1997 MERCEDES-BENZ ML350 AUX

P X37 LEDER DESIGNO-HELIOS EINFARBIG
P X370 ANTENNE AUF HINTERKORFLUEGEL WW RE ODER LI
P X38 LEDER DESIGNO-SILBER EINFARBIG
P X39 LEDER DESIGNO-GELBGOLD EINFARBIG
P X390 ANTENNE AUF DACH HI/MI F.C-,D/E-NETZ +GPS
P X392 DACHANTENNE FUER FUNK
P X393 DACHANTENNE - RUSSLAND
P X394 ANTENNE AUF DACH HI MI,FUNK 2M/4M - D-NETZ - APS
P X395 ANTENNE AUF DACH HI MI FUNK 2M/4M/D-NETZ
P X40 LEDER DESIGNO-MYSTICBLAU EINFARBIG
P X41 LEDER DESIGNO-BORDEAUXROT EINFARBIG
P X410 ADAPTER F.ANTENNENLEITUNG,
P X42 LEDER DESIGNO BRAUN EINFARBIG
T X42 SCHILDER UND DRUCKSACHEN IN ENGLISCH
P X43 LEDER DESIGNO LAVAROT EINFARBIG
T X43 SCHILDER UND DRUCKSACHEN IN FRANZOESISCH
P X430 HECKSTOSSFAENGER-ANTENNE F.AUTOTELEFON NETZ D
P X432 ANTENNE STOSSFAENGER D- UND E-NETZ
P X433 ANTENNE STOSSFAENGER D- UND E-NETZ
T X44 SCHILDER UND DRUCKSACHEN IN SPANISCH
P X44 LEDER DESIGNO-MITTELGRAU EINFARBIG
T X45 SCHILDER UND DRUCKSACHEN IN PORTUGIESISCH
P X45 LEDER DESIGNO-KUPFER/DUNKELBRAUN EINFARBIG
T X46 SCHILDER UND DRUCKSACHEN IN ITALIENISCH
P X46 LEDER DESIGNO-MEERBLAU EINFARBIG
P X47 LEDER DESIGNO-SEIDE EINFARBIG
T X47 SCHILDER UND DRUCKSACHEN IN FINNISCH
P X470 ANTENNEN-ZUSATZTEILE
P X48 LEDER DESIGNO-GRAUVIOLETT GRAUFARBIG
T X48 SCHILDER UND DRUCKSACHEN IN DAENISCH
T X49 SCHILDER UND DRUCKSACHEN IN NIEDERLAENDISCH
T X50 SCHILDER UND DRUCKSACHEN IN SCHWEDISCH
P X50 LEDER DESIGNO ZWEIFARBIG
P X500 STROMVERSORGUNG MIT UNTERSPANNUNGSSCHUTZ
P X501 STROMVERSORGUNG HAUPTANSCHLUSS F.ZUS.VERB.UNT.HUT.
P X502 STROMVERSORGUNG-HAUPTANSCHL.F.ZUS-TZL.VERBRAUCHER
P X503 SOLARMODUL IN DACH
P X51 LEDER DESIGNO-GRUEN ZWEIFARBIG
P X52 LEDER DESIGNO-BLAU ZWEIFARBIG
P X520 STROMVERSORGUNG FUNK
P X521 FUNKHAUPTSCHALTER
P X522 STROMVERSORGUNG FUNK F3-UEBER ENTSTOERFILTER
P X523 STROMVERSORGUNG FUNK-ZENTRALELEKTRIK LADEMULDE
T X53 SCHILDER UND DRUCKSACHEN IN ARABISCH
P X53 LEDER DESIGNO-ORANGE ZWEIFARBIG
P X54 LEDER DESIGNO-PURPUR ZWEIFARBIG
P X55 LEDER DESIGNO-ULTRAMARIN ZWEIFARBIG
P X56 LEDER DESIGNO-DUNKELBLAU ZWEIFARBIG
P X560 STECKDOSE IM KOFFERRAUM LINKS
P X562 STECKDOSE 12V IM HANDSCHUHKASTEN
P X57 LEDER DESIGNO-LINARITBLAU ZWEIFARBIG
P X58 LEDER DESIGNO-YELLOWSTONE ZWEIFARBIG
P X59 LEDER DESIGNO-DUNKELGRUEN ZWEIFARBIG
P X60 LEDER DESIGNO-VIVIANITGRUEN ZWEIFARBIG
P X600 ANSCHLUSSCHEMA FUNKKONZEPT 2000 (NRW)
P X61 LEDER DESIGNO-MINERALGRUEN ZWEIFARBIG
P X62 LEDER DESIGNO-ROT ZWEIFARBIG
P X620 ZWEITE BATTERIE (GESCHUETZT IM KOFFERRAUM)
P X621 2.BATTERIE, UNGESCHUETZT, IM KOFFERRAUM
P X622 STARTHILFEANSCHLUSS IM MOTORRAUM VORNE RECHTS.
P X63 LEDER DESIGNO-HELLBRAUN ZWEIFARBIG
P X64 LEDER DESIGNO-DUNKELBRAUN ZWEIFARBIG
P X65 LEDER DESIGNO-ANTHRAZIT ZWEIFARBIG
P X650 GEFAEHRDETENALARMSYSTEM (GAS)
P X66 LEDER-DESIGNO BORNEO ZWEIFARBIG

T X66 POSTSIGNUM DEUTSCHE POST AG
P X67 LEDER-DESIGNO BRAUN ZWEIFARBIG
P X68 LEDER DESIGNO-SILBER ZWEIFARBIG
P X69 LEDER DESIGNO-GELBGOLD ZWEIFARBIG
P X70 LEDER DESIGNO-MYSTICBLAU ZWEIFARBIG
P X71 LEDER DESIGNO-BORDEAUXROT ZWEIFARBIG
P X73 LEDER DESIGNO LAVAROT ZWEIFARBIG
P X74 LEDER DESIGNO-MITTELGRAU ZWEIFARBIG
P X75 LEDER DESIGNO-KUPFER ZWEIFARBIG
P X750 SCHALTER ZUSAETZLICH EIN/AUS
P X751 SCHALTER ZUSAETZLICH TASTER
P X752 SCHALTERAUSSCHNITT F.ROLLO ELEKTRISCH
P X753 SCHALTER IN TIPPMATIKFACH HINTER SCHALTUNG
P X754 SCHALTEREINB.IN ABLAGEF.VOR SCHALTHEBEL 1.SCHALTER
P X755 SCHALTEREINB.IN ABLAGEF.VOR SCHALTHEBEL,2.SCHALTER
P X756 SCHALTEREINB.IN ABLAGEF.VOR SCHALTHEBEL,3.SCHALTER
P X757 SCHALTEREINB.IN ABLAGEF.MITTELKONSOLE 3.SCHALTER
P X758 SCHALTEREINB.IN ABLAGEF.MITTELKONSOLE,2.SCHALTER
P X76 LEDER DESIGNO-MEERBLAU ZWEIFARBIG
P X77 LEDER DESIGNO SAND ZWEIFARBIG
P X78 LEDER DESIGNO PASTELLGELB ZWEIFARBIG
P X79 LEDER DESIGNO MYSTICROT ZWEIFARBIG
P X80 LEDER DESIGNO GRAPHITGRUEN ZWEIFARBIG
P X81 LEDER DESIGNO SEIDE ZWEIFARBIG
P X82 LEDER DESIGNO GRAUVIOLETT ZWEIFARBIG
T X86 ABGASSCHILDER
T X90 WEGFALL VERKAUFSBEZEICHNUNG SPRINTER
T X92 WEGFALL FIRMENSCHILD (MERCEDES-BENZ)
T X95 WEGFALL TYPSCHILD
T XA1 GEWICHTSVARIANTE 3,025 T
T XA2 AUFLASTUNG AUF 2,94 T ZGG
T XA4 GEWICHTSVARIANTE 4,6 T (1,8/3,2)
T XC3 ABLASTUNG AUF 2,0 T
T XG0 GEWICHTSVARIANTE 4,6T AUF 4,85T
T XG4 GEWICHTSVARIANTE 3,55 T
T XG5 GEWICHTSVARIANTE 4,25 T
T XG6 GEWICHTSVARIANTE 2,8 T
T XG8 GEWICHTSVARIANTE 2,49 T
T XG9 GEWICHTSVARIANTE 4,6 AUF 4,49 T
T XH0 GEWICHTSVARIANTE 5,0T (1,9/3,6)
T XL8 GEWICHTSVARIANTE 3,88T
T XL9 AUFLASTUNG VON 2,8 AUF 2,95 T
T XM1 GERAEUSCHMASSNAHME
T XP1 AUFLASTUNG AUF 2025 KG ZGG
T XS0 SCHILDER ARABISCH / DRUCKSCHRIFTEN ENGLISCH
T XS1 SCHILDER UND DRUCKSACHEN IN RUSSISCH
T XT1 GEWICHTSSCHILD FUER FRANKREICH
T XU1 SCHILDER UND DRUCKSCHRIFTEN DEUTSCH
T XU2 SCHILDER UND DRUCKSCHRIFTEN IN TSCHECHISCH
T XU3 SCHILDER UND DRUCKSCHRIFTEN IN UNGARISCH
T XU4 SCHILDER UND DRUCKSCHRIFTEN IN GRIECHISCH
T XW5 WEGFALL HECKBESCHRIFTUNG
T XW6 WEGFALL KENNZEICHENADAPTER
T XY0 MODELLJAHR 2000
T XY1 MODELLJAHR 2001
T XY2 MODELLJAHR 2002
T XY3 MODELLJAHR 2003
T XY4 MODELLJAHR 2004
T XY5 MODELLJAHR 2005
T XY6 MODELLJAHR 2006
T XY7 MODELLJAHR 2007
T XY8 MODELLJAHR 1998
T XY9 MODELLJAHR 1999
P Y020 KUEHLBOX IM KOFFERRAUM
T Y03 PRESSEFAHRZEUG

AR67.10-P-1000-07P
Prepare glue cartridge

Commercially available tools
(see Workshop Equipment Manual)

Number

Designation
Make (e. g.)
Order number

WH58.30-Z-1015-20A
Betapower II (2-component electric cartridge gun)
DOW Automotive

(Deutschland) GmbH

Am Güterbahnhof

D-35683 Dillenburg

Tel.: +49 (0)

39484/8714-0

995.182

Auxiliary repair materials

Number

Designation
Order number

BR00.45-Z-1036-02A
2-component repair kit for glazing bonded windows
220 670 00 93

BR00.45-Z-1055-02A
2-component glue kit
168 670 00 93

P67.10-2034-01

1
Remove both cartridges from repair kit


Always process cartridges together.

2
Remove retainer (1) from cartridges.

3
Screw on application nozzle.

4
Insert cartridges into Betagun 2-component electric cartridge gun

The 2-component glue set includes plastic and glass primer, the 2-component repair set for

glazing bonded windows includes only glass primer.

Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

2
Drain the coolant
Engine 611.960/961/962,

612.961/962/967/990, 613.960/961,
628.960/961/963, 646, 647, 648
AR20.00-P-1142HB

Engine 612.963

AR20.00-P-1142M

3
Remove coolant thermostat (20)

Engine 611, 612, 613, 646, 647, 648

AR20.10-P-2460PP

Engine 628.960/963

AR20.10-P-2460M

4
Mount the housing to remove oil and flush the

cooling/heating system

The housing may be used only for the

purpose of removing the oil, and must be

removed again after it has been rinsed.


Engine 611.960/961/962/ 612.961/962

/963/967/990, 613.960/961

*BA20.10-P-1005-01A


Engine 628.960/961/962/963

*BA20.10-P-1002-01F


Engine 646.962/963

*BA20.10-P-1002-01G

y
Housing for removing oil and flushing the

cooling/heating system

WF58.50-P-2000-01A


Cleaning

5
Set the heater control to full power

6
Set the auxiliary heater to full power

7
Fill the cooling/heating system with a rinsing

solution


Rinsing solution consisting of 5% cleaning

agent and 95% water.


*BF20.00-P-1001-02E

Cleaning agent

*BR00.45-Z-1001-04A

8
Warm up the engine to operating temperature

at moderate engine speed

While engine is running, hold operating

temperature at 80 °C for about 5 min.

9
Switch off engine and allow the cooling

system to

cool to about 50 °C

10
Drain the rinsing solution completely at the

drain plug of radiator (18)

Observe the environmental instructions of

the manufacturer of the cleaning agent.

11
Fill cooling system with fresh water

Pour fresh water into the coolant

expansion reservoir (1).

12
Warm up the engine to operating temperature

at moderate engine speed

While engine is running, hold the

operating temperature at 80 °C for about

5 min.

13
Drain the fresh water completely at the drain

plug of radiator (18)

Repeat the flushing process until all of the

rinsing solution has been removed.

14
Install in the reverse order


Coolant pump, coolant thermostat

Number

Designation
Engine

611.960/

961
Engine

611.962
Engine

612.961/

963
Engine

612.962/

967/990

BA20.10-P-1005-01A
Bolt of coolant thermostat housing to cylinder head
Nm
9999

Designation
Engine

613.960/

961

BA20.10-P-1005-01A
Bolt of coolant thermostat housing to cylinder head
Nm
9

Designation
Engine

628.960/961/962/

963

Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2

4 Place fender flare (3) into position on fender
 Align fender flare properly on fender: Flare
should match contours of body.
5 Mark alignment position of fender flare on fender
surface and fender flare
6 Mark attachment clip (2) positions on outer lip of
 Use marks on fender flare for reference.
fender inside wheelhouse
7 Remove adhesive cover from provided anti-
 4 anti- corrosion plates (6) for each fender
corrosion plates (6) and adhere plates to inner lip
flare. Align center of plates to clip position
of fender
marks on outer lip of fender.
8 Peel back 50 mm of cover from adhesive strip
on inside of fender flare (3)
9 Place fender flare (3) into proper position on
 Align fender flare with marks.
fender
10 Peel remaining cover from adhesive strip on

Ensure fender flare remains in proper
inside of fender flare and press fender flare
position.
firmly onto fender
11 Secure fender flare (3) to fender with provided
 4 attachment clips (2). Ensure correct
attachment clips (2)
positioning of clips: align with marks. Ensure
clips attach to pocket on inside of fender flare
and anti- corrosion plate (6) on inner lip of fender.
Clip should NOT touch vehicle paint.
12 Repeat for each fender flare (3)
 Worksteps 3 - 11.
13 Place rear bumper adapter (4) into position on
 Align adapter properly on bumper: Adapter
rear bumper
should match contours of bumper.
14 Mark attachment clip (2) positions on outer lip of
 Use marks on adapter for reference.
rear bumper
15 Remove adhesive cover from provided anti-
 2 anti- corrosion plates (6) for each bumper
corrosion plates (6) and adhere plates to inner lip
adapter. Align center of plates to clip position
of bumper
marks on outer lip of bumper.
16 Peel back 20 mm of cover from adhesive strip
on inside of rear bumper adapter (4)
17 Place rear bumper adapter (4) into proper
position on rear bumper
18 Peel remaining cover from adhesive strip on

Ensure bumper adapter remains in proper
inside of rear bumper adapter (4) and press
position.
adapter firmly onto bumper
19 Secure rear bumper adapter (4) to rear bumper
 2 attachment clips. Ensure clips attach to
with provided attachment clips (2)
pocket on inside of bumper adapter and anti-
corrosion plate (6) on inner lip of bumper.
20 Repeat for other rear bumper adapter (4)
 Worksteps 13 - 19.
21 Place rocker panel adapter (5) into position on
 Align adapter properly on rocker panel
rocker panel cover
cover: Adapter should match contours of cover
and align with bottom edge of fender flare.
22 Mark attachment clip (2) positions on outer lip of
rear
Only for rocker panel adapters. Use
rocker panel cover
marks on adapter for reference.
23 Remove adhesive cover from provided anti-
 Only for rear rocker panel adapters.
corrosion plate (6) and adhere plate to inner lip of
1 anti- corrosion plate (6) for each rocker panel
rocker panel cover
adapter. Align center of plate to clip position
mark on outer lip of rocker panel cover.
24 Peel back 20 mm of cover from each adhesive
strip on inside of rocker panel adapter (5)
25 Place rocker panel adapter (5) into proper
position on rocker panel cover
26 Peel remaining cover from each adhesive strip
 Ensure rocker panel adapter remains in
on inside of rocker panel adapter and press
proper position.
adapter firmly onto rocker panel cover
27 Secure rocker panel adapter (5) to rocker panel
 Only for rear rocker panel adapters. Use
cover with provided attachment clip (2)
mark on adapter for proper placement of
attachment clip in pocket on inside of adapter.
Front rocker panel adapters are NOT secured
with a clip.
28 Repeat for each rocker panel adapter (5)
 Worksteps 21 - 27.
Parts ordering notes
Part no. DesignationQuantity
B6 688 0800 Fender flares, primed1B6 688 0801 Fender flares, black1B6 688 0802 Fender flares, brilliant silver1B6 688 0803 Fender flares, bordeaux red1B6 688 0804 Fender flares, alabaster white1
B6 688 0805 Fender flares, black opal1B6 688 0806 Fender flares, tansanite blue1B6 688 0807 Fender flares, jaspis blue1
B6 688 0808 Fender flares, desert silver1B6 688 0809 Fender flares, andradite green1B6 688 0816 Adapter kit for fender flares, primed1B6 688 0817 Adapter kit for fender flares, black1B6 688 0818 Adapter kit for fender flares, brilliant silver1
az8830p0007ghRetrofit fender flares Page 2 of 3

B6 688 0819 Adapter kit for fender flares, bordeaux red1B6 688 0820 Adapter kit for fender flares, alabaster white1B6 688 0821 Adapter kit for fender flares, black opal1
B6 688 0822 Adapter kit for fender flares, tansanite blue1B6 688 0823 Adapter kit for fender flares, jaspis blue1
B6 688 0824 Adapter kit for fender flares, desert silver1B6 688 0825 Adapter kit for fender flares, andradite green1
az8830p0007ghRetrofit fender flares Page 3 of 3

13
Mark floor pan through center of rivet and bolt

locations (12, 13) for anchor mounting plate (2)


Only for those positions at which anchor

rings will be installed.

14
Remove template (1)

15
At marks, drill Ø=9.5 mm hole (10) for anchor

bolt and Ø=4 mm holes (11) for rivets

Model 163.174: To avoid damaging

auxiliary fuel tank, do not drill more than 5mm

through floor pan for 2nd row center anchor

ring.

16
Smooth rough edges of holes on underside of

floor pan

17
Clean, prime, and paint holes

18
Using an assistant, place mounting plate (2)

into position from underneath vehicle and

secure with bolt (8)

Plate should be flush with surface of body.

19
Rivet plate into position from inside vehicle,

then remove bolt (8)

20
Seal underbody at plate location
Body seam sealant

*BR00.45-Z-1004-01A


Installing

21
Install load compartment floor covering

Do NOT install internal spare on Model

163.174 at this time.

f

AR68.20-P-4810GH

22
Loosely install trim plate (5) to observe fit to

floor covering

Straight edge of plate (5) towards front of
vehicle.

23
Remove trim plate (5) and relieve floor

covering so that plate, when installed, is

completely flush with floor covering


Use caution to avoid making hole too

large for trim plate to cover hole completely.

Square off hole at front. Relieve only down to

foam.

24
Install anchor ring (6) and related components

Use short spacer (4) on 3rd row rings.

Use long spacer (3) on 2nd row outboard

rings. Use short bolt (8) and no spacer on 2nd

row center ring.

Torx bit set

*000589011000


*BA68.50-P-1001-02A

25
Reinstall rear axle carrier

Model 163.174 only.

f

AR35.10-P-0020-01GH

26
Reinstall internal spare tire and carrier

Model 163.174 only.

f

AR68.30-P-4610GH

27
Reinstall compact spare tire

See Owner's Manual.


Luggage nets

Number

Designation
Model 163

BA68.50-P-1001-02A
Screw for cargo anchoring mount on load

compartment floor
Nm
24

163 589 06 63 00

Template

Internal Torx set

000 589 01 10 00

Repair products
Number

Designation
Order number

BR00.45-Z-1004-01A
MB body sealant for sealing seams (can be painted over/310 ml tube)
001 989 63 20

Parts ordering notes

Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2

Fig. 25: Identifying Rear Spring Strut Components
Remove/Install
Notes on self-locking nuts
and boltsAll modelsAH00.00-N-0001-01A
1Remove rear wheels
Remove/install wheels,
rotate if necessary AP40.10-P-4050GH
2.1Remove spare wheel Except with spare
wheel holder/spare wheel,
code 849 and model
163.174 (vehicle with
auxiliary fuel tank).
3.1Remove spare wheel
holder Except with spare
wheel holder/spare wheel,
code 849 and model
163.174 (vehicle with
auxiliary fuel tank).
Pull out locking pin.
Remove spare wheel
bracket from side rail.
4.1Remove wheel housing
lining On model 163.174
(vehicle with auxiliary
fuel tank).
5Pull off cover (75p) Installation: Pay
attention to correct

2001 Mercedes-Benz ML320
1998-2005 SUSPENSION Suspension - 163 Chassis
me
Saturday, October 02, 2010 3:37:36 PMPage 25 © 2006 Mitchell Repair Information Company, LLC.