E position
The flow of fluid up to the drive pulley, the driven pulley' and the clutch reducing valve is the same as in E position'
Clutch reducing pressure (CR) t'"*" i" ii" start clut;h control valve, the manual valve, and the shift control valve' and is
intercepted bY those valves.
Under ihis condition, hydraulic pressure is not applied to the clutches and reverse braKe'
fr - --l
4t1.1 , 1'rltll
(cont'd)
14-219
Description
Hydraulic Flow (cont'd)
lll position, when th€ electronic control system is fauhy.
when the electronic control svstem (linear solenoids and sensors) is faulty, the transmission uses the pitot pipe pressure(PP) to 311o- rh" u"hicle to drive.
when all linear solenoids and sensors are off because of a faulty electronrc control system, clutch reducing pressure (cR)flows to the start clutch control valve, the manual valve, the PH-PL control valve, and the shift control valve. clutch reduc-ing pressure (cR) becomes shift varve pressure (sV) at the shift contror varve, and shift varve pressure {sv) is appried tothe left end of the shift valve and the right end of the shift inhibitor valve. The shift valve moves to the right side. anduncovers the pon that leads high pressure (PH) to the drive pulley and uncovers the po.t tlr"t r""1" ro,,"-pressure (pL) tothe driven pulley At this time, the pulley ratio is high, The shift inhibitor valve moves to the left side, and uncovers theport that leads shift inhibitor pressure (Sll to the pitot lubrication pipe and the pitot regulator valve. tne prtot lubricationpipe discharges fluid inside of the pitot flange, and discharged fluid enters into the pitot pipe and it is applied to the leftend of the pitot regulator valve. The pitot regulator valve moves lo the right side, and uncovers the port that leads pitotregulator pressure (PR) to the shift inhibitor valve. Pitot regulator pressure {pR) becomes start clutch pressure {sc1 at theshift inhibitor valve, and is applied to the stan clutch. The stan clutch rs engaged. The forward clutch pressure (FWD) isapplied to the forward crutch, and the forward crutch is engaged. This alows the vehicre to drive.
NOTE: When used. "|eft" or ,,right', indicates direction on the hydraulic circuit.
14-220
I.
Start Clutch Control@
T
Start Clutch Calibration Procedure
NOTE: When the following parts are replaced, the TCM
must memorize the feedback signal for the start clutch
control.
. TCM
. Transmissionassembly
. Stan clutch assembly
. Lower valve bodv assembly
. Engine assembly or overhaul
'96 Model Only
CAUTION: Do not uso this procsdure on'97 - (X) mod-
els or you will damage the transmission. On '97 - 00
models, the TCM or PCM memorizes ths loodback sig'
nals when you drive the vehicle.
1. Engage the parking brake, and block the front
wheels securely.
2. Connect the SCS service connector to the Service
Check Connector as shown. (The Service Check
connector (2P) is located under the dash on the
passenger's side of the vehicle.)
CONNECTOR07PAZ - lDl01(xt
Start the engine, and warm it up to normal operat-
ing temperature (the radiator fan comes on twice).
Fully depress the brake pedal and accelerator for 20
seconds in the E] position.
rl ,
CONNECTOR I2PI
14-293
7.
Shift into E o|. E position. To store the engine
negative pressure in memory. Iet the engine idle in
E or E position for one minute under the follow-
ing conditions:
. With the brake pedal depressed,
. with the y'\/c switch oFF.
. With the combination light switch OFF.
. With the heater fan switch OFF.
. Turn OFF all other electrical systems
NOTE: Start step 5 within 60 seconds after the radi-
ator fan goes off.
Shift into E position, and let the engine idle for two
minutes to store the feedback signal in memory
under the same conditions as in step 5.
Connect the Honda PGM Tester. Check that the TCM
has completed the start clutch calibration.
NOTE:
. The TCM will not store the feedback signal when
the CVT fluid temperature is below 40"C (104'F)
even if the engine coolant temperature reaches
the normal operating temperature.
. Repeat these procedures until the start clutch
calibration is completed-
Disconnect the SCS service connector from the
Service Check Connector.
'97 - 00 Models
The TCM ('97 - 98 models) and PCM ('99 - 00 models)
memorize the feedback signal when you drive the
vehicle as follows:
. After warming up the engine (the radiator fan
comes onl.
. Shift into E position.
. Turn OFF all electrical systems,
. Drive the vehicle up to the speed 37 mph (60
km/h).
. After the speed reaches 37 mph (60 km/h),
release the accelerator for 5 seconds.
t.
rl,
fl,
PROBABLE CAUSE LIST
Low CVT fluid level
ATF pump worn. AT gears worn or damaged. Foreign material in ATF pump.
ATF pump chain/ATF pump sprocket worn or damaged.
Input shaft worn or damaged.
Sun gear worn or damaged.
Final driven oear worn or damaqed,
Secondary drive gear/secondary driven gear worn or damaged-
5
6
1
8Flywheel/drive plate worn or damaged.
Intermediate housing assembly worn or damaged.9
'10Forward clutch defective.
Shift cable broken/out of adiustment.
M"nu"t t"uffi
ATF feed pipe (pulley pressure) worn or damaged.
Vchiclc speed sensor defective.
TCM or PCM defective.
Reverse brake detective.
1' r
't2
13
14
16
'11
'18
1qPlanetary gear worn or damaged.
Sta rt clutch defective.
ATF feed pipe (start clutch pressure) worn or damaged
20
t't
Clutch clearance/reverse brake clearance incorrect.
23Reverse brake return spring/retainer worn or damaged
24Needle bearing on input shaft worn or damaged.
25Thrust needle bearing on carrier worn or damaged.
Thrust washer on carrier worn or damaged.
Enoine outout low.------------------------
Flvwhcel assemblv defective.
Control lever worn or damaged.
Park pawl/park pawl shaft worn or damaged
Detent lever/park brake rod assembly worn or damaged
27
29
30
32Park gear worn or damaged.
Park pawl spring worn or damaged.
ATF strainer/ATF filter clogged.
Lower valve body assembly defective.
Lower valve bodv assemblv defective (PL regulator valve body assembly defective)'
33
34
50
Lower valve bodv assembly defective (shift valve body assembly defective).
Lower valve bodv assemblv defective (start clutch control valve body assembly defective)'
39Lower valve bodv assemblv defective {inhibitor solenoid defective}
40Solenoid harness worn or damaged.
Manual valve body worn or damaged.
PB feedback system defective.
CVT fluid deteriorated.
41
43
14-295
Stall Speed
Test
CAUTION:
. To prevent transmission damage, do not test stall sp€€d for mole than 10 seconds at a time.
. Do not shift the lsver whils raising the engine speod.
. Be sure lo remove the pressure gauge before tosting stall speed.
. Stall speed tssts should be used tor diagnostic purposes only,
1. Engage the parking brake, and block the tront wheels.
2. Connect a tachometer to the engine, and stan the engine.
3. Make sure the A/C switch is OFF.
4. After the engine has warmed up to normal operating temperature (the radiator fan comes on), shift into E position.
5. Fully depress the brake pedal and accelerator for 6 to 8 seconds, and note engine speed,
6. Allow two minutes for cooling, then repeat the test in E, E, and E positions.
Stall Speed BPM in E poshion:
Specification: 2,500 rpm
Servic€ Limit: 2,350 - 2.650 rpm
Stall Speed RPM in E, E and E positions:
Specitication: 3,000 rpm
Service Limit: 2,800 - 3,100 rpm
TROUBLEPROBABLE CAUSE
Stall rpm high in @. p. [, and @ positionsLow fluid level or ATF pump output
Clogged ATF strain€r
PH regulator valve stuck closed
Slippage of forward clutch
Faulty start clutch
Stall rpm high in E position. Slippage of reverse brake. Faulty start clutch
Stall rpm low in E, P, [, and @ positionsEngine output low
Faulty stan clutch
Stuck shift valve
14-294
Fluid Level
l.Checking/Changing
CAUTION: while chscking and changing, be sure not to
allow dust and other toreign particles to ent€l inlo the
transmission.
Checking
NOTE: Check the fluid level with the engine at normal
operating temperature (the radiator fan comes on).
'1. Park the vehicle on the level ground. Turn oft the
engrne.
2. Remove the dipstick (yellow loop) from the trans-
mission, and wipe lt with a clean cloth.
NOTE: Check the transmission fluid 50 to 90 sec-
onds after shutting off the engine.
3. Insert the diDstick into the transmission.
DIPSTICK (YELLOW LOOPI
Remove the dipstick and check the fluid level.
should be between the uDDer and lower mark.DIPSTICK
5. lf the level is below the lower mark, add fluid into
the filler hole to bring it to the upper mark. Use
Genuine Honda CW Fluid only.
6. Insert the dipstick into the transmission.
14-299
Changing
1. Bring the transmission up to normal operating tem-
perature (the radiator fan comes on) by driving the
vehicle. Park the vehicle on the level ground, and
turn off the engine.
2. Bemove the drain plug, and drain the CVT fluid.
NOTE| lf a cooler flusher is to be used, see page 14-
352 and 14-353.
Reinstall the drain plug with a new sealing washer,
then refill the transmission with Genuine Honda
CVT Fluid to the upper mark on the dipstick.
Automatic Transmission Fluid CaPacity:
3.9 i (4.r US qt. 3.4 lmp qt) 8t chlnging
6.4 I (6.8 US qt, 5.6 lmp qt) 8t ov€lhaul
Rscommended Automatic Transmission Fluid:
Genuine Honda CVT Fluid-
Use Genuine Honda CW fluid only. Using other flu-
ids can affect transmission operation and may
reduce transmission liJe.
Change Interval:
Normal Condition: 30, 000 miles 148,000 km)
Severe Condition: 30,000 miles (48,000 km), but it
you drive at high sPeeds in high
t90"F (32'C) and abovol temper-
atures, the ttansmission fluid
should be changed evsrY 15,000
miles 124,000 km).
{-]lr
ORAIN PLUG18 x 1.5 mma9 N.7n (5.0 kgl.m, 36 lb{'ftl
SEALING WASHERReplace.
Pressure Testing
. While testing, be careful of the rot8ling front wheels.
. M8k6 suro lifts, iacks, and satety stands are placed properly lsee section 11.
CAUTION:
. Before testing, be sur. the transmb3ion fluid is fillod to the propor lcvel.. Warm up the engin€ to nolmal operating tsmperature bofore testing. While t€sting, be 3ure not to allow dust and other loreign particles to onler into the transmi$ion.
1. Raise the front of the vehicle, and support it with safety stands (see section 1).
2. Set the parking brake. and block both rear wheels securely.
3. Allow the front wheels to rotate freely.
4. Warm up the engine (the radiator fan comes on), then stop arid connect a tachometer.
5. Connect the special tool to each inspection hole.
TOROUE: 18 N.m (1.8 kgt'm, 13 tbtfr)
GAUTION:
. Connect the oil pressuro gauge !!€curoly, bs sur6 not to allow dust and other foroign particlG3 to ontar the inspsc-tion hole.
. Whon troubleshooting by tho E indicltor light indic.t6 a problam. you mu3t u3e an oil p.essure gluge that moa,sures 4,9(X) kPa (a.90 MPa,50.0 kS cr*,771psi) or more when molsuring driv. pulley pressure and driven pullcypre33ure.
NOTE:
. D.ive pulley pressure may be above 3,430 kPa (3.i8 MPa,35.0 kgf/cmr, 498 psi) wh€n there is a transmission prob-
lem that causes the TCM or PCM to go into the fail-safe mode,. Use a commercially available oil pressure gauge that measures 4,900 kPa {4.90 MPa, 5O.O kgf/cmr, 711 psi) ormore, and the Ay'T Oil Pressure Hose, 2210 mm (07MAJ - PY4011A).
FORWARD CLUTCH PRESSUREINSPECTION
lMarked with "F")
REVERSE BRAKE PRESSUREINSPECTION I.IOLE
A/T OIL PRESSUREGAUGESET W/PANEL0ta{r6 - oO2Oi|(Xt
A/T LOW PRESSUREGAUGE W/PANEL0706 - qt7o:t{ro
DRIVE PULLEY PRESSUREINSPECTION HOI.E(Marked with "DR")
A/T PRESSURE HOSEADAPTER07MAJ - PYar'120lil R.qulr.d)
A/T PRESSUBE HOSE2210 mm07MAJ - PYitollAla R.quir.d)
(
INSPECNON HOLE(Marked with "SC")
CLUICH PRESSURE
INSPECTION HOLE(Marked with "LUB")
DRIVEN PULLEY PRESSUREINSPECTION HOLElMarked with "DN")
14-300
ATF DIPSTICK
1.
Start the engine.
Shift to the respective shift lever positions in the table, and measure the following pressures at 1'500 rpm'
. Forward Clutch Pressure
. Reverse Brake Pressure
. Drive Pulley Pressure
. Driven Pulley Pressure
8. Shift to E posltion, and measure the lubrication pressure at 3,000 rpm'
Disconnect the special tool after pressure testlng
Install the sealing boits in the jnspection holes with new sealing washers, and tighten the bolts to the specified
toroue.
TOROUE: 18 N.m {1.8 kgf'm, 13 lbf'ft}
CAUTION: Keep all foreign particles out of the transmission'
9.
10.
PBESSURESHIFT LEVER
POSmONSYMP{OMPROBABLE CAUSE
FLUID PRESSURE
Standard/Ssrvice Limit
Forwa rd
Clutch
ENo or low for-
ward clutch
pressure
Forward Clutch1.4 - 1.75 MPa
(14.3 - 17.8 kgtcm' , 203 - 253 Psi)
Reverse
Brake
tsNo or low
reverse brake
pressure
Reverse Brake1.4 - 1.75 MPa
(14.3 - '17.8 kg7cm' , 203 - 253 Psi)
Drive
Pulley
NNo or low
drive pulley
pressure
ATF pump, PH reg-
ulator valve, PL
regulator valve,
Shift valve
0.2 - 0.7 MPa
(2 - 7.1 kgflcm' , 28 - 101 Psi)
Drive pulley
pressure roo
high
PH regulator valve,
PL regulator valve,
Shift valve. Shift
control linear
solenoid
Driven
Pulley
No or low
driven pulley
pressure
ATF pump, PH reg-
ulator valve, Shift
valve, Shift control
linear solenoid
1.5 - 2.3 MPa
(15.3 - 23.5 kg?cm' , 218 - 334 Psi)
Driven pulley
pressure too
h igh
PH regulator valve
LubricationNo or low
lubrication
pressure
ATF pump,
Lubrication valve
Above 0.2 MPa
(Above 2 kgf/cm' . 30 Psi)
14-301