340 IndexUseful features 164
Ashtrays and cigarette lighter 168
Cup holder 166
Electrical outlet 170
Garage door opener 180
Interior storage spaces 164
Programming or reprogramming the in-
tegrated remote control 182
Tele Aid* 171
Telephone* 170
Trip computer* 186
V
Vehicle
Locking 28
Locking in an emergency 262
Lowering 276
Proper use of 17
Service battery 278
Towing 283
Unlocking 28
Unlocking in an emergency 261
Vehicle and trailer weights and
ratings 207
Vehicle battery 278Vehicle care
Cup holder 238
Engine cleaning 236
Gear selector lever 238
Hard plastic trim items 238
Headlamps 236
Instrument cluster 238
Leather upholstery 239
Light alloy wheels 238
MB Tex upholstery 239
Ornamental moldings 236
Paintwork 235
Parktronic* system sensor 237
Plastic and rubber parts 239
Power washer 235
Seat belts 238
Steering wheel 238
Tail lamps 236
Tar stains 235
Turn signals 236
Upholstery 239
Vehicle washing 236
Window cleaning 237
Wiper blades 237Vehicle identification number (VIN) 292
Vehicle jack 258
Vehicle lighting
Checking 216
Vehicle tool kit 257
Vehicle with CD-changer* 258
Vehicle washing 236
VIN (Vehicle Identification Number) 292,
315
Voice control system* 315
W
Warning indicators
Parktronic* 155
Warning sounds
Drivers seat belts 64
Parking brake 48
Warranty coverage 291
Washer fluid see Windshield washer fluid
Washing the vehicle 234
Service and Literature
Your authorized Mercedes-Benz Center has trained technicians and original Mercedes-Benz parts to service your vehicle properly. For
expert advice and quality service, see your authorized Mercedes-Benz Light Truck Center.
If you are interested in obtaining service literature for your vehicle, please contact your authorized Mercedes-Benz Light Truck Center.
We consider this the best way for you to obtain accurate information for your vehicle.
For further information you can find us on the Mercedes-Benz web-site www.mbusa.com or www.mercedes-benz.ca.
We reserve the right to modify the technical details of the vehicle as given in the data and illustrations of this Operator’s Manual.
Reprinting, translation and copying, even of excerpts, is not permitted without our prior authorization in writing.
Title illustration no. P00.01-2273-31
Press time 08 / 20 / 03
GSP / TIP
Printed in Germany
Warning!
G
To help avoid personal injury, be extremely careful when performing any service work or repairs. Improper or incomplete service or the use of
incorrect or inappropriate parts or materials may damage the vehicle or its equipment, which may in turn result in personal injury.
If you have questions about carrying out any type of service, turn to the advice of an authorized Mercedes-Benz Light Truck Center.
GF54.30-P-3010A
Function of acoustic warnings
24.10.96
MODEL
129, 140 as of 1.6.96,
163, 168, 170,
202 as of 1.8.96,
208 up to 31.7.99,
210 as of 1.6.96 up to 30.6.99
Display
Function
Turn signal indicator
ticking
Switching on the turn signal indicator is
indicated acoustically by the turn signal
indicator ticking. The driver's attention is
brought to a defect in the turn signal system
by the turn signal indicator ticking at a higher
frequency.
Turn signal indicator ticking is generated
electromagnetically. The frequency
corresponds to that of the turn signal indicator
lamp.
The signal comes from the combination relay
(turn signal indicator with trailer coupling, rear
window defroster), wiper motor, ATA (N10/2),
on model 210 from the multi-function control
module (N10-1) or from the driver-side signal-
acquisition and actuation module (SAM)
(N10/1), on model 163 from the All-Activity
Module (AAM, N10), on model 168 it is
generated by the integrated turn signal
indicator control in the instrument cluster (A1).
Parking brake reminderThe parking brake warning sounds when
terminal 15g is ON from a speed of approx. 5
km/h.
Piezoelectric loudspeaker (quartz), function
GF54.30-P-3017A
Gear warning, model 168
only with automatic
transmission or automatic
clutch
The acoustic gear warning is active, when
D
a gear is engaged
and
D
the brake is
not
depressed
and
D
the accelerator pedal is
not
pressed
and
D
the driver's door is opened.
These conditions are processed in the gear
recognition module (A61) or in the automatic
clutch control module (N15/4). The
information on the status of the driver's door
is available as a CAN message. It is
transmitted by the instrument cluster (A1).
Piezoelectric loudspeaker (quartz), function
GF54.30-P-3017A
Speed warning
The speed warning sounds when terminal
15g is ON from a speed of approx. 120 km/h.
(on national variants only)
Piezoelectric loudspeaker (quartz), function
GF54.30-P-3017A
Speed limit warning
The warning sounds if the set maximum
speed is exceeded by at least 6 km/h.
(on vehicles with variable cruise control only)
Piezoelectric loudspeaker (quartz), function
GF54.30-P-3017A
Seat belt reminder
On national variants only
Piezoelectric loudspeaker (quartz), function
GF54.30-P-3017A
Switched-on lights
reminder
The switched-on lights reminder sounds when
terminal 15g is OFF, terminal 58k is ON,
when the starter key is removed and the
driver's door is opened.
Piezoelectric loudspeaker (quartz), function
GF54.30-P-3017A
Key reminder
The key reminder when terminal 15g is OFF
and the driver's door is open when the starter
key is inserted
Piezoelectric loudspeaker (quartz), function
GF54.30-P-3017A
Soft top reminder, model
170 only
The soft top reminder sounds when terminal
15 is ON and soft top reminder input is on low
level.
Piezoelectric loudspeaker (quartz), function
GF54.30-P-3017A
Copyright DaimlerChrysler AG 05.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
Remove/Install
1 - Remove transmission with torque converter. See REMOVE/INSTALL TRANSMISSION WITH
TORQUE CONVERTER.
2 - Put transmission down on workbench. See Fig. 1
.
3 - Take transmission housing (1) off torque converter housing (2). See Fig. 1
.
4 - Pull torque converter housing (2) off transmission housing (1).
5 - Unscrew internal Torx drive bolts (4a) of oil pump (4).
6 - Screw two opposed bolts (a) into the oil pump housing (4) and press the oil pump (4) out of the
converter housing (2) by applying light blows with a plastic hammer.
Inspect
7 - Check oil pump (4).
8 - Check teflon rings (5a) of multi-disk brake B1 (5), replace if necessary.
9 - Install in the reverse order. NOTE: Internal Torx drive bolts (2a) 15 bolts and internal Torx drive bolts (1a) 2
bolts.
NOTE: The intermediate panel (6) on the torque converter housing (2) can usually
be used several times. The panel must not be coated with sealant.
NOTE: Bolt, transmission housing to converter housing. See Fig. 2
.
NOTE: Ensure that the multi-disk clutch K1 (3) does not fall out.
NOTE: Bolt, oil pump with multi-disk brake B1 to converter housing. See Fig. 2
.
NOTE: According to condition: Dismantle and assemble oil pump. See
DISMANTLING & ASSEMBLING OIL PUMP
.
NOTE: Insert both teflon rings (5a) into groove with grease so that the joint stays
together.
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1998-03 AUTOMATIC TRANSMISSIONS Complete Transmissions - ML 320 - 722.662
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13 - Remove torque converter using 168 589 00 62 00 Grab Handle. See Fig. 9.
14 - Install in reverse order. Torque to specifications. See Fig. 5
- Fig. 8 .
15 - Inspect ATF level in automatic transmission, add ATF if necessary.
Fig. 5: Housing Torque Specifications
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.NOTE: Push retainer (11) upwards.
NOTE: Secure torque converter to prevent it from falling out.
NOTE: Grease the torque converter lightly on drive flange.
NOTE: When refilling or after an oil change pour in approximately 5 quarts of
transmission oil first.
2001 Mercedes-Benz ML320
1998-03 AUTOMATIC TRANSMISSIONS Complete Transmissions - ML 320 - 722.662
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The parking lock gear and drive flange are connected to the output shaft by gearing.
Freewheels F1 and F2 optimize shifting. The front freewheel (F1) rests against the stator shaft extension on the
transmission side and connects the sun gear of the front planetary gear set tot the transmission housing in the
locking direction.
The torque converter housing and transmission housing are made of a metal alloy. They are bolted together and
centered via the outer multiple-disc carrier of the multiple-disc brake B1. A coated intermediate panel seals the
two components.
The oil pump and outer multiple-disc carrier of the front multiple-disc brake are bolted to the converter housing.
The mechanical part consists of the propeller shaft, output shaft, a sun gear shaft and three planetary gearsets
which are coupled together.
In transmissions for powerful engines, the planetary gearsets have 4 planetary gears, while for less powerful
engines the front and rear planetary gear system has three planetary gear wheels. The stator shaft is pressed into
this and is secured against turning by a spline.
The rear freewheel (F2) connects the sun gear of the center planetary gear set to the sun gear of the rear
planetary gearset in the locking direction.
The electrohydraulic control unit consists of the shift plate made of light alloy for hydraulic control and an
electronic control unit.
The electrical control unit consists of a supporting body made of plastic in which the electrical components are
combined. The shell is screwed tot he shift plate. Conductor tracks which are integrated into the shell, connect
the electric components to a plug connector. This 13-pin plug connector forms the connection with the vehicle-
side wiring harness and with the ETC 5 (Electronic Transmission Control) control module (N15/5) via a
bayonet lock.
Automatic Transmission, Location Of Mechanical Parts
See AUTOMATIC TRANSMISSION, LOCATION OF MECHANICAL PARTS
.
Automatic Transmission, Location Of Electric/Electronic Components
See AUTOMATIC TRANSMISSION, LOCATION OF ELECTRIC/ELECTRONIC
COMPONENTS.
Automatic Transmission, Location Of Hydraulic Components
See AUTOMATIC TRANSMISSION, POSITION OF HYDRAULIC COMPONENTS
.
Automatic Transmission, Location Of Components, Floor Shift
See AUTOMATIC TRANSMISSION, LOCATION OF COMPONENTS, FLOOR SHIFT
.
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1998-03 AUTOMATIC TRANSMISSIONS Complete Transmissions - ML 320 - 722.662
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Fig. 100: CAN Data Bus
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Task
The electronic selector lever module control module (N15/5) receives digital and analog input signals, converts
these signals and controls various components or transfers information to various control modules via CAN.
In selector lever position "D" lateral touch movements in the "+" or "-" direction are detected by the electronic
selector lever module control module (N15/5) via two contacts and are conveyed to the ETC control module
(N15/3) via the engine compartment bus. See Fig. 99
and Fig. 100 .
The selector lever positions are determined by the slider position of the potentiometer and transferred to the
electronic selector lever module control module 90 (N15/5).
The selection diagram symbols (shift pattern display) are illuminated by means of LEDs when low beam is
switched on.
Input signals:
Selector Lever Position (From Potentiometer (90))
Touch Button +/-
Voltage Supply (Terminal 87)
Power Supply For Reverse Lamp (Terminal 15)
Signal For Shift Gate Illumination (Terminal 58D)
Kickdown Switch (S16/6)
Stop Light Switch (S9/1)
Input & Output Signals:
Datalink connector (X11/4)
Output Signals:
R/P locking solenoid (89)
Power supply and ground for potentiometer
Reverse lamp (via the light module (N7-1)).
Via The Engine Compartment Bus, There Are Connections To The:
ETC (EGS) Control Module (N15/3)
Traction System Control Module (N47)
The Following Information Is Received:
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1998-03 AUTOMATIC TRANSMISSIONS Complete Transmissions - ML 320 - 722.662
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transmission side and connects the sun gear of the front planetary gear set to the transmission housing in the
locking direction.
The torque converter housing and transmission housing are made of a metal alloy. They are bolted together and
centered via the outer multiple-disc carrier of the multiple-disc brake B1. A coated intermediate panel seals the
two components.
The oil pump and outer multiple-disc carrier of the front multiple-disc brake are bolted to the converter housing.
The mechanical part consists of the propeller shaft, output shaft, a sun gear shaft and three planetary gearsets
which are coupled together.
In transmissions for powerful engines, the planetary gearsets have 4 planetary gears, while for less powerful
engines the front and rear planetary gear system has three planetary gear wheels. The stator shaft is pressed into
this and is secured against turning by a spline.
The rear freewheel (F2) connects the sun gear of the center planetary gear set to the sun gear of the rear
planetary gearset in the locking direction.
The electrohydraulic control unit consists of the shift plate made of light alloy for hydraulic control and an
electronic control unit.
The electrical control unit consists of a supporting body made of plastic in which the electrical components are
combined. The shell is screwed to the shift plate. Conductor tracks which are integrated into the shell, connect
the electric components to a plug connector. This 13-pin plug connector forms the connection with the vehicle-
side wiring harness and with the ETC 5 (electronic transmission control) control module (N15/5) via a bayonet
lock.
Automatic Transmission, Location Of Mechanical Components
See AUTOMATIC TRANSMISSION, LOCATION OF MECHANICAL PARTS
.
Automatic Transmission, Location Of Electrical/Electronic Components
See AUTOMATIC TRANSMISSION, LOCATION OF ELECTRIC/ELECTRONIC
COMPONENTS.
Automatic Transmission, Location Of Hydraulic Components
See AUTOMATIC TRANSMISSION, POSITION OF HYDRAULIC COMPONENTS
.
Automatic Transmission, Location of Components, Floor Shift
See AUTOMATIC TRANSMISSION, LOCATION OF COMPONENTS, FLOOR SHIFT
.
Automatic Transmission, Selector Lever Positions
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1998-03 AUTOMATIC TRANSMISSIONS Complete Transmissions - ML 320 - 722.662
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