Troubleshooting
DTC 1-4
CAUTION: Whonover the ignition switch is ON (ll), or
has boen turned OFF for less than throe minutos, bs
carelul nol to bump tho SRS unit; the airbags could
accidentally deploy and cause damago or iniuri63.
ial
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REEL2P CONNECTOR
SIMULATORLEAD C
ffi
07TAZ - SZ5011A.rd SRS INFIATOR
/SIMULATOR./ ea JA0KI
1( otstz-terore
'98 - 00 models:
CABLE REEL
'97 model:
SIMULATORI-EAD C07TAZ - SZ5011Aand SRS INFLATORSIMULATOR(2 0 JACKT07sAz - lB4011A
Try to rop.oduco tho SRS indicator light:1. Erase the DTC momory (soe page 24-28).2. Turn the ignition switch ON {ll}, and check that the SRSindicator light comes on for about six seconds and thengoes off.
Doe3 th6 SRS indicltor light 3tay on?
YESNO
Intormittent tailure, rystem is OK rt this timo. SeeTroubl$hooting Intermittent Failurcs on pago 2G28.
Chack lor a 3hort to powor in ths driyar's airbag inflrtor:1. Turn the ignition swilch OFF.2. Disconnect the battery negative cable, th€n disconnectthe positive cable, and wait for three minutes.3. Disconnect the driver's airbag 2P connector {rom thecable reel 2P connector. Do not disconnect the passen-ger's airbag connector.4. Connect the special tool (2 0) to the cable reel 2P conn6c-tor,5. Reconn€ct the battery positive cable. then reconnect thenegative cable.6. Erase the DTC memory (see page 24-28).7. Read the DTC {see page 24-261.
ls DTC 1-4 indicatod?
NOYES
Short to powe. in the driv.r's rirbrg inflator; replace theddver's airbeq (!o€ D.qa 2447).
Ch€ck for. short to powe. in tho cabl6.ool:1. Disconnect the battery negative cable, then disconnectthe oositive cable, and wait lor three minutes.2. Disconnect the special tool (2 O) from the cable reel 2Pconnefior,3- Remove the dashboard lower cover, and disconnect thecable reel 2P connector lrom the SRS main harness.4. Connect the special tool (2 0) to the SRS ma;n harn€ss2P connoctor. (cont'dl
To page 24-55
24-54
!
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Troubleshooting
DTC l-s
CAUTION: Whenever tho igniiion switch is ON {ll), or
has been lurned OFF for loss lhan thrse minules, be
caretul not to bump the SRS unit; the airbags could
accidentally deploy and cause damage or iniuries.
O'-
DRIVER'S AIRBAG2P CONNECTOR
'97 model:
SRS SIMULATORLEAD C07TAZ - SZ50r1A.nd SRS INFLATORSIMULATOR{2 0 JACK)07sAz - TBaolrA
SRS SIMULATORLEAO C07TAZ - SZ5011Aand SRS INFLATORSIMULATORt2 0 JACKI07sAz - TB{01rA
ar
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ffi
'98 - 0O models:
CABLE REEL2P CONNECTOR
Try to reproduce the SRS indicator light:1. Erase the DTC memory (see page 24-28).2. Turn the ignition switch ON lll), and check that the SRSindicator light comes on for about six seconds and thengoes off.
Doos tho SRS indicator liqht stav on?
YESNO
Inte.mittent tailure,3y3tem is OK at this timo. 506Troubleshooling Intermittent Failures on Daq€ 24-28.
Check tor a short to ground in the driver's ai.bag intlator:1. Turn the ignition switch OFF.2. Disconnect the battery negative cable, then disconnectthe positive cable, and wa:l for three minutes.3. Disconnect the driver's airbag 2P connector from thecable reel 2P connector, Do not disconnect the passen,ger's airbag connector.4. Connect the special tool {2 O} to the cable reel 2P connec-tor.5. Reconnect the battery positive cable. then reconnect thenegative cable.6. Erase the DTC memory (see page 24 28).7. Read the DTC lsee page 24-261.
ls DTC 1-5 indicated?
YESNO
Short to ground in the driver's airbag inflator; replace thedriver's airbag (s6e page 24-871.
Chock for a short to ground in the cablo reel:1. Disconnect the battery negative cable, then disconnectthe positive cable, and wait for three minutes.2. Disconnect the special tool i2 O) from the cable reel 2P
3. Remove the dashboard lower cover, and disconnect thecable reel 2P connector from the SRS main harness.4. Connect the special tool {2 O) to the SRS main harness2P connector. (cont'd)
To page 24-57
24-56
CAALE REEL2P CONNECTOR
J..
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Front Passenger's Airbag
Replacement
After a collision in which the airbags were deployed, the
airbags, the seat belt tensioners (if so equipped), and
the SRS unit must be reolaced.
@ store a rsmovod airbag with lhe pad sur-
face up, It the airbag is improporly stor6d face down,
accidental doploym€nl could propsl ths unit withgnough forco to cause serious iniury.
CAUTION:
. Always disconnsqt the front pa3s6ng6r'3 airbag con-
noctor when tho SRS main harness is disconnocted,
. Do not disassambl6 or tamper with tho airbag,
NOTE:
. Do not install us6d SRS parts from another vehicle.
When repairing, use only new SRS parts.
. Carefully inspect the airbag before you install it. Do
not install an airbag that shows signs of being
dropped or improperly handled, such as dents, cracks
or deformation.
Disconnect the battery negative cable, then discon-
nect the positive cable from the battery. and wait at
least three minutes.
Remove the glove box (see section 20).
Disconnect the 2P connector between the front Das-
senger's airbag and SRS main harness, When dis-
connected, the airbag connector is automatically
shorted.
FRONT PASSENGER'S
1.
5.
Remove the three mounting nuts from the bracket.
Lift the front passsnger's airbag out of the dash-
DOaro.
NOTE: The airbag lid has pawls on its side which
attach it to the dashboard. To remove the airbag,
cover the lid and dashboard with a cloth, and pry
carefullv with a flat tip screwdriver.
FRONT PASSENGER'S
FRONT PASSENGER'SAIRBAGMOUNNNG NUTS
(cont'd)
24-49
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Cable Reel
)Replacement
@ stors a removed airbag with the pad sur-
tace up. lf th€ airbag is improperly stored face down,
accidental d6ployment could propel the unit withgnough force to cause serious iniuty.
CAUTION:
. Always disconnect the airbag connector whgn the
SRS msin harness is disconnoctod.
. Do not disassemblo or tamper with the airbag.
NOTE: Carefully inspect the airbag before installing it.
Do not install an airbag that shows signs of being
dropped or improperly handled, such as dents, cracks or
deformation,
'1.Disconnect the battery negative cable, then discon-
nect the positive cable from the battery, and wait at
least three minutes.
Remove the access panel from the steering wheel,
then disconnect the 2P connector between the driv-
er's airbag and cable reel.
*f
DRIVER'S
24-91
Make sure the wheels are aligned straight ahead.
Remove the two Torx bolts from the steering wheel,
and disconnect the horn connector, Remove the
driver's airbag,
TORX BOLTSUse a Torx T30 bit.
5. Remove the driver's dashboard lower cover (and
the knee bolster).
(cont'd)
DRIVER'S DASHBOARD LOWER COVER
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Gable Reel
Replacement (cont'dl
6, Disconnect the connectors from the horn and cruisecontrol sevresume switches.
cRursE coNtRoLSET/RESUMESWITCH CONNECTOR
1.Loosen the steering wheel bolt, then install a steeringwheel puller on the steering wheel and remove it.
Note these items when removing the stee.ing wheel:. Do not tap on the steering wheel or the steeringcolumn shaft when removing the steering wheel,. lf you thread the puller bolts into the wheel hubmore than five threads, the bolts will hit the cablereel and damage it. To prevent this. install a pair
of jam nuts five threads up on each puller bolt.
STEERING WHEEL BOLT39 N.m 14.0 kgf.m. 29 lbf.ftlSTEERING WHEEL
STEERING
2P CONNECTOR
24-92
8. Remove the column covers,
Disconnect the 3P [6P] connector between the mainwire harness and cable reel sub-harness, and the 2pconnector between the cable reel and SRS main har-ness.
CAALE REEL SU8HARNESS3P l6Pl CONNECTOR [ ]:,98_00modets
10. Remove the cable reelfrom the cotumn,
COVER
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)o
NOTE:
. Before installing the steering wheel, the front
wheels should be aligned straight ahead.
. Be sure to install the harness wires so that they
are not pinched or interfering with other parts.
. After reassemblv, confirm that the wheels are
still turned straight ahead and that the steering
wheel spoke angle is correct (road test). lf minor
spoke angle adjustment is necessary, do so only
by adjusting the tie-rods, not by removing and
repositioning the steering wheel,
11. Set the cancel sleeve so that the projections are
aligned as shown.
PR(NECNONS
I l: 38 - 00 models
Carefully install the cable reel on the steering col-
umn shaft. Then connect the 3P t6Pl connector to
the cable reel sub harness, and connect the 2P con-
nector to the SRS main harness.
RIC
t
VEAL
)...0
't2.
24-93
13.
14.
Install the steering column covers.
lf necessary, center the cable reel. {New replace-
ment cable reels come centered,l Do this by first
rotating the csble reel clockwise until it stops, Then
rotate it counterclockwise (approximately two and a
half turns) until the arrow mark on the cable reel
label points straight up.
Install the steering wheel on to the steering column
shaft, making sure the steering wheel shaft engages
the cable reel and canceling sl€eve. Do not tap on
the steering wheel or steering column shaft when
installing the steering wheel.
(cont'd)
t5.
CABLE REEL
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Cable Reel
16.
Replacement (cont'dl
11.
Tighten the steering wheel bolt to the specifiedtorque, and connect the horn connector to the steering wheel. Then install the driver's airbag.
TORX BOLTS9.8 N.m (1.0 kgd.m,7.2 lbnftlReplace.DRIVER'S
Attach the cable reel 2P connector to the connectorholder. Then install (the knee bolster and)the driver,sdashboard lower cover.
BOLSTERl'98 - 00 modalsl
STEERING WHEEL BOLT38 N.m (3.9 kgl.m,28lbf.ftlReplace.
CABLE REEL
24-94
DRIVER'S DASHEOARD LOWER COVER
19.
20.
Reconnect the driver's airbag 2P connector to thecable reel 2P connector, and reinstall the accesspanel on the steering wheel.
Reconnect the battery positive cable, then the nega-tive cable.
After installing the cable reel, confirm proper sys-tem operation:
. Turn the ignition switch ON (ll); the SRS indica-tor light should come on for about six secondsand then go off.
a Make sure both horn buttons work.. Go for a test drive. and make sure the cruise con-trol switches work.
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SRS Unit
).0Replacement
CAUTION:
. Before disconnecting any part of the SRS wire har-
nesg, disconnect the airbag connoctors (and soat beh
tensioner connectorsl.
. During installation or replacament, do not bump(impact wrench, hammer etc.) the area near the SRS
unit.
Do not damage the SFS unit terminalg or connsc-
lors.
Do not disassemble the SRS unit it has no saryice-
able parts,
Store the SRS unit in a clean, dry area.
Do not use any SRS unit which has been subiected
to water damage or shows signs ot being dropped orimproperly handlgd, such as dents, cracks or defor-
mation.
Disconnect the battery negative cable, then discon-
nect the positive cable from the battery, andwaitat
least three minutes.
Disconnect the airbag connectors (and seat belt ten-
sioner connectors). (When disconnected, the airbag
and seat belt tensioner connectors are automatical-
ly shorted.)
Driver's Side:
. Remove the access panel from the steering
wheel, then disconnect the 2P connector
between the driver's airbag and cable reel (see
page 24-231.
Front Passenger's Side:. Disconnect the 2P connector between the frontpassenger's airbag and SRS main harness (see
page 24-231.
Soat Beh Tensionor ('98 - 00 modelsr:. Remove the left and right center pillar lower trimpanels (see section 20).
. Disconnect the seat belt tensioner 2P connectors
from the left side wire harness (driver's side) and
the right wire harness (front passenger's side)(see page 24'231.
2.
a
a
'1.
)
)o
24-95
3. Remove the right side cover from the SRS unit.
SRS UNIT
TORXAOLTSUse a TorxT30 bir.
COVER
Remove the left slde cover from the SRS unit. then
disconnect the SRS main harness 18P connector
from the SRS unit.
sRsHARNESS18P CONNECTOR
TORXBOLTSUs€ a TorxT30 bir.
stoECOVER
Remove the four Torx bolts from the SRS unit. then
oull out the SRS unit from the driver's side.
(cont'd)
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