Safety belts/emergency tensioning retractors
Luggage nets
Child seats
Fig. 57: Identifying Assembly Wedge (110 589 03 59 00)
Fig. 58: Identifying Torx Bit Set (000 589 01 10 00)
REMOVE/INSTALL PANELING IN FOOTWELL - AR68.30-P-4010GH
MODELS 163.113 /128 /136 /154 /157 /172 /174 /175
rear-end door.
8Remove floor covering (3) to rear Installation: Install floor covering
below side paneling.
Assembly wedgeFig. 57
9Install in the reverse order
NumberDesignationModel 163 up to 08/99Model 163 as of 09/99
BA91.40-P-1001-01DBelt end fitting screwNm3535
NumberDesignationModel Series
163
BA68.50-P-1001-
02ABolt securing cargo retainer br acket to loading compartment
floorNm24
NumberDesignationModel Series 163
BA91.20-P-1001-01ABracket for child seat anchorage on load compartment floorNm24
2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB In terior Equipment - 163 Chassis
me
Saturday, October 02, 2010 3:35:22 PMPage 57 © 2006 Mitchell Repair Information Company, LLC.
AR68.20-P-4810GH
Removing and installing luggage compartment floor covering
28.2.97
MODEL
163.113 /128 /136 /154 /157 /172 /174 /175
P68.20-0456-06
1
Belt end fitting for third seat row
2
Cargo retainers
3
Floor mat
Remove/install
Torx bit set
*000589011000
1.1
Remove inner spare wheel together with cover
Only model 163.174.
AR68.30-P-4610GH
2.1
Fold third seat row upward
Only with 3rd seat row, code 847.
See owner's manual
3
Remove load compartment floor flaps
See owner's manual
4.1
Remove seat belt end fitting for third seat row
(1)
Only with 3rd seat row, code 847.
*BA91.40-P-1001-01D
5
Unscrew screws for load retainer (2)
*BA68.50-P-1001-02A
6.1
Remove mount for child seat retainer
If installed
*BA91.20-P-1001-01A
7
Remove cover for rear edge of load
compartment
Do not scratch cover when removing caps.
Installation:
Properly install seal on rear-
end door.
8
Remove floor covering (3) to rear
Installation:
Install floor covering below
side paneling.
Assembly wedge
*110589035900
9
Install in the reverse order
Safety belts/emergency tensioning retractors
Number
Designation
Model 163 up to
08/99
Model 163 as of
09/99
BA91.40-P-1001-01DBelt end fitting screw
Nm
3535
Luggage nets
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Page 1
Number
Designation
Model
Series 163
BA68.50-P-1001-02A
Bolt securing cargo retainer bracket to loading
compartment floor
Nm
24
Child seats
Number
Designation
Model
Series 163
BA91.20-P-1001-01A
Bracket for child seat anchorage on load
compartment floor
Nm
24
000 589 01 10 00
Torx bit set
Assembly wedge
110 589 03 59 00
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Page 2
AZ91.20-P-0001A
Retrofitting anchor rings for child seat restraint attachments
14.11.00
MODEL
163.113 /136 /154 /172 /174
P91.20-2039-06
2
Anchor mounting plate
3
Long spacer
4
Short spacer
5
Trim plate
6
Anchor ring
7
Long bolt
8
Short bolt
9
Trim cover
P91.20-2040-01
1
Template
12
Bolt location for
mounting plate
13
Rivet locations for
mounting plate
Hole in carpet,
Ø=57 mm
10
Center hole for
anchor ring, Ø=9.5
mm
11
Hole for rivet, Ø=4
mm
P91.20-2038-01
Removing
1
Remove compact spare tire
See Owner's Manual.
2
Fold 3rd row seats to storage position
Only with code (847). See Owner's Manual.
3
Remove footwell covers
See Owner's Manual.
4
Remove cargo anchor rings
Modifying
5
Place template (1) on top of load
compartment floor covering and secure with
cargo anchor bolts (arrows)
Turn template over for opposite side.
Template
*163589066300
6
Mark floor covering through center of bolt
location (12) for anchor mounting plate (2)
Only for those positions at which anchor
rings will be installed.
7
Remove template (1)
8
Remove load compartment floor covering
f
AR68.20-P-4810GH
9
Place floor covering faceup on suitable surface
10
Using hole saw, create Ø=57 mm hole for
anchor ring assembly
Only for those positions at which anchor
rings will be installed. Secure floor covering
appropriately to ensure hole is cut cleanly.
Use mark as a guide for center of hole.
11
Lower rear axle carrier
Only Model 163.174 for installation of 2nd
row center anchor ring.
f
AR35.10-P-0020-01GH
12
Place template (1) on floor pan and secure
with cargo anchor bolts
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Page 1
AR91.29-P-0008GH
Remove/install seat adjustment control module
23.6.99
MODEL
163.113 /128,
163.136 /154 as of 1.9.99,
163.157,
163.172 as of 1.9.99,
163.175
with CODE (241) Memory for electrically adjustable left front seat
with CODE (242a) Memory for electrically adjustable right front seat
MODEL
163.174
P91.29-2108-06
1
Coupling for left front seat
adjustment switch or right front seat
adjustment switch
2
Coupling for interior wiring harness
3
Coupling for height adjustment
motor for rear front seat cushion
4
Coupling for horizontal adjustment
motor for front seat
5
Coupling for height adjustment
motor for front front seat cushion
6
Coupling for electrical line for seat
belt buckle of front seat
P91.29-2108-06
7
Coupling for front seat backrest
angle motor
8
Coupling for automatic child seat
recognition
9
Coupling for heated seats
10
Bracket
11
Retaining lugs
N32/1
Left front seat adjustment control
module with memory
N32/2
Right front seat adjustment control
module with memory
Remove/Install
1
Move front seat forwards and adjust rear front
seat cushion upwards
2
Disconnect connector from coupling for left
front seat adjustment switch or right front seat
adjustment switch (1) and from the coupling
for interior wiring harness (2) on the left front
seat adjustment control module with memory
(N32/1) or right front seat adjustment control
module with memory (N32/2)
Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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Page 1
SI91.60-P-0002A
Service information on immobilization of a passenger-side airbag where a
rearward mounted (reboard) child seat is fitted
17.3.99
MODEL
124, 126, 129, 140, 163, 168, 170, 202, 203, 208, 210, 215, 220, 463
Modification notes
18.11.00
Supersedes Service Information SI91.60-P-0002A dated
15.11.00
Remove the SI SI91.60-P-0002A from your file
It is recommended to place the child seat in the rear area if
possible.
If, in exceptional cases, the owner wishes a rearward mounted child
seat to be expressly attached on the front passenger seat, the front
passenger airbag should be immobilized.
As a general rule, there is no approval for immobilizing the front
passenger airbag on models fitted with ACSR, which is visible from
the "airbag OFF" indicator light in the center console. On such
models, an MB child seat with ACSR should be used for safety and
cost reasons.
-----------------------------------------------------------------------------------------
On models fitted with seat belt force limiter, it is essential for
safety reasons to
D
program the front passenger ETR to "NO".
D
unplug the connector at the front passenger ETR.
No provision is made for immobilizing the seat occupied
recognition, the automatic child seat recognition (ACSR), as well as
the side airbag and window airbag.
In the event that it is necessary to immobilize the seat occupied
recognition and automatic child seat recognition (ACSR), for example
if a Recaro seat is installed, this can be carried out in exceptional
cases after agreement has been obtained from GSP/SPS, tel. 07031
/ 90 - 81815.
-----------------------------------------------------------------------------------------
After immobilizing the front passenger airbag or additionally the
ETR, it is essential to
D
have the customer sign the confirmation after immobilization.
D
affix a sticker at a clearly visible point in the area of the front
passenger airbag.
D
affix a sticker in the Owner's Manual, in the section Airbag.
Carry out the remaining procedure as stated below.
-----------------------------------------------------------------------------------------
Deactivation can be reversed at any time.
Immobilization and re-activation must be entered in the
vehicle documents!
The vehicle should be presented in such a case to a technical
inspection center (DEKRA, TÜV). The completed confirmation
should be submitted to the vehicle registration authorities for
entry.
-----------------------------------------------------------------------------------------
Perform version coding / procedure
Model
Version
Coding with HHT
2)
or STAR Diagnosis tool (DAS)
Unplug
connector of
passenger side
airbag
3)
Unplug
connector of
passenger side
emergency
tensioning
retractor
Insert
replacement resistor
3)
Passenger-side
airbag
NO
Passenger side
emergency
tensioning
retractor NO
124
All
--X-X
126
All
--X-X
129
up to 06/93
--X-X
129
as of 07/93 without ACSR
X-X--
140
up to 06/93
--X-X
140
as of 07/93 without ACSR
X-X--
140
as of 07/93 with ACSR
1)
-----
163
up to VIN 145263
--X-X
163
as of VIN 145264
-----
168
All
-----
170
without ACSR
XXXX-
170
with ACSR
1)
-----
202
without seat belt force limiter
X-X--
202
as of 06/97
4)
XXXX-
202
with ACSR
1)
-----
203
All
-----
208
All
-----
210
without ACSR
XXXX-
210
with ACSR
1)
-----
215
All
-----
220
All
-----
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Page 1
463
All
-----
1)
Recognition: existing "airbag Off" warning light in center
console.
2)
With HHT functions menu point 5 Coding Reboard child seat. If
only the passenger side airbag is de-activated, then program
menu point Vehicle equipment.
3)
Depending on model and version, unplug one or two
connectors at the passenger side airbag and insert the
corresponding replacement resistors.
4)
Without ACSR, with seat belt force limiter.
Immobilizing passenger side airbag certificate
Model 124, 126, 129, 140, 163 up to VIN
145263, 170, 202, 210
Have customer sign certificate after
immobilization
OF91.60-P-1000-01A
Cancel immobilization
D
To re-activate the passenger side airbag remove the ignition
resistor at the cable.
D
Fit together connector at passenger side airbag.
D
Fit together connector at passenger side ETR (on models fitted
with seat belt force limiter).
D
Use HHT or STAR Diagnosis tool (DAS) to re-program
passenger side airbag and passenger side ETR in the SRS
control module to "YES".
D
Remove sticker on passenger side airbag and render invalid in
Owner's Manual.
D
Complete re-activation on certificate after immobilization.
D
If re-activated, delete de-activation in vehicle documents.
Parts ordering notes
Part no.
Designation
Quantity
140 868 00 50
Ignition resistor (replacement resistor)
as required
140 817 15 20
Sticker (without seat belt force limiter)
2
210 817 20 20
Sticker (with seat belt force limiter)
2
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Page 2