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Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how
to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
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6-4
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6- 15
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6-25
6-26
6-26 6-27
6-29
6-32
6-32 Service
Fuel (Gasoline Engine)
Fuels
in Foreign Countries - - Gasoline
Engines
Filling Your Tank
Checking Things Under the Hood
Noise Control System
Engine Oil (Gasoline Engine)
Air Cleaner Filter (Gasoline Engines)
Automatic Transmission Fluid
Manual Transmission Fluid
Hydraulic Clutch
Rear Axle
Four-wheel Drive
Engine Coolant Radiator Pressure Cap (Gasoline Engine)
Thermostat 6-33
6-33 6-35
6-39
6-39
6-49 6-50
6-59
6-60
6-64
6-68
6-69
6-70 6-75
6-76
6-78 Power Steering Fluid
Windshield Washer Fluid
Brakes
Battery
Bulb Replacement
Windshield Wiper Blade
R
Tires
Appearance Care .eplacement
Cleaning the Inside
of Your Vehicle
Cleaning
the Outside of Your Vehicle
Appearance Care Materials
Chart
Vehicle Identification Number (VIN)
Electrical System Replacement Bulbs
Capacities and Specifications
Air Conditioning Specifications
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A. Battery
B. Air Cleaner
C. Radiator Cap
D. Coolant Recovery Tank
E. Air Filter Restriction Indicator
F. Engine Oil Dipstick
G. Automatic Transmission Dipstick
H. Fan
I. Power Steering Fluid Reservoir
J. Engine Oil Fill
K. Brake Fluid Reservoir
L. Windshield Washer Fluid Reservoir
M. Fuse/Relay Center
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A. Battery
B. Coolant Recovery Tank
C. Air Cleaner
D. Radiator Cap
E. Air Filter Restriction Indicator
E Engine Oil Dipstick
G. Automatic Transmission Dipstick
H. Engine Oil Fill
I. Fan
J. Power Steering Fluid Reservoir
K. Brake Fluid Reservoir
L. Windshield Washer Fluid Reservoir
M. FuseRelay Center
6-13
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Air Cleaner (Gasoline Engines)
Your air cleaner is located between the battery and
coolant recovery tank. The
air cleaner assembly
has an indicator that lets
you know when the air filter
is dirty and needs to be
serviced. The indicator
is
located in the air intake
tube between the air cleaner
and the engine.
See “Owner Checks and Services” in the Index to
determine when to check the indicator.
If the area inside the clear section of the indicator is
green, no air filter service is required. When the area
inside the indicator is orange and
CHANGE AIR
FILTER appears, the filter should be replaced.
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To remove the air filter, unhook the retaining clips and
remove the cover. Lift the filter and the connected duct
out of the air cleaner housing. Hold the duct and remove
the filter by both pulling and twisting the filter away
from the duct. Care should be taken
to dislodge as little
dirt as possible.
Clean the filter sealing surface
of the duct and the
filter housing. Install
the new filter
by pushing it all the way to the stop
on the duct.
Install the duct and the filter into the air cleaner housing.
Make sure that the duct fits properly
into the housing.
Install the cover and fasten the two retaining clips.
After the air filter is properly serviced, the indicator
should be reset. Push the button on top of the indicator
to reset
it to the green (clean) filter zone.
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Refer to the Maintenance Schedule to determine when to
replace the air filter. See “Owner Checks and Services”
in
the Index.
Operating the engine with the
air cleaner off
can cause you OF others to be burned. The air
cleaner not only cleans the air,
it stops flame if
the engine backfires.
If it isn’t there, and the
engine backfires, you could be burned. Don’t
drive with it
off, and be careful working on the
engine with the air cleaner
off.
I NOTICE:
If the air cleaner is off, a backfire can cause a
damaging engine fire. And, dirt can easily get
into your engine, which will damage it. Always
have the air cleaner in place when you’re driving.
Automatic Transmission Fluid
When to Check and Change
A good time to check your automatic transmission fluid
level is
when the engine oil is changed.
Change both the fluid and filter every
50,000 miles
(83
000 km) if the vehicle’s CVWR is over 8,600 or
if the vehicle is mainly driven under one or more
of
these conditions:
In heavy city traffic where the outside temperature
regularly reaches
90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or delivery service.
If your vehicle’s GVWR is not over
8,600 and you do
not use your vehicle under any
of these conditions, the
fluid and filter do
not require changing.
See “Scheduled Maintenance Services’’
in the Index.
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Normal Maintenance Replacement Parts
Replacement part numbers listed in this section are based on the latest information available at the time of printing,
and are subject to change. If a part listed
in this manual is not the same as the part used in your vehicle when it was
built, or if you have any questions, please contact your GM truck dealer.
These specifications are for information only. If you have any questions, see the service manual for the chassis or
refer to the body manufacturer's publications.
VIN Code
Oil Filter*
Air Cleaner Filter*
PCV Valve*
Spark Plugs*
Fuel Filter* Wiper Blades**
Wiper Blade Type
Wiper Blade Length
W
PF52
A
1 300C
CV746C
4 1-932
GF626
22 154886
Trico 18 inches (45.0 cm)
M
PF1218T
A 1300C
CV796C
41 -932 GF626
22154886
Trico
18 inches (45.0 cm)
*AC part number
**GM part number
?Use a PF52 oil filter if your vehicle has four-wheel drive.
R
PF1218T
A 1300C
CV796C
4 1-932
GF626
22154886
Trico 18 inches (45.0 cm)
J
PF1218
A 1300C
cv774c
4 1-932
GF626
22154886
Trico
18 inches (45.0 cm)
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Fuel Tank Capacity (Approximate)
Type
Short Bed
Long Bed Standard Crew Cab
Chassis-Cab Side Tank
Chassis-Cab Rear Tank 3500
HD Models Side Tank
3500
HD Models Rear Tank
Cooling System Capacity (Approximate)
After refill, the level must be rechecked. See “Cooling
System” in the Index.
Engine
“VORTEC” 4300
“VORTEC”
5000
“VORTEC” 5700
“VORTEC” 7400
“VORTEC”
7400
w/3500 HD
VIN
W
M
R
J
J
Quantity
13 quarts (12.3 L)
17.5 quarts (16.6 L)
17.5 quarts (16.6 L)
25 quarts (23.5 L)
28.5 quarts (27 L)
Crankcase Capacity (Approximate)
After refill, the level must be rechecked. See “Engine
Oil” in the Index.
Engine
“VORTEC” 4300
“VORTEC”
5000
“VORTEC” 5700”
“VORTEC” 7400*
VIN
W
M
R
J
Quantity with Filter?
5 quarts (4.8 L)
5 quarts (4.8 L)
7 quarts (6.5 L)
4.5 quarts (4.3
L)
?Oil
filter should be changed at every oil change.
*Add one additional quart (.946
L) for C-3500 HD Models.
Quantity
26 gallons (98 L)
34 gallons (128 L)
34 gallons (128 L)
22 gallons (83 L)
18 gallons (68 L)
22 gallons (83 L)
18 gallons (68 L)
Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same.
If the
air conditioning system in your vehicle needs
refrigerant, be sure the proper refrigerant
is used.
If you’re not sure, ask your GM dealer.
See the refrigerant charge label under the hood for
information regarding refrigerant capacity.
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