1997 ISUZU TFS SERIES wheel

FRONT WHEEL DRIVE 4C1-89
PROPELLER SHAFT
1. NOISE
Checkpoint Trouble Cause Countermeasure
Spider bearingReplaceWorn or jammed
ReplaceDamaged or worn
NG NG
OKYoke spline
2. VIBRATION
Shaft balanceAdjustUnbalance
ReplaceIncorrect
NG NG
OKShaft runout
Transmission rear housing
bushing, transfer case
housing bushing
ReplaceWorn NG OK
Yoke splineReplaceJammed NG OK

4C1-90 FRONT WHEEL DRIVE
SPECIAL SERVICE TOOL
ITEM NO. ILLUSTRATION PART NO. PART NAME
FAL-1
5-8840-0013-0
(J-22888) Side bearing puller
FAL-135-8521-0019-0Side bearing plug adapter
(for 167mm)
FAL-14
9-8521-1743-0
(J-8107-2)Side bearing plug adapter
(for 194mm)
FAL-3
5-8840-0133-0
(J-8614-01)Pinion flange holder
(167mm and 194m)
FAL-89-8521-5032-0 Final pinion spindle
FAL-10
5-8840-0015-0
(J-22912-01) Separator
FAL-11
5-8522-0048-0
(J-29038)Outer bearing outer race
installer (for 167mm)
FAL12
9-8522-1141-0
(J-24256)Outer bearing outer race
installer (for 194mm)
OTL-1
5-8840-0007-0
(J-8092) Driver handle

FRONT WHEEL DRIVE 4C1-91
ITEM NO. ILLUSTRATION PART NO. PART NAME
FAL-15
5-8522-0049-0
(J-29039)Inner bearing outer race
installer (for 167mm)
FAL-16
9-8522-1274-0
(J-24252)Inner bearing outer race
installer (for 194mm)
FAL-32
5-8840-2092-0
(J-23597-28) Front pilot (for 167mm)
FAL40
5-8840-0127-0
(J-21777-43) Stud & nut (for 167mm)
FAL-33
5-8840-2091-0
(J-23597-27) Rear pilot (for 167mm)
FAL-35
5-8840-2090-0
(J-23597-26) Gauge plate (for 167mm)
FAL-34
5-8840-2085-0
(J-21777-42) Pilot (for 194mm)
FAL-41
5-8840-2089-0
(J-23597-9) Nut & bolt (for 194mm)
FAL-36
5-8840-2087-0
(J-23597-7) Gauge plate (for 194mm)

4C1-92 FRONT WHEEL DRIVE
ITEM NO. ILLUSTRATION PART NO. PART NAME
FAL-42
5-8840-0126-0
(J-8001)Dial indicator
(for 167mm,194mm)
FAL-37
5-8840-2086-0
(J-23597-4)Disc (2 pcs. required)
(for 167mm)
FAL-43
5-8840-0128-0
(J-23597-1)Arbor
(for 167mm, 197mm)
FAL-38
5-8840-2088-0
(J-23597-8)Disc (2 pcs. required)
(for 194mm)
FAL-59
9-8522-1165-0
(J-6133-01)Pinion bearing installer
(for 4WD)
FAL-52
9-8522-1275-0
(J-24250)Pinion oil seal installer
(for 194mm)
FAL-53
5-8522-0046-0
(J-26234)Pinion oil seal installer
(for 167mm)
FAL-55
5-8840-0138-0
(J-29036)Side bearing installer
(for 167mm)
FAL-56
9-8521-1164-0
(J-24244)Side bearing installer
(for 194mm)

FRONT WHEEL DRIVE 4C1-93
ITEM NO. ILLUSTRATION PART NO. PART NAME
FAL-57
5-8522-0053-0
(J-29016)Outer bearing installer
(for 2WD)
FAL-58
5-8522-0054-0
(J-29015)Inner bearing installer
(for 2WD)
FAL-54
5-8522-0051-0
(J-33161)Hub oil seal installer
(for 2WD)
FAL-62
5-8840-2117-0
(J-36827) Hub nut wrench
FAL-17
5-8840-2119-0
(J-36829)Outer bearing inner race
installer (for 4WD)
FAL-19
5-8840-2120-0
(J-36830) Oil seal installer (for 4WD)
FAL-18
5-8840-0054-0
(J-29015)Outer bearing outer race
installer (for 4WD)
FAL-61
5-8840-2137-0
(J-38194) Inner cam installer
FAL-395-8840-2126-0Auto locking shim gauge
(for 4WD)

4C1-94 FRONT WHEEL DRIVE
ITEM NO. ILLUSTRATION PART NO. PART NAME
FAL-605-8840-2125-0Snap ring installer
(for 4WD)

5-4 BRAKES
REAR WHEEL CYLINDER
BLEND PROPORTIONING VALVE

5-8 BRAKES
MAIN DATA AND SPECIFICATIONS
FRONT DISC BRAKE mm(in.)
Caliper type Pin slide
Disc outside diameter 257 (10.118)
Disc thickness 22 (0.866)
Piston diameter 60.33 (2.375)
Adjustment method Self-adjusting
REAR DRUM BRAKE mm(in.) 4 2 4 4
Type Leading and Trailing
Drum inside diameter 254(10.008) 295 (11.614)
Brake lining dimension 221 50 5 283 45 4
(Length Width Thickness) (8.71 1.97 0.20) (11.14 1.77 0.16)
Adjustment method Self-adjusting
WHEEL CYLINDER mm(in.)
Inside diameter : rear
Europe and South Africa 25.40 (1.000)
Others 22.22 (0.875)
MASTER CYLINDER mm(in.)
TypeSplit
Bore diameter 23.81 (0.938)
Piston stroke (Primary + Secondary) 19 + 12 (0.75 + 0.47)
VACUUM SERVO mm(in.)
Diaphragm diameter
Except Australia 230 (9.055)
For Australia 180 (7.087) + 205 (8.077)
Power cylinder stroke 32.5 (1.281)
PEDAL RATIO 4.04
BALANCE
Type Blend proportioning valve/Load sensing proportioning
valve