Troubleshooting
Troubleshooting Procedures
How To Begin Troubleshooting
When the Malfunction Indicator Lamp (MlL) has been reported on, or there is a driveability problem, use the appropr'-
ate orocedure below to diagnose and repair the problem'
A. When the MIL has come on:
,1. connect the Honda PGM Tester or an oBD ll scan tool to the 16P Data Link connector (DLC) located near the left
kick panel.
2. Turn the ignition switch ON (ll)
3. Check the DTC and note it. Also check and note
the freeze trame data
Refer to the Diagnostic Trouble Code Chart and
begin troubleshooting.
NOTE:
.SeetheoBD||scantoolorHondaPGMTesteruser,smanua|sforspecificoperatinginstructions..
.Thescantoo|oltestercanreadtheDiagnosticTroub|ecodes(DTc},freezeframedata,currentdata,andother
Engine Control Module (ECM)/Powertrain Control Module (PCM) data'
oFreezeframedataindicatestheengineconditionswhenthefirstma|function,misfireorfue|trimma|function
was detected. lt can be useful information when troubleshooting'
B. When the MIL has not come on , out there is a d riveability problem, refer to the Symptom Chart on page 1 1-84'
c.DTcswi|lbeindicatedbytheb|inkingoftheMa|function|ndicatorLamp(M|L)withthescsserviceconnectorcon.
nected.
Connect the SCS service connector to Service Check Connector as shown (The 2P Service Check Connector is
|ocatedunderthedashonthepassenger,ssideofthevehic|e')TurntheignitionswitchoN{||)'
OBO ll SCAN TOOL olHONOA PGM TESTER
SERVICE CHECKCONNECTOR I2P)
scs sERvlcE(cont'd)
MALFUNCTIONINDICATORLAMP
DATA LINK CONNECTOR Il6PI
07PAZ - (x)l0100
11-81
lf the inspection for a particular code requires voltage or resistance checks at the ECM/PCM connectors, remove the right
kick panel. Pull the carpet back to expose the ECM/PCM. Remove the ABS control unit if so equipped. unbolt the EcM/
PCM bolt. Turn the ignition switch oFF, and connect the backprobe sets and a digital multimeter as described below
check the system according to the procedure described for the appropriate code(s) listed on the following pages'
The illustrationshows '96 - '98 models.
How to Use lhe Backprobe Sets
connect the backprobe adapters to the stacking patch cords, and connect the cords to a multimeter. using the wire insula-
tion as a guide for the contoured trp of the backprobe adapter. gently slide the tip into the connector from the wire side
until it comes in contact with terminal end of the wire'
BackProbe
BACKPROEE SET
07SAZ - 001000A lTwo
DIGITAL MULTIMETER(Commercially avail.bleI orKs - AHM - 32 - oo3 (cont'd)
KICK PANEL
1 1-83
Troubleshooting Procedures
1.
2.
(cont'dl
Remove the kick panel on the passenger's side {see section 20}.
Remove the PCM. and turn the PCM over.
Inspect the circuit on the PCM according to the troubleshooting flowchart with the spocial tools and a digital multime-ter as shown.
How lo Use tha Backprobe Set
Connect the backprobe adapters to the stacking patch cords, and connect the cords to a multimeter. Using the wireinsulation as a guide for the contoured tip of the backprobe adapter, gently slide the tip into the connector from thewire side until it comes in contact with the terminal end ofthe wire.
BACKPROSE
BACKPROBE SET07saz - (xtl(xtoA
{two required)
DIGITAL MULNMEIER(Comm€rcially 6vailabl€l-aHM-32-003
t..
14-50
or equival€nt
Description
The Continuously Variable Transmission (CVT) is an electronically controlled automatic transmission with drive and driv
en Oullevs, and a steel belt. The CVT provides non stage speeds forward and one reverse. The entire unit is positioned in
line with the engine.
Transmission
Around the outside of the flywheel is a ring gear which meshes with the starter pinion when the engine is being staned.
The transmission has four parallel shafts: the input shaft, the drive pulley shaft. the driven pulley shaft, and the secondary
gear shaft. The input shaft is in line with the engine crankshaft. The drive pulley shaft and the driven pulley shaft consist of
movable and fixed face pulleys. Both pulleys are linked by the steel belt.
The input shaft includes the sun gear. The drive pulley shaft includes the forward clutch which mounts the carrier assem-
bly on the forward clutch drum. The carrier assembly includes the pinion gears which mesh with the sun gear and the ring
gear. The ring gear has a hub-mounted reverse brake disc.
The driven pulley shaft includes the start clutch and the secondary drive gear which is integral with the park gear' The sec-
ondary gear shaft is positioned between the secondary drive gear and the final driven gear. The secondary gear shaft
includes the secondary driven gear which serves to change the rotation direction. because the drive pulley shaft and the
driven oullev shaft rotate the same direction. When certain combinations of planetary gears in the transmission are
engaged by the clutches and the reverse brake, power is transmitted from the drive pulley shaft to the driven pulley shaft
to provide E, E, E, and El.
Electronic Control'96 - 98 Models:
The electronic control system consists of the Transmission Control Module (TCM), sensors, three linear solenoids, and a
inhibitor solenoid. Shifting is electronically controlled under all conditions'
The TCM is located below the dashboard, behind the kick panel on the driver's side.'99 - 00 Models:
The electronic control svstem consists of a Powertrain Control Module (PCM), sensors, three linear solenoids and an
inhibitor solenoid. Shifting is electronically controlled under all conditions. A Grade Logic Control System to control shift-
ing in E position while the vehicle is ascending or descending a slope.
The PCM is located below the dashboard, under the kick panel on the passenger's side.
Hydraulic Control
The lower valve body assembly includes the main valve body, the Pressure Low (PL) reguiator valve body, the shift valve
body, the start clutch control valve body, and the secondary valve body. They are positioned on the lower part of the
transmission housing.
The main valve body contains the Pressure High (PH) control valve, the lubrication valve, and the pitot regulator valve.
The secondary valve body contains the PH regulator valve, the clutch reducing valve, the start clutch valve accumulator,
and the shift inhibitor valve. The PL regulator valve body contains the PL regulator valve and the PH-PL control valve
which is ioined to the PH,PL control linear solenoid. The inhibitor solenoid valve is bolted on the PL regulator valve body.
The shift valve body contains the shift valve and the shift control valve. which is joined to the shift control linear solenoid.
The start clutch control valve body contains the start clutch control valve, which is joined to the start clutch control linear
solenoid. The linear solenoids and the inhibitor solenoid are controlled by the TCM or PCM. The manual valve body which
contains the manual valve and the reverse inhibitor valve, is bolted on the intermediate housing.
The ATF pump assembly is located on the transmission housing, and is linked with the input shaft by the sprockets and
the sprocket chain. The pulleys and the clutch receive fluid from their respective feed pipes, and the reverse brake receives
fluid from internal hydraulic circuit.
Shift Control Mechanism
Input from various sensors located throughout the vehicle determines which linear solenoid the TCM or PCM will activate.
Activating the shift control linear solenoid changes the shift control valve pressure, causing the shift valve to move. This
pressurizes the drive pulley pressure to the drive pulley and the driven pulley pressure to the driven pulley and changes
their effective pulley ratio. Activating the start clutch control linear solenoid moves the start clutch control valve. The start
clutch control valve uncovers the port, providing pressure to the start clutch to engage it(cont'd)
14-195
,!
Electronic Control System ('96 - 98 Modelsl
The electronic control system consists of the Transmission control Module (TcM), sensors, three linear solenoids, and an
inhibitor solenoid. Shifting is electronically controlled under all conditions
The TCIM is located below the dashboard, behind the kick panel on the driver's side'
The TcN4 controls the transmission to reduce engine speed and retain the engine's cooling efficiency when the vehicle is
driven with Iull throttle acceleration
lf the vehicle is continuously driven at full throttle acceleration, the TCM regulates the pulley hydraulic pressure to
increase the pulley ratio, which, as the result. reduces the engine speed and retains the designed cooling efficiency After
the vehicle has been driven at a lower engine speed for a while, the TCM increases the pulley ratio to the original ratio.
For smooth starting in the E position, the TcM sends a signal to the EcM to cut off the rvc clutch {if the A!/c is on) and
increases the engine speed to 900 rpm when the transmission is shifted to the E position'
The start clutch functions to make smooth starting possible. To let the start clutch function properly. the TCM regulates
the start clutch hydraulic pressure based on the entine's negative pressure memorized in the E position'
:
:
z
z
z
S*ond.ry G..r Sh:ft
(cont'd)
14-203
Electronic Gontrol System ('99 - 00 Modelsl
The electronic controt system conststs of a Powertrain control Module (PCM). sensors, three linear solenoids and an
inhibitor solenoid. shifting is electronically controlled under all conditions A Grade Logic control system to control shift-
ing in E position while the vehicle is ascending or descending a slope'
fn"pCVirlocatedbelowthedashboard,underthekickpanelonthepassenger'sside'
The pCM controls the transmassion to reduce engine speed and retain the engine's cooling efficiency when the vehicle is
driven with full throftle acceleration
lf the vehicle is continuously driven at lull throttle acceleration, the PCM regulates the pulley hydraulic pressure to
increase the pulley ratio which. as the result, reduces the engine speed and retains the designed cooling efficiency After
the vehicle has been driven at a lower engine speed for a while, the PCM increases the pulley ratio to the original ratio'
i"i ".nl",rr starting in the E position, the PcM cuts off the ,Vc clutch (if the A/c is on) and increases the engine speed to
900 rpm when the transmission is shifted to the E position'
The start clutch functions to make smooth starting possible. To let the start clutch function properly, the PcM regulates
the start clutch hydraulic pressure based on the engine's negative pressure memorized in the E position'
FCM
s*o.d.ry G..t Sh.h
(cont'd)
14-205
Troubleshooting Procedures
l. How To Begin Troubleshooting
When the E indicator light has been reported on, use the appropriate procedure below to diagnose and repatr theproDlem.
A. When the @ indicator light has come on:
l connect the Honda PGM Tester or an oBD ll Scan Tool to the 16P Data Link Connector (DLc) located near the leftkick panel.
Turn the ignition switch ON (ll).
Check the DTC and note it. Also check and notethe freeze frame data.
Refer to the Diagnostic Trouble Code Chart andbegin troubleshooting.
INOICATORLIGHT
NOTE: SeetheOBDll Scan Tool or Honda PGM Tester user's manuals for specific operating instructions.
Some PGM-FI problems will also make the E indicator light come on. After repairing the pGM-Fl system, disconnect theBACK UP fuse (7.5 Al in the under-hood fuse/relay box for more than l0 seconds to reset the TCM or PCM memory, rnenrecheck.
NOTE: Disconnecting the BACK UP fuse also cancels the radio preset stations and the clock setting. Make note of theradio presets before removing the fuse so you can reset them,
2.
3.
o0\e--loo
OATA LINK CONNECTOB I16P}
14-234
Troubleshooting Procedures
(cont'd)
C. lf the inspection for a particular code requires voltage or resistance checks at the TCM or PCM connectors, removethe driver's side kick panel, and unbolt the TCM, and at the PCM connectors, remove the passenger's side kickpanel, and unbolt the PCM. Turn the ignition switch OFF, and connect the backprobe sets and a digital multimeteras described below. Check the system according to the procedure described for the appropriate code(s) listed onthe following pages.
6x1.0mm9.9 N.m {1.0 kgt m,
How to use lhe Backprob€ SE{
Connect the backprobe adapters to the stacking patch cords, and connect the cords to a multimeter, Using the wireinsulation as a guide for the contoured tip of the backprobe adapter, gently slide the tip into the connector from thewire side until comes in contact with the terminal end of the wire.
BACI(PROBE SET07saz - 001 txtoaItwo requirodlDIGITAL MULTIMETER(Commarcially avsibblelKS-AHM-32-(x)3,or oquivalent
6 x 'l,0 mm9.E N.m (1.0 kgf.m,7.2 rbtftt
coRo
14-236
ADAPTER