Danger!
Risk of injury
to skin and eyes suffering
scalding from contact with hot coolant spray.
Risk of poisoning
from swallowing coolant.
Do not open cooling system unless coolant
temperature is below 90 °C. Open cap slowly
and release the pressure. Do not pour coolant
into beverage bottles.
Wear protective gloves, protective clothing
and eye protection.
AS20.00-Z-0001-01A
1
Open engine hood and raise to vertical position
Have second person secure hood.
AR88.40-P-1000GI
2
Connect no load current retention unit
*WH58.30-Z-1005-09A
3
Disconnect battery ground cable
AR54.10-P-0003A
4
Remove trim panel of cylinder head cover
AR01.20-P-5014-02B
*BA01.20-P-1002-01A
*BA01.20-P-1003-01A
5
Remove bottom part of noise encapsulation
at front
AR94.30-P-5400GH
6
Remove electric fan (1)
Remove toward bottom.
AR20.40-P-5000M
7
Drain coolant
At radiator.
AR20.00-P-1142M
Notes on coolant
All engines
AH20.00-N-2080-01A
8
Remove charge air cooler (110/2)
AR09.41-P-6817MM
9.1
Attach guard plate for radiator/condenser
With automatic air conditioning, code
581a and AC system or Tempmatic USA,
code 580.
Attach additional AC condenser in the
vehicle.
y
Guard plate for radiator/condenser
Engine 606 in model 124,
Engine 606.961 in model 140,
Engine 112, 113, 604, 605, 611.960 in
MODEL 202,
Engine 602.983, 612.966 in MODEL 461,
Engine 628.962, 612.965, 606.964, 112.945,
113.962/ 982 in MODEL 463,
Engine 111, 112, 611.962, 612.962 in model
203,
Engines 112, 113, 611.961, 612.961, 613.961
in MODEL 210,
Engine 112 in model 170,
Engine 112 in MODEL 220,
Engine 113 in MODEL 211, 215, 220,
Engine 112 in MODEL 208,
Engine 112, 612.963, 628.963 in MODEL 163,
Engine 112.923 /943, 113.961 in MODEL 129,
Engine 137, 275 in MODEL 215, 220,
Engine 613.960, 628.960 in MODEL 220,
Engine 113.992 in model 230.474,
Engine 271 in model 209, 203,
Engine 285.950 in model 240.078 /178,
Engine 612.967 in model 209.316,
Engine 648 in model 220
Engine 112.951 in model 639.601/603/
605/701/703/705/801/803/805
Engine 646.983/984 in model 639.601/
603/605/701/703/705/801/803/805
Engine 646.982 in model
639.601/603/605/701/703/705
WF58.50-P-0110-01A
10
Remove seal rail (11)
11
Extract steering oil from reservoir
Hand pump
*210589007100
12.1
Disconnect power steering oil line (return line
radiator
!
power steering pump supply
reservoir) (18)
Seal connections.
Installation:
Install new sealing rings.
*BA46.30-P-1012-01A
Clamp
*000589543700
Set of stop plugs
*129589009100
12.2
Disconnect power steering oil line (feed line of
steering gear
!
radiator) (19)
Clamp
*000589543700
Set of stop plugs
*129589009100
Hexagon socket wrench
*WH58.30-Z-1001-06A
Hexagon socket wrench
*WH58.30-Z-1002-06A
Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2
AR20.00-P-1250B
Remove oil from cooling and heating system
22.7.97
ENGINE
611.960 in MODEL 202.134 /193 /194 /133
ENGINE
611.961 in MODEL 210.006 /206 /007 /606
ENGINE
611.962 in MODEL 203.006 /004 /206 /204 /706
ENGINE
612.961 in MODEL 210.616 /216 /016
ENGINE
612.962 in MODEL 203.016 /216
ENGINE
612.963 in MODEL 163.113
ENGINE
613.960 in MODEL 220.026
ENGINE
613.961 in MODEL 210.026 /226
ENGINE
628.960 in MODEL 220.028 /128
ENGINE
628.961 in MODEL 211.028
ENGINE
628.963 in MODEL 163.128
ENGINE
646.951 in MODEL 211.004
ENGINE
646.961 in MODEL 211.006 /206 /606
ENGINE
647.961 in MODEL 211.016 /216 /616
ENGINE
648.961 in MODEL 211.023 /026 /223 /226
ENGINE
612.967 in MODEL 209.316
ENGINE
612.990 in MODEL 203.018 /218 /718
ENGINE
646.962 in MODEL 203.007 /207 /707
ENGINE
646.963 in MODEL 203.008 /208 /708
P20.00-2078-06
Shown on engine 611.962
1
Coolant expansion reservoir
18
Radiator
20
Coolant thermostat
Remove/Install
Danger!
Risk of accident
caused by vehicle starting
off when engine is running.
Risk of injury
caused by contusions and burns when
working in engine during starting procedure
Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.
AS00.00-Z-0005-01A
Danger!
Risk of injury
from
fingers being jammed
or crushed
when removing / install / aligning
hoods, doors, trunk lid/tailgate or sliding roof.
With moving components, ensure that no
body parts or limbs are within the operating
range of moving parts.
AS00.00-Z-0011-01A
Danger!
Risk of injury
to skin and eyes suffering
scalding from contact with hot coolant spray.
Risk of poisoning
if coolant is swallowed.
Do not open cooling system unless coolant
temperature is below 90 °C. Open cap slowly
and release the pressure. Do not pour coolant
into beverage bottles.
Wear protective gloves, protective clothing
and eye protection.
AS20.00-Z-0001-01A
1
Open the engine hood and raise to vertical
position
Model 163
AR88.40-P-1000GI
Model 202
AR88.40-P-1000E
Model 203
AR88.40-P-1000P
Model 209
AR88.40-P-1000Q
Model 210
AR88.40-P-1000F
Model 211
AR88.40-P-1000T
Model 220
AR88.40-P-1000M
Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
