28Check the signal voltage from the
potentiometer. Carefully backprobe the
electrical connector on the signal voltage
wire (-) with the ignition key ON (engine not
running) (see illustration). There should be
approximately 0.5 volts.
29Next, rotate the throttle lever manually and
confirm that the reference voltage increases to
approximately 4.8 volts (see illustration).
30If the voltage does not increase, renew
the throttle potentiometer with a new part.
Renewal
31Remove the throttle body from the intake
manifold (see Chapter 4).
32Remove the two mounting bolts and
separate the throttle potentiometer from the
throttle body. Note:The throttle potentiometer
is difficult to reach and adjustment requires
that the home mechanic tighten the bolts after
the final adjustment using a mirror. Be sure to
mark the mounting position of the old throttle
potentiometer before refitting the new part.
33Refitting is the reverse of removal.
Adjustment
34Refit the throttle body with the throttle
potentiometer mounting bolts just looseenough to move the potentiometer. Be sure
the bolts are tight and the potentiometer does
not rotate easily.
35Backprobe the signal wire and the ground
wire (see Step 28) and with the throttle closed
(idle position), rotate the potentiometer until
the voltmeter reads between 0.2 and 0.5 volts.
Note:The throttle potentiometer is difficult to
reach. Be sure to rotate the potentiometer
slowly and do not interfere with the voltmeter
and the electrical connectors to the gauge.
36Rotate the throttle lever and confirm that
the voltage increases to around 4.8 volts.
If the voltage range is correct, the throttle
potentiometer is installed correctly.
37Tighten the throttle potentiometer bolts. If
necessary, use a small mirror to locate the
bolts.
Mass airflow (MAF) sensor
General Information
38The mass airflow sensor (MAF) is located
on the air intake duct. This sensor uses a hot
wire sensing element to measure the amount
of air entering the engine. The air passing over
the hot wire causes it to cool. Consequently,this change in temperature can be converted
into an analogue voltage signal to the ECU
which in turn calculates the required fuel
injector pulse width.
Check
39Check for power to the MAF sensor.
Backprobe the MAF sensor electrical plug.
Working on the harness side with the ignition
ON (engine not running), check for battery
voltage on terminal number 5 (see illustration).
40Remove the pin and backprobe the MAF
sensor electrical connector terminal number 3
with the voltmeter (see illustration). The
voltage should be less than 1.0 volt with the
ignition switch ON (engine not running). Raise
the engine rpm. The signal voltage from the
MAF sensor should increase to about 2.0 volts.
It is impossible to simulate load conditions in
the driveway but it is necessary to observe the
voltmeter for a fluctuation in voltage as the
engine speed is raised. The vehicle will not be
under load conditions but MAF sensor voltage
should vary slightly.
41If the voltage readings are correct, check
the wiring harness for open circuits or a
damaged harness (see Chapter 12).
6•6 Emissions and engine control systems
4.29 . . . then check the SIGNAL voltage
with the throttle wide open. It should be
between 4.5 and 5.0 volts4.39 Check for battery voltage to the MAF
sensor on terminal number 54.40 With the engine idling, raise the engine
rpm and observe the voltage changes on
terminal number 3
3261 Jaguar XJ6 4.27 Backprobe the throttle potentiometer electrical connector
with a pin and with the ignition key ON (engine not running) there
should be 5.0 volts REFERENCE available
4.28 First check the throttle potentiometer SIGNAL voltage with the
throttle closed (idle). It should be 0.2 to 0.5 volts . . .
being drawn back into the master cylinder.
Wait several seconds for brake fluid to be
drawn from the reservoir into the piston bore,
then depress the piston again, removing your
finger as brake fluid is expelled. Be sure to put
your finger back over the hole each time
before releasing the piston, and when the
bleeding procedure is complete for that outlet,
renew the plug and snug it up before going on
to the other port.
Refitting
16Refit the master cylinder over the studs on
the brake servo and tighten the mounting nuts
only finger tight at this time.
17Thread the brake line fittings into the
master cylinder. Since the master cylinder is
still a bit loose, it can be moved slightly to
allow the fitting threads to start easily. Do not
strip the threads as the fittings are tightened.
18Tighten the brake fittings securely and the
mounting nuts to the torque listed in this
Chapter’s Specifications.
19Fill the master cylinder reservoir with fluid,
then bleed the master cylinder and the brake
system (see Section 9).
20To bleed the master cylinder on the
vehicle, have an assistant pump the brake
pedal several times and then hold the pedal to
the floor. Loosen the fitting nut to allow air and
fluid to escape, then tighten the nut. Repeat
this procedure on both fittings until the fluid is
clear of air bubbles. Test the operation of the
brake system carefully before placing the
vehicle into service.
7 Brake servo-
general information,
removal and refitting
2
General information
1A hydraulic brake servo system assists
braking when the brake pedal is depressed.
The booster unit, located between the brake
pedal box and the master cylinder, is operated
by hydraulic pressure generated by an engine-
driven pump (on early models) or by an electric
pump (on later models). When the engine isrunning, the pump supplies hydraulic pressure
to an accumulator. The accumulator stores and
regulates the pressure to the hydraulic brake
servo. When you depress the brake pedal, the
pressure in the booster helps actuate the
master cylinder, reducing pedal effort.
2The hydraulic brake servo isn’t rebuildable;
if it fails, it must be replaced. Basic operation
can be checked (see Chapter 1, Section 15),
but in-depth testing of the system requires
special tools, so diagnosis is beyond the
scope of the home mechanic. If the system
fails, take it to a dealer service department or
other qualified repair workshop for repairs.
However, if the unit must be replaced, you
can do it yourself as follows.
Removal and refitting
3With the engine off, discharge the hydraulic
accumulator by depressing the brake pedal
several times until it feels hard to depress.
4Remove the master cylinder (see Section 6).
5Clean the area around the return and
supply tube nuts, then disconnect them with a
flare-nut spanner (see illustration). Plug the
lines to prevent dirt from entering the system.
Caution: Even a particle of dirt can damage
the servo system, so be extremely careful
to prevent dirt from entering the system
while the lines are disconnected.
6To disconnect the brake servo pushrod
from the brake pedal, remove the access
plugs from both sides of the pedal box (see
illustration), remove the clevis pin retaining
clip and drive out the clevis pin.
7Remove the four mounting nuts and
remove the brake servo (see illustration).
8Refitting is the reverse of removal. Tighten
the hydraulic line fittings securely.
9When you’re done, adjust the brake light
switch (see Section 13).
8 Brake hoses and lines-
inspection and renewal
4
Inspection
1About every six months, with the vehicleraised and placed securely on axle stands, the
flexible hoses which connect the steel brake
lines with the front and rear brake assemblies
should be inspected for cracks, chafing of the
outer cover, leaks, blisters and other damage.
These are important and vulnerable parts of
the brake system and inspection should be
complete. A light and mirror will prove helpful
for a thorough check. If a hose exhibits any of
the above conditions, renew it with a new one.
Flexible hose renewal
2Clean all dirt away from the ends of the
hose.
3To disconnect the hose at the frame end,
use a second spanner on the hex-shaped
fitting on the end of the flexible hose and
loosen the nut on the metal brake line (see
illustrations). If the nut is stuck, soak it with
penetrating oil. After the hose is disconnected
from the metal line, remove the nut right
above the bracket and detach the hose from
the bracket.
4To detach the flexible hose from the caliper,
simply unscrew it.
5Refitting is the reverse of the removal
procedure. Make sure the brackets are in
good condition and the locknuts are tightened
securely.
Braking system 9•9
9
7.5 Use a flare-nut spanner to loosen the
fittings, then pull the lines back from the
brake servo and plug them to prevent
contamination7.6 Pry off the two rubber caps from the
pedal box7.7 To detach the brake servo from the
pedal box, remove these four nuts
(arrowed) (lower right nut not visible
in this photo)
8.3a To remove a front flexible brake hose
from a metal brake line, use one spanner
to hold the hose fitting just below the
bracket (lower spanner), then break loose
the nut on the metal line (upper spanner);
to disconnect the flex hose from the
bracket, remove the centre nut (arrowed)
just above the bracket
3261 Jaguar XJ6
3261 Jaguar XJ6
11
Chapter 11
Bodywork and fittings
Body - maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Body repair - major damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Body repair - minor damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Bonnet - removal, refitting and adjustment . . . . . . . . . . . . . . . . . . . . 10
Bonnet and boot lid support struts - removal and refitting . . . . . . . . 9
Bonnet release latch and cable - removal and refitting . . . . . . . . . . . 11
Boot lid - removal, refitting and adjustment . . . . . . . . . . . . . . . . . . . 16
Boot lid latch and lock cylinder - removal and refitting . . . . . . . . . . . 17
Bumpers - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Centre console - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . 24
Cowl cover - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Dashboard trim panels - removal and refitting . . . . . . . . . . . . . . . . . 26
Door - removal, refitting and adjustment . . . . . . . . . . . . . . . . . . . . . . 19
Door latch, lock cylinder and handles - removal and refitting . . . . . . 20
Door trim panel - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . 18Door window glass - removal and refitting . . . . . . . . . . . . . . . . . . . . 22
Door window glass regulator - removal and refitting . . . . . . . . . . . . . 21
Front spoiler - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . 13
Front wing - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Hinges and locks - maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Instrument cluster housing - removal and refitting . . . . . . . . . . . . . . 25
Outside mirrors - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . 23
Radiator grille - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . 12
Seats - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Steering column cover - removal and refitting . . . . . . . . . . . . . . . . . 27
Upholstery and carpets - maintenance . . . . . . . . . . . . . . . . . . . . . . . 4
Vinyl trim - maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Windscreen and fixed glass - replacement . . . . . . . . . . . . . . . . . . . . 8
11•1
Contents
Easy,suitable for
novice with little
experienceFairly easy,suitable
for beginner with
some experienceFairly difficult,
suitable for competent
DIY mechanic
Difficult,suitable for
experienced DIY
mechanicVery difficult,
suitable for expert DIY
or professional
Degrees of difficulty
54321
1 General information
These models feature a “unibody”
construction, using a floor pan with front and
rear frame side rails which support the body
components, front and rear suspension
systems and other mechanical components.
Certain components are particularly vulnerable
to accident damage and can be unbolted and
repaired or replaced. Among these parts are
the body mouldings, bumpers, front wings,
bonnet and boot lids and all glass.
Only general body maintenance practices
and body panel repair procedures within the
scope of the do-it-yourselfer are included in
this Chapter.
2 Body- maintenance
1
1The condition of your vehicle’s body is very
important, because the resale value depends
a great deal on it. It’s much more difficult to
repair a neglected or damaged body than it is
to repair mechanical components. The hidden
areas of the body, such as the wheel wells,
the frame and the engine compartment, areequally important, although they don’t require
as frequent attention as the rest of the body.
2Once a year, or every 12,000 miles, it’s a
good idea to have the underside of the body
steam cleaned. All traces of dirt and oil will be
removed and the area can then be inspected
carefully for rust, damaged brake lines, frayed
electrical wires, damaged cables and other
problems. The front suspension components
should be greased after completion of this job.
3At the same time, clean the engine and the
engine compartment with a steam cleaner or
water soluble degreaser.
4The wheel wells should be given close
attention, since undercoating can peel away
and stones and dirt thrown up by the tyres
can cause the paint to chip and flake, allowing
rust to set in. If rust is found, clean down to
the bare metal and apply an anti-rust paint.
5The body should be washed about once a
week. Wet the vehicle thoroughly to soften the
dirt, then wash it down with a soft sponge and
plenty of clean soapy water. If the surplus dirt
is not washed off very carefully, it can wear
down the paint.
6Spots of tar or asphalt thrown up from the
road should be removed with a cloth soaked
in solvent.
7Once every six months, wax the body and
chrome trim. If a chrome cleaner is used to
remove rust from any of the vehicle’s plated
parts, remember that the cleaner also removes
part of the chrome, so use it sparingly.
3 Vinyl trim- maintenance
1
Don’t clean vinyl trim with detergents,
caustic soap or petroleum-based cleaners.
Plain soap and water works just fine, with a
soft brush to clean dirt that may be ingrained.
Wash the vinyl as frequently as the rest of the
vehicle.
After cleaning, application of a high quality
rubber and vinyl protectant will help prevent
oxidation and cracks. The protectant can also
be applied to weather-stripping, vacuum lines
and rubber hoses (which often fail as a result
of chemical degradation) and to the tyres.
4 Upholstery and carpets-
maintenance
1
1Every three months remove the carpets or
mats and clean the interior of the vehicle
(more frequently if necessary). Vacuum the
upholstery and carpets to remove loose dirt
and dust.
2Leather upholstery requires special care.
Stains should be removed with warm water
and a very mild soap solution. Use a clean,
damp cloth to remove the soap, then wipe
22 Door window glass-
removal and refitting
3
1Raise the window to its full upright position,
then remove the door trim panel and
watershield as described in Section 18.
2Tape the window to the door glass frame to
secure the window in the full upright position.
3Detach the regulator assembly (Section 21)
and lower it to the bottom of the door.
4Remove the window frame retaining bolts
(see illustrations).
5Remove the window frame and glass
assembly by pulling it up and out (see
illustration).
6Refitting is the reverse of removal.
23 Outside mirrors-
removal and refitting
2
1Raise the window to the fully closed
position and remove the upper half of the
door trim panel (see Section 18).
2Detach the trim cover retaining screws (see
illustration).3Disconnect the wiring plug from the mirror.
4Remove the three mirror retaining screws
and detach the mirror from the vehicle (see
illustration).
5Refitting is the reverse of removal.
24 Centre console-
removal and refitting
3
Floor console
1Disconnect the negative battery cable.Caution: If the stereo in your vehicle is
equipped with an anti-theft system, make
sure you have the correct activation code
before disconnecting the battery.
2Pry out the gear selector trim bezel (see
illustration).
3Open the console compartment and
remove the screws securing the ash tray. Pull
the ash tray back towards the compartment to
remove it (see illustrations).
4Working through the ash tray opening,
detach the plastic wingnuts securing the rear
edge of the radio trim bezel (see illustration).
5Apply the handbrake, then move the gear
Bodywork and fittings 11•11
11
22.4a Front door window frame screws 22.4b Rear door window frame screws
22.5 After removing the window frame
retaining screws, pull the window and
frame assembly up and out to remove it
3261 Jaguar XJ6 23.2 Remove the trim cover retaining screws
23.4 Disconnect the electrical connector, then detach the three
mirror retaining screws and remove the mirror from the vehicle
24.3a Open the console compartment to
access the ash tray screws (arrowed)24.2 Carefully prise out the gear selector
trim bezel
3261 Jaguar XJ6
12
Chapter 12
Body electrical system
1 General information
The electrical system is a 12-volt, negative
earth type. Power for the lights and all
electrical accessories is supplied by a
lead/acid-type battery which is charged by
the alternator.
This Chapter covers repair and service
procedures for the various electrical
components not associated with the engine.
Information on the battery, alternator,
distributor and starter motor will be found in
Chapter 5.
It should be noted that when portions of the
electrical system are serviced, the cable
should be disconnected from the negative
battery terminal to prevent electrical shorts
and/or fires.
2 Electrical fault finding-
general information
A typical electrical circuit consists of an
electrical component, any switches, relays,
motors, fuses, fusible links, in-line fuses or
circuit breakers related to that component
and the wiring and electrical connectors that
link the component to both the battery andthe chassis. To help you pinpoint an electrical
circuit problem, wiring diagrams are included
at the end of this Chapter.
Before tackling any troublesome electrical
circuit, first study the appropriate wiring
diagrams to get a complete understanding of
what makes up that individual circuit. Trouble
spots, for instance, can often be narrowed
down by noting if other components related to
the circuit are operating properly. If several
components or circuits fail at one time,
chances are the problem is in a fuse or earth
connection, because several circuits are often
routed through the same fuse and earth
connections.
Electrical problems usually stem from
simple causes, such as loose or corroded
connections, a blown fuse, a melted fusible
link or a bad relay. Visually inspect the
condition of all fuses, wires and connections
in a problem circuit before diagnosing it.
If testing instruments are going to be
utilised, use the diagrams to plan ahead of
time where you will make the necessary
connections in order to accurately pinpoint
the trouble spot.
The basic tools needed for electrical fault
finding include a circuit tester or voltmeter (a
12-volt bulb with a set of test leads can also
be used), a continuity tester, which includes a
bulb, battery and set of test leads, and a
jumper wire, preferably with a circuit breaker
incorporated, which can be used to bypasselectrical components. Before attempting to
locate a problem with test instruments,
use the wiring diagram(s) to decide where to
make the connections.
Voltage checks
Voltage checks should be performed if a
circuit is not functioning properly. Connect
one lead of a circuit tester to either the
negative battery terminal or a known good
earth. Connect the other lead to a electrical
connector in the circuit being tested,
preferably nearest to the battery or fuse. If the
bulb of the tester lights, voltage is present,
which means that the part of the circuit
between the electrical connector and the
battery is problem free. Continue checking the
rest of the circuit in the same fashion. When
you reach a point at which no voltage is
present, the problem lies between that point
and the last test point with voltage. Most of
the time the problem can be traced to a loose
connection. Note:Keep in mind that some
circuits receive voltage only when the ignition
key is in the Accessory or Run position.
Finding a short
One method of finding shorts in a circuit is
to remove the fuse and connect a test light or
voltmeter in its place. There should be no
voltage present in the circuit. Move the wiring
harness from side to side while watching the
test light. If the bulb goes on, there is a short Airbag system - general information . . . . . . . . . . . . . . . . . . . . . . . . . 28
Bulb renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Central locking system - description and check . . . . . . . . . . . . . . . . 25
Circuit breakers - general information . . . . . . . . . . . . . . . . . . . . . . . . 5
Cruise control system - description and check . . . . . . . . . . . . . . . . . 23
Direction indicators/hazard flashers - general information . . . . . . . . 7
Electric aerial - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . 14
Electric side view mirrors - description and check . . . . . . . . . . . . . . 26
Electric sunroof - description and check . . . . . . . . . . . . . . . . . . . . . . 27
Electric window system - description and check . . . . . . . . . . . . . . . 24
Electrical fault finding - general information . . . . . . . . . . . . . . . . . . . 2
Fuel, oil and temperature gauges - check . . . . . . . . . . . . . . . . . . . . . 11
Fuses - general information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Headlight housing (1992 to 1994 models) - removal and refitting . . . 19Headlights - adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Headlights - renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Heated rear window - check and repair . . . . . . . . . . . . . . . . . . . . . . 16
Horn - check and renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Ignition switch and key lock cylinder - removal and refitting . . . . . . 9
Inertia switch - description and check . . . . . . . . . . . . . . . . . . . . . . . . 22
In-line fuses - general information . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Instrument cluster - removal and refitting . . . . . . . . . . . . . . . . . . . . . 12
Instrument panel switches - removal and refitting . . . . . . . . . . . . . . 10
Radio and speakers - removal and refitting . . . . . . . . . . . . . . . . . . . 13
Relays - general information and testing . . . . . . . . . . . . . . . . . . . . . . 6
Steering column switches - removal and refitting . . . . . . . . . . . . . . . 8
Windscreen wiper motor - removal and refitting . . . . . . . . . . . . . . . . 15
Wiring diagrams - general information . . . . . . . . . . . . . . . . . . . . . . . 29
12•1
Contents
Easy,suitable for
novice with little
experienceFairly easy,suitable
for beginner with
some experienceFairly difficult,
suitable for competent
DIY mechanic
Difficult,suitable for
experienced DIY
mechanicVery difficult,
suitable for expert DIY
or professional
Degrees of difficulty
54321
actuators, a control unit and associated
wiring. Diagnosis can usually be limited to
simple checks of the wiring connections and
actuators for minor faults which can be easily
repaired. Since this system uses an electronic
control unit, in-depth diagnosis should be left
to a dealership service department.
Central locking systems are operated by bi-
directional solenoids located in the doors. The
lock switches have two operating positions;
Lock and Unlock. When activated, the switch
sends a signal to the door lock control unit to
lock or unlock the doors. Depending on which
way the switch is activated, the control unit
reverses polarity to the solenoids, allowing the
two sides of the circuit to be used alternately
as the feed (positive) and earth side.
Some vehicles may have an anti-theft
system incorporated into the locks. If you are
unable to locate the trouble using the following
general paragraphs, consult a dealer service
department or other properly equipped repair
facility.
1Always check the circuit protection first.
Some vehicles use a combination of circuit
breakers and fuses.
2Operate the door lock switches in both
directions (Lock and Unlock) with the engine off.
Listen for the click of the solenoids operating.
3Test the switches for continuity. Renew the
switch if there’s not continuity in both switch
positions.
4Check the wiring between the switches,
control unit and solenoids for continuity.
Repair the wiring if there’s no continuity.
5Check for a bad earth at the switches or the
control unit.
6If all but one lock solenoid operates,
remove the trim panel from the affected door
(see Chapter 11) and check for voltage at the
solenoid while the lock switch is operated
(see illustration). One of the wires should
have voltage in the Lock position; the other
should have voltage in the Unlock position.
7If the inoperative solenoid is receiving
voltage, renew the solenoid.
8If the inoperative solenoid isn’t receiving
voltage, check for an open or short in the wire
between the lock solenoid and the control
unit. Note:It’s common for wires to break in
the portion of the harness between the body
and door (opening and closing the door
fatigues and eventually breaks the wires).26 Electric mirrors-
description and check
2
1Most electric mirrors use two motors to
move the glass; one for up and down
adjustments and one for left-right adjustments.
2The control switch has a selector portion
which sends voltage to the left or right side
mirror. With the ignition ON but the engine
OFF, roll down the windows and operate the
mirror control switch through all functions
(left-right and up-down) for both the left and
right side mirrors.
3Listen carefully for the sound of the electric
motors running in the mirrors.
4If the motors can be heard but the mirror
glass doesn’t move, there’s probably a
problem with the drive mechanism inside the
mirror. Remove and dismantle the mirror to
locate the problem.
5If the mirrors don’t operate and no sound
comes from the mirrors, check the fuse (see
Chapter 1).
6If the fuse is OK, remove the mirror control
switch from its mounting without
disconnecting the wires attached to it. Turn
the ignition ON and check for voltage at the
switch. There should be voltage at one
terminal. If there’s no voltage at the switch,
check for an open or short in the circuit
between the fuse panel and the switch.
7If there’s voltage at the switch, disconnect
it. Check the switch for continuity in all its
operating positions. If the switch does not
have continuity, renew it.
8Re-connect the switch. Locate the wire
going from the switch to earth. Leaving the
switch connected, connect a jumper wire
between this wire and earth. If the mirror
works normally with this wire in place, repair
the faulty earth connection.
9If the mirror still doesn’t work, remove the
mirror and check the wires at the mirror for
voltage. Check with ignition ON and the mirror
selector switch on the appropriate side.
Operate the mirror switch in all its positions.
There should be voltage at one of the switch-
to-mirror wires in each switch position (except
the neutral “off” position).
10If there’s not voltage in each switch
position, check the circuit between the mirror
and control switch for opens and shorts.
11If there’s voltage, remove the mirror and
test it off the vehicle with jumper wires. Renew
the mirror if it fails this test.
27 Electric sunroof-
description and check
2
1The electric sunroof is powered by a single
motor in the roof behind the overhead console.
The power circuit is protected by a fuse.
2The control switches (tilt and slide) send an
earth signal to the sunroof motor when theswitches are pressed. Power is supplied to
the motor from the relay. With the ignition ON
but the engine OFF, operate the sunroof
control switch through the tilt and slide
functions.
3Listen carefully for the sound of the sunroof
motor running in the roof.
4If the motors can be heard but the sunroof
glass doesn’t move, there’s probably a
problem with the drive mechanism or drive
cables.
5If the sunroof does not operate and no
sound comes from the motor, check the fuse
(see Chapter 1).
6If the fuse is OK, remove the control
switches (see Chapter 11). Disconnect the
wires attached to it. Turn the ignition ON and
check for voltage at the switch. If there’s no
voltage at the switch, check for power and
earth at the motor. If power and earth exist at
the motor and there’s still no voltage at the
switch renew the motor. If there’s no voltage
at the motor, check the relay or an open or
short in the wiring between the relay and the
motor.
7If there’s voltage at the switch, disconnect
it. Check the switch for continuity in all its
operating positions. If the switch does not
have continuity, renew it.
8If the switch has continuity re-connect the
switch. Locate the wire going from the switch
to earth. Leaving the switch connected,
connect a jumper wire between this wire and
earth. If the motor works normally with this
wire in place, repair the faulty earth
connection.
9The sunroof can be closed manually by
inserting the T-handle spanner which is
located inside the overhead console. Insert
the spanner into the motor drive shaft and
rotate the shaft clockwise (see illustration).
28 Airbag system-
general information
Warning: Failure to follow these
precautions could result in
accidental deployment of the
airbag and personal injury.
12•14 Body electrical system
25.6 Check for voltage at the lock
solenoid while the lock switch is operated27.9 To close the sunroof manually, insert
the T-handle spanner in the motor shaft
and rotate it clockwise
3261 Jaguar XJ6
3261 Jaguar XJ6
Dimensions and weights . . . . . . . . . . . . . . . . . . .REF•1
Jacking and vehicle support . . . . . . . . . . . . . . . .REF•1
Radio/cassette unit anti-theft system . . . . . . . . .REF•1
Conversion factors . . . . . . . . . . . . . . . . . . . . . . .REF•2
Use of English . . . . . . . . . . . . . . . . . . . . . . . . . . .REF•3
Buying spare parts . . . . . . . . . . . . . . . . . . . . . . . .REF•4
Vehicle identification . . . . . . . . . . . . . . . . . . . . . .REF•4General repair procedures . . . . . . . . . . . . . . . . .REF•5
Tools and working facilities . . . . . . . . . . . . . . . . .REF•6
MOT test checks . . . . . . . . . . . . . . . . . . . . . . . . .REF•8
Fault finding . . . . . . . . . . . . . . . . . . . . . . . . . . . .REF•12
Glossary of technical terms . . . . . . . . . . . . . . . .REF•18
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .REF•22
Dimensions and weights
Note:All figures are approximate, and may vary according to model. Refer to manufacturer’s data for exact figures.
Dimensions
Overall length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4988 mm
Overall width (including mirrors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2015 mm
Overall height (unladen) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1358 mm
Wheelbase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2870 mm
Weights
Kerb weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1770 kg
Maximum gross vehicle weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2190 kg
Maximum towing weight:
Braked trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1500 kg
Unbraked trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 750 kg
Maximum axle load:
Front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1050 kg
Rear axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1170 kg
Maximum roof rack load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 kg
ReferenceREF•1
Radio/cassette unit anti-theft system - precaution
Some models are equipped with an audio
system which includes an anti-theft feature, to
deter thieves. If the power source to the unit is
cut, the anti-theft system will activate. Even if
the power source is immediately reconnected,
the radio/cassette unit will not function untilthe correct security code has been entered.
Therefore if you do not know the correct
security code for the unit, do notdisconnect
the battery negative lead, or remove the
radio/cassette unit from the vehicle.The procedure for reprogramming a unit
that has been disconnected from its power
supply varies from model to model - consult
the handbook supplied with the unit for
specific details or refer to your Jaguar dealer. The jack supplied with the vehicle tool kit
should only be used for changing the
roadwheels - see “Wheel changing”at the
front of this manual. When carrying out any
other kind of work, raise the vehicle using a
hydraulic (or “trolley”) jack, and always
supplement the jack with axle stands
positioned under the vehicle jacking points.
To raise the front of the vehicle, place a
block of wood on the jack head and positionthe jack underneath the centre of the front
crossmember. Lift the vehicle to the required
height and support it on axle stands
positioned underneath the vehicle jacking
points on the sills.
To raise the rear of the vehicle, place a
block of wood on the jack head and position
the jack underneath the centre of the rear
crossmember. Lift the vehicle to the required
height and support it on axle standspositioned underneath the vehicle jacking
points on the sills.
The jack supplied with the vehicle locates in
the jacking points on the sills. Ensure that the
jack head is correctly engaged before
attempting to raise the vehicle.
Neverwork under, around, or near a raised
vehicle, unless it is adequately supported in at
least two places.
Jacking and vehicle support
3261 Jaguar XJ6
REF•8MOT test checks
This is a guide to getting your vehicle through the MOT test.
Obviously it will not be possible to examine the vehicle to the same
standard as the professional MOT tester. However, working through
the following checks will enable you to identify any problem areas
before submitting the vehicle for the test.
Where a testable component is in borderline condition, the tester
has discretion in deciding whether to pass or fail it. The basis of such
discretion is whether the tester would be happy for a close relative or
friend to use the vehicle with the component in that condition. If the
vehicle presented is clean and evidently well cared for, the tester may
be more inclined to pass a borderline component than if the vehicle is
scruffy and apparently neglected.
It has only been possible to summarise the test requirements here,
based on the regulations in force at the time of printing. Test standards
are becoming increasingly stringent, although there are some
exemptions for older vehicles. For full details obtain a copy of the Haynes
publication Pass the MOT! (available from stockists of Haynes manuals).
An assistant will be needed to help carry out some of these checks.
The checks have been sub-divided into four categories, as follows:
HandbrakeMTest the operation of the handbrake.
Excessive travel (too many clicks) indicates
incorrect brake or cable adjustment.
MCheck that the handbrake cannot be
released by tapping the lever sideways. Check
the security of the lever mountings.
Footbrake
MDepress the brake pedal and check that it
does not creep down to the floor, indicating a
master cylinder fault. Release the pedal, wait
a few seconds, then depress it again. If the
pedal travels nearly to the floor before firm
resistance is felt, brake adjustment or repair is
necessary. If the pedal feels spongy, there is
air in the hydraulic system which must be
removed by bleeding.MCheck that the brake pedal is secure and in
good condition. Check also for signs of fluid
leaks on the pedal, floor or carpets, which
would indicate failed seals in the brake master
cylinder.
MCheck the servo unit (when applicable) by
operating the brake pedal several times, then
keeping the pedal depressed and starting the
engine. As the engine starts, the pedal will
move down slightly. If not, the vacuum hose or
the servo itself may be faulty.
Steering wheel and column
MExamine the steering wheel for fractures or
looseness of the hub, spokes or rim.
MMove the steering wheel from side to side
and then up and down. Check that the
steering wheel is not loose on the column,
indicating wear or a loose retaining nut.
Continue moving the steering wheel as before,
but also turn it slightly from left to right.
MCheck that the steering wheel is not loose
on the column, and that there is no abnormalmovement of the steering wheel, indicating
wear in the column support bearings or
couplings.
Windscreen and mirrors
MThe windscreen must be free of cracks or
other significant damage within the driver’s
field of view. (Small stone chips are
acceptable.) Rear view mirrors must be
secure, intact, and capable of being adjusted.
1Checks carried out
FROM THE DRIVER’S SEAT
1Checks carried out
FROM THE DRIVER’S
SEAT2Checks carried out
WITH THE VEHICLE
ON THE GROUND3Checks carried out
WITH THE VEHICLE
RAISED AND THE
WHEELS FREE TO
TURN4Checks carried out on
YOUR VEHICLE’S
EXHAUST EMISSION
SYSTEM