the lateral curtain.
Insert locating tab (17), push front cover down
and reset so that locating tabs (16) engage.
Press the outer edge of the cover down and
insert lateral locating tabs (15). Raise rear
cover on the inside, press down until locating
tab (14) and rear locating tab (13) engage.
11
Install curtain at front 60 % bench
12
Install inner cover (C) at 40 % bench
Insert cover from the front and insert
locating tabs (11). Press the front cover down
and reset so that locating tabs (12) engage.
13
Install outer cover (B) at 40 % bench
Guide the cover past the lateral curtain.
Insert locating tab (10), push front cover down
and reset so that locating tab (9) engages.
Press the outer edge of the cover down and
insert lateral locating tabs (8). Insert locating
tab (7), push cover down at locating tab (6)
and engage.
14
Install curtain at front 40 % bench
15
Install rear cover (A)
Insert cover from the rear and press down
and forwards so that locating tabs (5) engage.
Press front ends of the cover down, so that
locating tabs (2, 3, 4) engage. Insert locating
tabs (1) into covers (C, E).
Copyright DaimlerChrysler AG 12.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2
3. Normalize side power windows. See NORMALIZING POWER WINDOWS .
4. Start engine and run at idle. Turn steering wheel from one lock position to the other to activate steering
angle sensor. Center steering wheel. Message "EI. STAB. PROGRAM GO TO GARAGE" should erase
from multifunction display panel.
5. If equipped, normalize tilting/sliding roof. See NORMALIZING TILTING/SLIDING ROOF
.
6. If equipped, normalize memory power seats, steering column and outside mirror if components are
installed. See NORMALIZING MEMORY POWER SEATS, STEERING COLUMN & OUTSIDE
MIRROR .
Normalizing Power Windows
1. Completely close each window with manual switch. Hold switch in closed position for .3 second.
2. Repeat procedure for each power window.
Normalizing Memory Power Seats, Steering Column & Outside Mirror
1. Using manual switch, move seat to each end position and hold for .3 second. Repeat procedure for each
switch except rear stop of backrest.
2. Repeat procedure for end positions of steering wheel and outside mirrors.
Normalizing Tilting/Sliding Roof
Open roof with SR switch until mechanical stop is reached. Continue to press switch for .5 seconds.
Setting Time
1. Use bottom left button on steering wheel to scroll through menus on instrument cluster to "Settings"
menu.
2. Move selection marker with + or - button to "Time" submenu.
3. Press up or down arrows to "Clock, hours" setting. Confirm selection marker is on the hour setting.
4. Press + or - to set hour. Press reset knob in instrument cluster to confirm.
5. Move selection marker with + or - button to "Time" submenu.
6. Press up or down arrows to "Clock, minutes" setting. Confirm selection marker is on the minutes setting.
7. Press + or - to set minute. Press reset knob in instrument cluster to confirm.
TESTING
If generator malfunctions, check for Diagnostic Trouble Codes (DTCs) in Motor Electronics Sequential Fuel
Injection (ME-SFI) system. See appropriate SELF-DIAGNOSTICS article in ENGINE PERFORMANCE. If
cause of generator malfunction is not engine performance related, replace generator.
RETRIEVING & ERASING DIAGNOSTIC TROUBLE CODES
NOTE: Before replacing any component that scan tool suggests are faulty, ensure that
all wiring connections and harness connectors are okay. Ensure that power and
2001 Mercedes-Benz ML320
2001-04 STARTING & CHARGING SYSTEMS Generators & Regulators - 163 Chassis
me
Saturday, October 02, 2010 3:20:32 PMPage 8 © 2006 Mitchell Repair Information Company, LLC.
GF54.30-P-2004A
Control buttons, location/task
24.10.96
MODEL
129, 140 as of 1.6.96,
163, 170
The instrument cluster has two control buttons which are on the left
or right next to the speedometer.
The
right control button
is used to adjust the time (refer to Owner's
Manual).
-----------------------------------------------------------------------------------------
The
left control button
is used
D
to regulate the instrument illumination
D
to activate the display illumination
D
to reset the trip odometer display
D
to operate the maintenance display (model 170 only bis 05.97)
D
to operate the Active Service System ASSYST (as of 06.97)
-----------------------------------------------------------------------------------------
n
Purpose/function of terminal 58d, instrument
display illumination
Engines 112, 113, 611 (engines with oil
sensor)
GF54.30-P-3008A
n
Electronic clock
GF54.30-P-3011A
n
Active Service System (ASSYST)
GF00.20-P-0003-01A
Operating instructions, resetting
Model 210 as of 01.03.97 with engines M111,
OM 602, OM 604, OM 605 and
OM 606
As of 06/97 models 129, 140, 170, 202 except
engines 112, 113, 611
(valid for engines with oil level switch)
GF00.20-P-0003-01B
Copyright DaimlerChrysler AG 05.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
9
Install inner cover (E) at 60 % bench
Insert cover past the springs from the rear
and rotate into position in a clockwise
direction. Insert locating tabs (19). Press the
front cover down and reset so that locating
tabs (20) engage. Press rear cover down until
locating tabs (18) engage.
10
Install outer cover (D) at 60 % bench
Guide the cover past the lateral curtain.
Insert locating tab (17), push front cover down
and reset so that locating tabs (16) engage.
Press the outer edge of the cover down and
insert lateral locating tabs (15). Raise rear
cover on the inside, press down until locating
tab (14) and rear locating tab (13) engage.
11
Install curtain at front 60 % bench
12
Install inner cover (C) at 40 % bench
Insert cover from the front and insert
locating tabs (11). Press the front cover down
and reset so that locating tabs (12) engage.
13
Install outer cover (B) at 40 % bench
Guide the cover past the lateral curtain.
Insert locating tab (10), push front cover down
and reset so that locating tab (9) engages.
Press the outer edge of the cover down and
insert lateral locating tabs (8). Insert locating
tab (7), push cover down at locating tab (6)
and engage.
14
Install curtain at front 40 % bench
15
Install rear cover (A)
Insert cover from the rear and press down
and forwards so that locating tabs (5) engage.
Press front ends of the cover down, so that
locating tabs (2, 3, 4) engage. Insert locating
tabs (1) into covers (C, E).
Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2
GF00.20-P-2009A
Engine oil monitor function
24.10.96
MODEL
129 with ENGINE 112, 113
MODEL
163 with ENGINE 112, 113, 612
MODEL
168 with ENGINE 166, 668
MODEL
202 with ENGINE 112, 611
MODEL
208 up to 31.7.99 with ENGINE 112, 113
MODEL
210 up to 30.6.99 with ENGINE 112, 113, 611
General
The oil level is constantly monitored by the oil sensor, and the
appropriate data transmitted to the processor by the ASSYST.
Oil replenishments are detected automatically and result in a bonus,
which extends the service interval accordingly.
An excess oil level or insufficient oil level appears in the display
together with the oil can symbol.
Display of low oil level at maximum:
D
at driver request
Display of warnings: D
automatically, at the earliest 60 s after engine start and oil
temperature greater than 60°C:
D
if oil level too high: the oil can symbol appears together
with the readout "OIL LEVEL ABOVE MAX". In addition, a
brief warning signal sounds. (On models not fitted with
multifunction displaly, "HI" appears flashing.)
D
if oil level too low: the oil can symbol appears together with
the readout "OIL LEVEL BELOW MIN". In addition, a brief
warning signal sounds. (On models not fitted with multifunction
display, the oil level warning lamp (A1e12) comes on and the
readout "-2L" appears flashing.)
-----------------------------------------------------------------------------------------
D
if oil at minimum: the oil can symbol appears together with
the readout "OIL LEVEL MINIMUM". In addition, a brief
warning signal sounds. (On models not fitted with multifunction
display, the oil level warning lamp (A1e12) comes on.)
D
automatically 13 s after ignition ON:
D
if
no oil
is in engine: the oil can symbol appears together
with the readout "OIL LEVEL BELOW MIN". In addition, a
warning signal sounds. (On models not fitted with multifunction
display, the oil level warning lamp (A1e12) comes on and the
readout "-2L"appears flashing. In addition a brief warning
signal sounds.)
The missing oil quantity displayed no longer changes during the
display. In other words, any change in oil level cannot be observed
directly at the display. The new oil level is only displayed once the
conditions described below exist.
Display of oil quantity at driver request
The text "DISPLAY OIL LEVEL?" appears 10 s after the start switch
has been turned into position "2" (on models not fitted with
multifunction display, the oil can and the clock symbol are displayed).
If the reset button of the trip counter is pressed twice within one sec.
during this readout, for example, "add 1.0L oil" (or "-1.0L")
-----------------------------------------------------------------------------------------
appears in the display if oil level too low. The readout appears only
after the elapse of a waiting time after engine OFF. The waiting time
depends on the engine oil temperature.
It is
D
up to 20°C
30 minutes
D
from 60°C
1 minute
D
The waiting time is between these two limits at other engine oil
temperatures.
Possible readouts are (text in parenthesis relates to models not fitted
with multifunction display.):
D
"OIL LEVEL OKAY" ("o.k."),
D
1.0L, 1.5L, 2L,
D
"Overfilling" ("HI"),
D
"OBSERVE WAITING TIME" (clock symbol flashing and oil can
symbol),
D
"DISPLAY OIL LEVEL" (clock and oil can symbols.)
If there is a fault at the oil sensor (oil level/temperature/quality, B40)
the oil can symbol and the text "OIL LEVEL SENSOR FAULTY"
appears only 30 s after the fault has occurred.
(On models not fitted with multifunction display, the oil level warning
lamp (A1e12) comes on accordingly.)
For diagnosis, read also the injection system control module (N3)
with the HHT. (The instrument cluster (A1) receives the sensor data
through the CAN from the injection system control module (N3)).
-----------------------------------------------------------------------------------------
Oil change
The ASSYST has to be reset each time the oil is changed. Resetting
ASSYST also resets the remaining time and the remaining distance.
Resetting can be performed at the instrument cluster or using the
HHT.
The following data are stored when the system is reset:
D
current kilometer reading rounded off to 100,
D
total oil replenishments in the last interval,
D
remaining distance,
D
remaining time,
D
product of the quality factors,
D
the data of the last 5 resettings in 5 data sets
These data can only be read with the HHT!
If the specified quantity of oil is not replenished when the oil is
changed, the (internal) start distance is reduced.
Detecting oil replenishments
D
With the
HHT
it is possible to retrieve the last 10 oil
replenishments and the corresponding kilometer readings of
the current interval.
D
In the normal case, detection of an oil replenishment is
displayed by the remaining distance in the instrument cluster
being extended
-----------------------------------------------------------------------------------------
Copyright DaimlerChrysler AG 05.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
Fig. 316: Identifying 14-Pin MLK Plug
ACTIVE SERVICE SYSTEM (ASSYST) OPERATING NOTES - GF00.20-P-0003-01A
Displaying remaining distance, remaining time or service exceeded when vehicle stationary or when
driving on driver request:
Wake-up instrument cluster.
Start switch in position "2" or driving.
Operate reset button for trip counter twice within 1 s: the current remaining distance, the current
remaining time or the current service exceeded appears.
Displaying oil level at driver request:
After start switch in position "2", wait 10 s until "DISPLAY OIL LEVEL" text and oil can symbol (or oil
can and clock symbol) appears.
Press reset button for trip counter twice within 1 s: the message "OIL LEVEL OKAY" (or "O.K.") or the
current missing oil quantity appears. If correct oil level measurement is not possible, the text "OBSERVE
WAITING TIME" appears (or the clock s
ymbol and the oil can symbol; the clock symbol flashes).
Notes on replacement of
safety-relevant and special
componentsModel 124, 126, 129,
140, 163, 164, 168, 169,
170, 171, 199, 202, 203,
208, 209, 210, 211, 215,
216, 219, 220, 221, 230,
240, 245, 251, 414, 461
as of 1.4.94, 463AH00.19-P-1000-08A
Notes regarding plug
connections AH00.19-P-1000-06A
Remove contacts from
mini laminated contact
coupling AR00.19-P-0120-26A
Remove contacts from
mini laminated contact
plug AR00.19-P-0120-27A
2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:47 PMPage 195 © 2006 Mitchell Repair Information Company, LLC.
An excess oil level or insufficient oil level appears in the display together with the oil can symbol.
Display of low oil level at maximum:
at driver request
Display of warnings:
automatically, at the earliest 60s after engine start and oil temperature greater than 60°C:
if oil level too high: the oil can symbol appears together with the readout "OIL LEVEL ABOVE
MAX". In addition, a brief warning signal sounds. (On models not fitted with multifunction
display, "HI" appears flashing.)
if oil level too low: the oil can symbol appears together with the readout "OIL LEVEL BELOW
MIN". In addition, a brief warning signal sounds. (On models not fitted with multifunction display,
the oil level warning lamp (A1e12) comes on and the readout "-2L" appears flashing.)
if oil at minimum: the oil can symbol appears together with the readout "OIL LEVEL MINIMUM".
In addition, a brief warning signal sounds. (On models not fitted with multifunction display, the oil
level warning lamp (A1e12) comes on.)
automatically 13 s after ignition ON:
if no oil is in engine: the oil can symbol appears together with the readout "OIL LEVEL BELOW
MIN". In addition, a warning signal sounds. (On models not fitted with multifunction display, the
oil level warning lamp (A1e12) comes on and the readout "-2L" appears flashing. In addition a
brief warning signal sounds.)
The missing oil quantity displayed no longer changes during the display. In other words, any change in oil level
cannot be observed directly at the display. The new oil level is only displayed once the conditions described
below exist.
Display of oil quantity at driver request
The text "DISPLAY OIL LEVEL?" appears 10 s after the start switch has been turned into position "2" (on
models not fitted with multifunction display, the oil can and the clock symbol are displayed).
If the reset button of the trip counter is pressed twice within one sec. during this readout, for example, "add 1.0L
oil" (or "-1.0L")
appears in the display if oil level too low. The readout appears only after the elapse of a waiting time after
engine OFF. The waiting time depends on the engine oil temperature.
It is
up to 20°C 30 minutes
from 60°C 1 minute
The waiting time is between these two limits at other engine oil temperatures.
2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:47 PMPage 210 © 2006 Mitchell Repair Information Company, LLC.
Possible readouts are (text in parenthesis relates to models not fitted with multifunction display.):
"OIL LEVEL OKAY" ("o.k."),
1.0L, 1.5L, 2L,
"Overfilling" ("HI"),
"OBSERVE WAITING TIME" (clock symbol flashing and oil can symbol),
"DISPLAY OIL LEVEL" (clock and oil can symbols.)
If there is a fault at the oil sensor (oil level/temperature/quality, B40) the oil can symbol and the text "OIL
LEVEL SENSOR FAULTY" appears only 30 s after the fault has occurred.
(On models not fitted with multifunction display, the oil level warning lamp (A1e12) comes on accordingly.)
For diagnosis, read also the injection system control module (N3) with the HHT. (The instrument cluster (A1)
receives the sensor data through the CAN from the injection system control module (N3)).
Oil change
The ASSYST has to be reset each time the oil is changed. Resetting ASSYST also resets the remaining time and
the remaining distance. Resetting can be performed at the instrument cluster or using the HHT. The following
data are stored when the system is reset:
current kilometer reading rounded off to 100,
total oil replenishments in the last interval,
remaining distance,
remaining time,
product of the quality factors,
the data of the last 5 resettings in 5 data sets
These data can only be read with the HHT!
If the specified quantity of oil is not replenished when the oil is changed, the (internal) start distance is
reduced.
Detecting oil replenishments
With the HHT it is possible to retrieve the last 10 oil replenishments and the corresponding kilometer
readings of the current interval.
In the normal case, detection of an oil replenishment is displayed by the remaining distance in the
instrument cluster being extended
Oil replenishments are always only detected once the following conditions are met:
the replenished quantit
y is at least
2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:47 PMPage 211 © 2006 Mitchell Repair Information Company, LLC.