Page 1114 of 1395

Troubleshooting
Recirculation Gontrol Motor
YES
To page 22-25
REORCULATION CONTROL MOTOR,rP CONNESTOR
q?- T--- V-l
l1, lrl/l1lI BI.IUYEL(v)
+
Wire side of female terminals
Rocirculation control door do6snoi chango botw€en Fresh andReci.culate.
Check the No. 17 {7.5 A)tuse in theunder-dash f use/relay box.
Roplace the fu36, and rechock.
Check for .n open in the wire:1. Disconnect the recirculationcontrol motor 4P connector.2. Turn the ignition switch ON (ll).3. Measure the voltage betlveenthe No. l terminal and bodyground.
Repair op6n in the wire bdtweenthe No. 17 fuse and thc recircule-tion control motor.
Check the rocirculation controlmoior:1. Turn the ignition switch OFF.2. Test the recirculation controlmotor (see page 22-42).
Chock ths r.circulation controllinkag. end doori1. Remove the recirculation con-trol motor (see page 22,42).2. Check the recirculation controllinkage and door for smooth
Do the recirculation control linkage and door move smoothly?Boprir the recirculrtion controllinkag. or dooJ,
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Page 1115 of 1395

Ftom page 22-24
Check tol a short in the wit6:1. Remove the heater controlpanel {see page 22-46)2. Check for continuity betweenthe No.2 and No.3terminals of
the heater controlpanel8P connector and body ground indi-vidually.
Reoaii short in tfte wir€{s) b€irv€€nthe redrc{lstion conttol motor and
ihe hedter control panel.
Check for a shon to power:
Check the same wires lor voltage.
Repair short to power in the wite
between the rocirculation controlmotor and lh€ heator controlpanel. (This demsges the heater
conlrol panel.l
ls there any voltage?
Ch€ck tor an open in the wires:Check for continuity between thefollowing terminals ol the recircu'lation control motor 4P connectorand the heater control panel 8P
8P: 4P:No.2 - No.4No.3- No.2
Ropair open in the wile(sl betweenthe recirculalion control motorand the heeter cortrol Pan€|.
Check for loose wires or pool
connections at the heat€r control
Danel 8P connoctor and .t therocirculation control motor 4Pconnector. lf lhe connec{ions aregood, substitule a known-goodhester control oanel, and rochock.lI the symptom/indication goes
away, .eplace the otiginal heater
control pan€|.
HEATER CONTROL PANEL 8P CONNECTOR
Wire side of female terminals
GRN/REO---1 T'lF Iir l516 I
213
;T;
1ffiIVI4I
GRN/WHT
RECIRCULATION CONTROL MOTOR,lP CONNECTORwire side ot female terminals
22-25
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Page 1128 of 1395

Troubleshooting
A/G System {cont'd)
From page 22-37
A/C PRESSURE SWITCHCheck th€ A/C pressure switch:1. Turn the ignition switch OFF.2. Check lor continuity bgtweenthe No. 1 and No.2 terminalsofthe A,/C pressure switch.
Check for proper Ay'C system pressure.
Roplece tha A/C pr€ssure switch.
Chock lor an opgn in thg wire:1. Feconnect the A/C pressure
switch 2P connector,2. Remove the heater controlpanel (see page 22-46).3. Turn the ignition switch ON llli.4. Measure the voltage betweenthe No. 10 terminal of theheater control panel 20P con-nector and body ground.
Repair open in the wir. botwcenthe A/C pres3ur€ switch and theheater control oanel.ls there approx. 5 volts?
Check lor loos6 wiras or pool
connections at the heater controlDanel 20P connoctor and at theA/C pr.ssule switch 2P connsc-tor. lf the connections ere good,
substitute a known-good heatarco trol pangl, end recheck. lf thesymptom/indication goes away,replace the original heater conlrolpanel.
HEATER CONTROL PANEL 2OP CONNECTOR
Wire side ol female terminals
22-38'
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Page 1129 of 1395

Both heater and A/C do not work.
Check the No. 17 (7.5 A)fuse in theunder-dash fuse/relay box, and theNo. 47 (7.5 A) fuse in the under-hood luse/relay box.
nophcc ih. fur.l.l, .nd r.check.
Check tor rn open in the wiro:1. Remove the heater controlpanellsee page 22 46).2. Turn the ignition switch ON (ll).3. Measure the voltage betweenthe No. 1 terminal of theheater control panel 8P con-nector and body ground.
R.pair opan in lha wlra batw.cnthe No. 1? fuaa and tha h.ltcrcontrol panal.ls thero battery voltage?
Chgck for an opan in th€ wirg:1. Turn the ignition switch OFF.2. Measure the voltage betweenthe No. l l terminal of thoheater control panel 20P con-noctor and body ground.
Repsil opon in tha wi.a batwcanth. No. 47 tur. and tho hoitorcontlol panol.
ls there battery voltags?
Check for an opon in the wire:Ch6ck lor continuity betwoen theNo. 7 terminal of the heater con-trol panel 8P connector and bodyground.
Check for an opon in tho wirab6{woon tho hoatar control p.noland body ground. It the wir. i3OK, chsck for poor ground rtGlOl lnd Glo2.
Check for loose wire3 or oooaconnection3 at the haater controlprnol 8P and 20P connoctors. Itthc conncction3 are good, substi-tuta a known-good h€ater con-trol prnol, and rechecft. lf thesymptom/indic.lion go.3 ewry,repl.cg the original ha.ter con-tlol oancl.
HEATER CONTROL PANEL 8P CONNECTOR
Wire side ot female terminals
HEATER CONTROL PANEL 2OP CONNECTOR
I2A,/1,/58910
1t12131a151517181920
WHT/BLU
Wire side of female terminals
23
{578
BLK
0
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Page 1130 of 1395

Troubleshooting
Heater Control Panel Input/Output Signals
HEATER CONTROL PANEL CONNECTORS
8P CONNECTOR
Wire side of female terminals
2OP CONNECTOR
8P CONNECTOR
Cavitylrvire cololSignalCavityWire cololSignal
'lBLK/TE LIG2 (POWER)INPUTREDDASH LIGHTS ERIGHT-
NESS CONTROLLERCUTPUT
2GRN/REDRECIRCULATEINPUTRE D/BLK
COMBINATION LIGHT
SWITCH (Via No. 30 (7.5 A)
fuse)
INPUT
GRN/VVHTFRESHINPUT1BLKGROUNDOUTPUT
BLUI/ELREAR WINDOW
DEFOGGER RELAYCUTPUT8BLU/BLKBLOWER FEEDBACKINPUT
20P CONNECTOR
CavityWire colorSignalCavityWire colorSignal
1GRYAIR MIX POTENTIAL +5VOUTPUT'llWHT/BLUBACK PU (POWER)INPUT
2GRNEVAPORATOR TEMPERA.
TURE SENSOROUTPUT12YELMODE HEAT/DEFINPUT
13BLU/BLKMODE HEATINPUT
14GRN/YELMODE HEAT/VENTINPUT
ICYEUREDMODE VENTINPUT
6PNI(BLKAIR MIX POTENTIALINPUTtoYEUBLUMODE DEFINPUT
717RED/BLUAIR MIX COOLOUTPUI
8ORNrur'HTBLOWER MOTOR HIGH
RELAYINPUT18RE D/VE LAIR MIX HOTOUTPUI
BRNSENSOR GROUNDINPUT'19BRNA/VHTIVIODE MOTOR GROUNDINPUT
10BLU,ryVHTA"/C PRESSURE SWITCHINPUT20T GRN/BLKPOWER TRANSISTOR BASECUTPUT
22-40
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Page 1131 of 1395

Mode Control Motor
Replacement
1. Disconnect the 7P connector from the mode control
motor. Remove the rod from the arm of the mode
control motor, Remove the self-tapping screws and
the mode control motor.
2.Install in the reveGe order of removal. After installa-
tion, make sure the mode control motor runssmoothlv.
7P CONNECTOR
MODE CONTROL MOTOR
Test
1.Disconnect the 7P connector from the mode control
motor.
Connect battery power to the No. 1 terminal, andground the No. 7 terminal. To avoid damaging the
mode control motor, do not reverse power andgrouno.
MODE CONTROL MOTOR
Using a jumper wire. connect the No. 7 terminalindividually to the No, 2,3, 4,5 and 6 terminals in
that order. Each time the connection is made. the
mode control motor should run smoothly and stop.
lf the mode control motor does not run when jump-
ing the first terminal, jump that terminal again afterjumping the other terminals. The mode control
motor is OK it it runs when jumping the first termi-
nal again.
lf the mode control motor does not run in step 3,remove it, then check the mode control linkage and
doors for smooth movement. lf they move smoothly,
reDlace the mode control motor.
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Page 1132 of 1395

Recirculation Control Motor
Replacement
1. Oisconnect the 4P connector and the wire harness
clio from the recirculation control motor. Remove
the self-tapping screws and the recirculation control
motor,
lnstall in the reverse order of removal. After installa-
tion, make sure the recirculation control motor runs
smoothlv.
{P CONNECTOR
22-42
Test
1.
4.
Disconnect the 4P connector from the recirculation
control motor.
Connect battery power to the No. 1 terminal, and
ground the No. 2 and No. 4 terminals; the recircula-
tion control motor should run smoothly. To avoid
damaging the recirculation control motor. do not
reverse power and ground.
RECIRCULANON CONTROL MOTOR
Disconnect the No. 2 or No. 4 terminals from ground;
the recirculation control motor should stop at Fresh
or Recirculate. Don't cvcle the recirculation control
motor for a long time.
lf the recirculation control motor does not run in step
2, remove it, then check the recirculation control link-
age and door for smooth movement. lf they move
smoothly, replace the recirculation control motor.
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Page 1133 of 1395

Air Mix Gontrol Motor
Replacement
1. Disconnect the 5P connector from the air mix con-
trol motor. Remove the self-tapping screws, the air
mix control motor and the flange collar.
AIR MIXCONTROLMOTOR
A
6
Install in the reverse order of removal. After installa-
tion. make sure the air mix control motor runs
smoothlv.
5P CONNECTOR
22-43
Test
1.Disconnect the 5P connector from the air mix con-
trol motor.
Connect battery power to the No. I terminal of the
air mix control moto., and ground the No, 5 termi-
nal; the air mix control moto. should run, and stop
at MAX HOT. lf it doesn't, reverse the connections;
the air mix control motor should run, and stoo at
MAX COOL.
lf the air mix control motor does not run, remove
it, then check the air mix control linkage and
doors for smooth movement.
lf they move smoothly, replace the air mix con-
trol motor.
AIR MIX CONTROL MOTOR
4.
Measure the resistance between the No. 2 and No. 3
terminals. lt should be approximately 6 kO t 20%.
Measure the resistance between the No. 2 and No, 4
terminals, lt should be approximately 4.8 kO:t 20% at
MAX HOT and approximately '1.2 kO t 20% at lilAx
cooL.
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