1. Disable air bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM . Remove meter
hood. Ensure instrument cluster 12 pin connector is securely connected and that terminal No. 1 E is not
damaged. Check continuity between terminal No. 1E of 12 pin cluster connector and terminal No. 2K of
print plate of instrument cluster. If there is continuity, go to next step. If there is no continuity, replace
print plate and then go to next step.
2. Disable air bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM
. Check if terminal
No. Q of 21 pin SAS unit connector is securely connected and is not damaged. If ok, go to next step. If
terminal Q is not securely connected or is damaged, replace air bag harness, then go to next step.
3. Disconnect 21 pin SAS unit connector and 12 pin instrument cluster connector. Check continuity between
terminal No. Q of SAS unit connector and terminal No. 1 E of instrument cluster connector. If there is
continuity, replace SAS unit and then go to next step. See SAS UNIT
under REMOVAL &
INSTALLATION. If there is no continuity, go to next step.
4. Activate air bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM
. Check AIR BAG
warning light for proper system function. See SYSTEM OPERATION CHECK
.
WARNING LIGHT DOES NOT COME ON
Disable air bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM
. Remove meter hood.
Ensure instrument cluster 12 pin connector is securely connected and that terminal No. 1 E is not damaged.
Check continuity between terminal No. 1E of 12 pin cluster connector and terminal No. 2K of print plate of
instrument cluster. If there is continuity, go to next step. If there is no continuity, replace print plate and then go
to next step.
WARNING LIGHT REMAINS ON
1. Measure battery voltage. If voltage is more than 9 volts, go to next step. If voltage is not more than 9
volts, check charging system.
2. Disable air bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM
. Remove dashboard.
Remove heater unit. Check if SAS unit connector is securely connected. Check short bar between SAS
unit terminal No. Q and terminal No. S. If short bar is bent, replace wiring harness and then go to next
step. If short bar is OK, go to next step.
3. Check short bar hook on SAS unit. If hook is OK, go to next step. If hook is damaged, replace SAS unit.
See SAS UNIT
under REMOVAL & INSTALLATION.
4. Disconnect SAS unit 21 pin connector and instrument panel 12 pin connector. Carefully insert an
insulation material between terminal No. Q and terminal No. S of SAS unit so short bar cannot move. NOTE: For connector terminal identification, see WIRING DIAGRAM
.
NOTE: For connector terminal identification, see WIRING DIAGRAM
.
NOTE: For connector terminal identification, see WIRING DIAGRAM
.
NOTE: Use care not to damage short bar when inserting insulation material.
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AIR BAG RESTRAINT SYSTEM 1997 ACCESSORIES/SAFETY EQUIPMENT Mazda - Air Bag Restraint System
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5. Check continuity between terminal No. Q and ground. If continuity exists, replace or repair wiring
harness between instrument cluster and SAS unit. If no continuity exists, replace SAS unit. See SAS
UNIT under REMOVAL & INSTALLATION.
6. Activate air bag system and perform SYSTEM OPERATION CHECK
. Check that AIR BAG warning
light is operating properly. If not, reconfirm malfunction symptoms.
DTC 0 - SAS UNIT
1. Disable system. See DISABLING & ACTIVATING AIR BAG SYSTEM
. Remove dashboard.
Remove heater unit. Check if SAS unit connector is securely connected. If not, reconnect connector and
go next step. If ok, go to next step.
2. Disconnect SAS unit connector and check for continuity between terminal No. V and terminal No. Y of
SAS unit connector. If there is continuity, replace SAS unit. If there is no continuity, replace wiring
harness. Perform SYSTEM OPERATION CHECK
.
DTC 3 - BATTERY
1. Check that battery voltage is at least 8 volts. If not, check battery and/or charging system. Turn ignition
on and check voltage at joint connector terminals A or E (X-33).
2. If voltage is over 8 volts, replace SAS unit. See SAS UNIT
under REMOVAL & INSTALLATION. If
voltage is not over 8 volts, replace wiring harness from battery to fuse box. Perform SYSTEM
OPERATION CHECK .
DTC 6 - DRIVER-SIDE AIR BAG MODULE
1. Disable air ba
g system. See procedures under DISABLING & ACTIVATING AIR BAG SYSTEM. NOTE: When air bag warning light remains on, it can indicate a DTC 0 caused by no
continuity between terminal No. V and terminal No. Y of SAS unit This can be
due to a damaged SAS unit, an open or short circuit in wiring harness or poor
connections.
NOTE: For connector terminal identification, see WIRING DIAGRAM
.
NOTE: When voltage supplied to SAS unit is less than 1 volt due to weak battery, open
or short in wiring harness, poor connection of connector or damaged SAS unit,
DTC 3 will set
NOTE: For connector terminal identification, see WIRING DIAGRAM
.
NOTE: When resistance Is detected between terminals M-O of SAS unit is NOT 2 ohms,
DTC 6 will set.
NOTE: For connector terminal identification, see WIRING DIAGRAM
.
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Remove driver-side air bag module. See DRIVER-SIDE AIR BAG MODULE under REMOVAL &
INSTALLATION.
2. Inspect clockspring connectors for damage. If connectors are okay, go to next step. If connectors are
damaged, replace clockspring. Perform SYSTEM OPERATION CHECK
.
3. Connect Special Service Tool (49 0839 285) to terminal No. 3B and terminal No. 3C of clockspring. Set
SST resistance to 2 ohms. Connect clockspring connector. Connect negative battery cable. Turn ignition
switch to ON position and cheek for codes. If CODE 6 is displayed, go to next step. If CODE 6 is not
present, replace driver-side air bag module. Perform SYSTEM OPERATION CHECK
.
4. Turn ignition switch to LOCK position. Disconnect negative battery cable and wait for 1 minute.
Disconnect clockspring connector and inspect. If pins are ok go next step. If pins are damaged, replace
wiring harness from clockspring to SAS unit.
5. Connect Special Service Tool (49 0839 285) to terminal No. A and terminal No. B of clockspring
connector. Set SST resistance to 2 ohms. Connect clockspring connector and connect negative battery
cable. Turn ignition switch to ON position and cheek for codes. If CODE 6 is displayed, go to next step.
If CODE 6 is not present, replace clockspring. See CLOCKSPRING
under REMOVAL &
INSTALLATION. Perform SYSTEM OPERATION CHECK
.
6. Turn ignition switch to LOCK position. Disconnect negative battery cable. Wait for 1 minute. Remove
dashboard and heater unit. Disconnect SAS unit connector.
7. Check wiring harness between terminal No. O of SAS unit connector and between terminal No. A of
clockspring connector. Also check between terminal No. M of SAS unit connector and terminal No. B of
clockspring connector. Check for short to ground, short to power or open circuit. If wiring is OK, replace
SAS unit. See SAS UNIT
under REMOVAL & INSTALLATION.If wiring is not OK, replace wiring
harness from clockspring to SAS unit. Perform SYSTEM OPERATION CHECK
.
DTC 7 - PASSENGER-SIDE AIR BAG MODULE
1. Disable air bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM
. Inspect passenger-
side air bag module connectors for damage. If connectors are okay, go to next step. If connectors are
damaged, replace wiring harness from passenger-side air bag module to SAS unit. Perform SYSTEM
OPERATION CHECK .
2. Connect Special Service Tool (49 0839 285) to terminal No A and terminal No. B of passenger-side air
bag module connector. Set Special Service Tool resistance to 2 ohms. Connect clockspring connector.
Connect negative battery cable. Turn ignition switch to ON position and check for codes. If DTC 7 is
displayed, go to next step. If CODE 7 is not present replace passenger-side air bag module. See
PASSENGER
-SIDE AIR BAG MODULE under REMOVAL & INSTALLATION. Perform SYSTEM
OPERATION CHECK .
3. Turn ignition switch to LOCK position. Disconnect negative battery cable and wait 1 minute. Disconnect
clocksprin
g connector. Remove dashboard and heater unit. NOTE: For connector terminal identification, see WIRING DIAGRAM
.
NOTE: When resistance is detected between terminals l-K of SAS unit is NOT 2 ohms
and/or there is no continuity between terminal No. E of SAS unit and ground,
DTC 7 will set
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AIR BAG RESTRAINT SYSTEM 1997 ACCESSORIES/SAFETY EQUIPMENT Mazda - Air Bag Restraint System
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4. Disconnect SAS unit connector. Check wiring between terminal K of SAS unit connector and terminal C
of passenger-side air bag module connector for short to ground, short to power or open circuit. If wiring
is OK, replace SAS unit. See SAS UNIT
under REMOVAL & INSTALLATION. If wiring is not OK,
replace wiring harness between passenger-side air bag module and SAS unit. Perform SYSTEM
OPERATION CHECK .
WIRE REPAIR
DO NOT repair air bag system wiring. If a problem is found with air bag system wiring, replace faulty wiring.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS
WIRING DIAGRAM
ApplicationFt. Lbs. (N.m)
Passenger-Side Air Bag Module Retaining Bolts13-20 (18-27)
Steering Wheel Nut29-36 (39-49)
INCH Lbs. (N.m)
Driver-Side Air Bag Module Retaining Nuts35-52 (4.0-5.8)
SAS Unit Retaining Nuts61-86 (6.7-9.8)
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AIR BAG RESTRAINT SYSTEM 1997 ACCESSORIES/SAFETY EQUIPMENT Mazda - Air Bag Restraint System
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Fig. 10: SRS Wiring Diagram
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AIR BAG RESTRAINT SYSTEM 1997 ACCESSORIES/SAFETY EQUIPMENT Mazda - Air Bag Restraint System
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between terminal AM of ABS CM harness connector and ground. If continuity exists, replace wiring
harness connector. If continuity does not exist, repair wiring harness.
7. Check ABS warning light bulb. Replace bulb as necessary. If bulb is okay, go to next step.
8. Check continuity between terminal AD of ABS CM harness connector and terminal 1K of instrument
cluster connector. See WIRING DIAGRAMS
. If continuity exists, check ABS warning light. See ABS
WARNING LIGHT under COMPONENT TESTING
. If continuity does not exist, repair wiring
harness.
ABS WARNING LIGHT REMAINS ILLUMINATED
1. Ensure battery is fully charged. Charge or replace as necessary. If battery is fully charged, go to next step.
2. Check ABS Control Module (ABS CM) connector for poor connection. Turn ignition on. Check if ABS
warning light goes out. If ABS warning light does not go out, go to next step. If ABS warning light goes
out, a temporary poor contact in wiring may have occurred and ABS is now functioning properly.
3. Turn ignition off. Disconnect ABS CM connector. See COMPONENT LOCATIONS
. Measure voltage
between terminals "A" and AB of ABS CM harness connector. See Fig. 3
. Also, measure voltage
between terminals "A" and AC of ABS CM harness connector, and between terminals "A" and AM of
ABS CM harness connector. If battery voltage is present, go to next step. If battery voltage is not present,
repair wiring harness.
4. Connect ABS CM connector. Check for ABS DTCs. See RETRIEVING DIAGNOSTIC TROUBLE
CODES under DIAGNOSIS & TESTING. If no DTCs are present, go to next step.
5. Turn ignition off. Disconnect ABS CM connector. Connect Harness Adapter (49-F066-022). Turn
ignition on. Check if ABS warning light goes out. If ABS warning light does not go out, repair short in
ABS warning light drive harness or instrument cluster. If ABS warning light goes out, replace ABS CM.
ABS WARNING LIGHT FLASHES WITH VEHICLE STOPPED
1. Ensure battery is fully charged. Charge or replace as necessary. If battery is fully charged, go to next step.
2. Check if a jumper wire is installed between terminals TBS and GND of Data Link Connector (DLC). See
Fig. 1
. If jumper wire is installed, remove jumper wire from DLC. If jumper wire is not installed, go to
next step.
3. Turn ignition off. Disconnect ABS Control Module (ABS CM) connector. See COMPONENT
LOCATIONS . Check continuity between terminal "P" of ABS CM harness connector and ground. See
Fig. 3
. If continuity exists, repair short to ground in DLC wiring harness. If continuity does not exist,
replace ABS CM. NOTE: ABS warning light will illuminate if voltage between terminal "A" (voltage
supply) of ABS CM harness connector and ground is less than about 10
volts.
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DTC 05: STOPLIGHT SWITCH WIRING HARNESS
1. Check stoplight switch wiring harness for open or short to ground between stoplight switch and ABS
control module. See WIRING DIAGRAMS
. Repair as necessary. If wiring harness is okay, go to next
step.
2. Clear DTCs. See CLEARING CODES under DIAGNOSIS & TESTING. Recheck for DTCs. If DTC 05
is displayed, replace ABS control module. If DTC 05 is not displayed, a temporary poor contact in wiring
may have occurred and ABS is now functioning properly.
DTCS 11, 12, 13 & 14: WHEEL SPEED SENSOR, SENSOR ROTOR, HYDRAULIC UNIT OR
WIRING HARNESS
1. Check ABS control module connector for poor connection. See COMPONENT LOCATIONS
. Repair
as necessary. If connector is okay, go to next step.
2. Check wiring harness for open or short to ground between suspect wheel speed sensor and ABS control
module. See WIRING DIAGRAMS
. Repair as necessary. If wiring harness is okay, go to next step.
3. Check suspect wheel speed sensor. See WHEEL SPEED SENSORS under COMPONENT TESTING
.
Replace as necessary. If wheel speed sensor is okay, go to next step.
4. Inspect wheel speed sensor rotor for damage or missing teeth. If sensor rotor is damaged or has missing
teeth, replace sensor rotor. If sensor rotor is okay, go to next step.
5. Inspect brakeline for damage. If brakeline is damaged, replace brakeline. If brakeline is okay, go to next
step.
6. Check hydraulic unit. See HYDRAULIC UNIT under COMPONENT TESTING
. Replace as
necessary. If hydraulic unit is okay, go to next step.
7. Clear DTCs. See CLEARING CODES
under DIAGNOSIS & TESTING. Recheck for DTCs after
driving vehicle from a stop to faster than 6.2 MPH. If DTC 11, 12, 13 or 14 is displayed, replace ABS
control module. If DTC 11, 12, 13 or 14 is not displayed, a temporary poor contact in wiring may have
occurred and ABS is now functioning properly.
DTC 15: WHEEL SPEED SENSOR, SENSOR ROTOR, HYDRAULIC UNIT OR WIRING HARNESS
If DTC 15 is displayed, perform DTCS 11
, 12, 13 & 14: WHEEL SPEED SENSOR, SENSOR ROTOR,
HYDRAULIC UNIT OR WIRING HARNESS test.
DTCS 22, 23, 24, 25, 26 & 27: SOLENOID VALVE OR WIRING HARNESS
1. Check ABS control module connector for poor connection. See COMPONENT LOCATIONS
. Repair
as necessary. If connection is okay, go to next step.
2. Check suspect solenoid valve with valve relay installed. See SOLENOID VALVES
under
COMPONENT TESTING. Replace as necessary. If solenoid valve with valve relay installed is okay, go
to next step.
3. Check suspect solenoid valve with valve relay removed. See SOLENOID VALVES
under
COMPONENT TESTING. Replace solenoid valve as necessary. If solenoid valve with valve relay
removed is oka
y, go to next step.
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4. Check wiring harness for open or short to ground between hydraulic unit and ABS control module. See
WIRING DIAGRAMS
. Repair as necessary. If wiring harness is okay, go to next step.
5. Clear DTCs. See CLEARING CODES
under DIAGNOSIS & TESTING. Recheck for DTCs. If DTC
22, 23, 24, 25, 26 or 27 is displayed, replace ABS control module. If DTC 22, 23, 24, 25, 26 or 27 is not
displayed, a temporary poor contact in wiring may have occurred and ABS is now functioning properly.
DTC 51: VALVE RELAY OR WIRING HARNESS
1. Check BTN fuse. Replace as necessary. If BTN or ABS fuse is okay, go to next step.
2. Check valve relay. See VALVE RELAY
under COMPONENT TESTING. Replace as necessary. If
valve relay is okay, check wiring harness for open or short to ground between valve relay and ABS
control module. See WIRING DIAGRAMS
. Repair as necessary. If wiring harness is okay, go to next
step.
3. Clear DTCs. See CLEARING CODES
under DIAGNOSIS & TESTING. Recheck for DTCs. If DTC 51
is displayed, replace ABS control module. If DTC 51 is not displayed, a temporary poor contact in wiring
may have occurred and ABS is now functioning properly.
DTC 53: PUMP MOTOR, MOTOR RELAY OR WIRING HARNESS
1. Turn ignition off and check if pump motor continues to operate. If pump motor continues operating after
ignition is off, replace motor relay. If pump motor does not continue to operate after ignition is off, go to
next step.
2. Check ABS fuse. Replace as necessary. If ABS fuse is okay, go to next step.
3. Check motor relay. See MOTOR RELAY
under COMPONENT TESTING. Replace as necessary. If
motor relay is okay, check wiring harness for open or short to ground between motor relay and ABS
control module. See WIRING DIAGRAMS
. Repair as necessary. If wiring harness is okay, go to next
step.
4. Check pump motor. See PUMP MOTOR
under COMPONENT TESTING. Replace as necessary. If
pump motor is okay, check wiring harness for open or short to ground between hydraulic unit and ABS
control module. Repair as necessary. If wiring harness is okay, go to next step.
5. Clear DTCs. See CLEARING CODES
under DIAGNOSIS & TESTING. Recheck for DTCs. If DTC 53
is displayed, replace ABS control module. If DTC 53 is not displayed, a temporary poor contact in wiring
may have occurred and ABS is now functioning properly.
DTC 61: ABS CONTROL MODULE
1. Check ABS control module connector for poor connection. See COMPONENT LOCATIONS
. Repair
as necessary. If connector is okay, go to next step.
2. Clear DTCs. See CLEARING CODES under DIAGNOSIS & TESTING. Recheck for DTCs. If DTC 61
is displayed, replace ABS control module. If DTC 61 is not displayed, a temporary poor contact in wiring
may have occurred and ABS is now functioning properly.
COMPONENT TESTING
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ANTI-LOCK BRAKE SYSTEM 1997 BRAKES Mazda - Anti-Lock
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