Page 9 of 347
![FORD AEROSTAR 1997 1.G Owners Manual 6
*
[II06500(ALL)01/96]
Ð Begin braking well in advance.
*
[II06600(ALL)01/96]
Ð Apply the brakes gradually.
*
[II06700(ALL)01/96]
The break-in period for new brake linings
lasts for 100 miles (160 FORD AEROSTAR 1997 1.G Owners Manual 6
*
[II06500(ALL)01/96]
Ð Begin braking well in advance.
*
[II06600(ALL)01/96]
Ð Apply the brakes gradually.
*
[II06700(ALL)01/96]
The break-in period for new brake linings
lasts for 100 miles (160](/manual-img/11/4752/w960_4752-8.png)
6
*
[II06500(ALL)01/96]
Ð Begin braking well in advance.
*
[II06600(ALL)01/96]
Ð Apply the brakes gradually.
*
[II06700(ALL)01/96]
The break-in period for new brake linings
lasts for 100 miles (160 km) of city driving or
1,000 miles (1,600 km) of highway driving.
*
[II06750(ALL)05/96]
q
Wheel lug nuts must be retightened to proper
torque specifications at 500 miles/800 km of
new vehicle operation. Proper torque
specifications are provided in theRoadside
Emergencieschapter. Also retighten to proper
torque specifications at 500 miles/800 km
after any wheel change or any other time the
wheel lug nuts have been loosened.
%*
[II06800(ALL)03/96]
q
Use only the type of engine oil that Ford
recommends.SeeEngine oil recommendations
in the Index. Do not use special ªbreak-inº
oils.
*
[II10000(ALL)03/96]
Things to Know About Using
This Guide
*
[II10100(ALL)03/96]
Congratulations on the purchase of your new
vehicle. This guide has information about the
equipment and the options for your new vehicle.
You may not have bought all of the options
available to you. If you do not know which
information applies to your vehicle, talk to your
dealer.
*
[II10200(ALL)03/96]
This guide describes equipment and gives
specifications for equipment that was in effect
when this guide was approved for printing. Ford
may discontinue models or change specifications
or design without any notice and without
incurring obligation.
File:02cpiia.ex
Update:Fri Jun 7 14:22:57 1996
Page 19 of 347
![FORD AEROSTAR 1997 1.G Owners Manual 16 %
*
[IS07500(ALL)04/96]
Engine Oil Pressure Gauge
*
[IS07601(ALL)01/96]
This gauge indicates the engines oil pressure,
not the oil level. However, if your engines oil
level is low, it could affec FORD AEROSTAR 1997 1.G Owners Manual 16 %
*
[IS07500(ALL)04/96]
Engine Oil Pressure Gauge
*
[IS07601(ALL)01/96]
This gauge indicates the engines oil pressure,
not the oil level. However, if your engines oil
level is low, it could affec](/manual-img/11/4752/w960_4752-18.png)
16 %
*
[IS07500(ALL)04/96]
Engine Oil Pressure Gauge
*
[IS07601(ALL)01/96]
This gauge indicates the engine's oil pressure,
not the oil level. However, if your engine's oil
level is low, it could affect the oil pressure. With
the engine running, the pointer should move
into the NORMAL band. If the pointer drops
below the NORMAL band while the engine is
running, you have lost oil pressure and
continued operation will cause severe engine
damage.
*
[IS07701(ALL)05/96]
If you lose engine oil pressure:
*
[IS07801(ALL)04/96]
1. Pull off the road as soon as safely possible.
*
[IS07901(ALL)04/96]
2. Shut off the engine immediately or severe
engine damage could result.
*
[IS08001(ALL)01/96]
3. Check the engine's oil level, following the
instructions on checking and adding engine
oil. Refer toEngine oilin the Index. If you
do not follow these instructions, you or
others could be injured. To assure an
accurate reading, your vehicle should be on
level ground.
*
[IS08051(ALL)01/96]
4. If the level is low, add only as much oil as
necessary before you start the engine again.
Do not overfill. Do not operate the engine if
the pointer is below the NORMAL band,
regardless of the oil level. Contact your
nearest dealer for further service actions.
*
[IS08200(ALL)03/96]
quarter page art:0020057-D
Engine oil pressure gauge
File:03cpisa.ex
Update:Fri Jun 7 14:23:36 1996
Page 223 of 347
![FORD AEROSTAR 1997 1.G Owners Manual 223 %
*
[ER24440(ALL)02/96]
RWARNING
Applying too much pressure on the ends
when lifting a battery could cause acid to
spill. Lift the battery with a carrier or
with your hands on the opposite corners FORD AEROSTAR 1997 1.G Owners Manual 223 %
*
[ER24440(ALL)02/96]
RWARNING
Applying too much pressure on the ends
when lifting a battery could cause acid to
spill. Lift the battery with a carrier or
with your hands on the opposite corners](/manual-img/11/4752/w960_4752-222.png)
223 %
*
[ER24440(ALL)02/96]
RWARNING
Applying too much pressure on the ends
when lifting a battery could cause acid to
spill. Lift the battery with a carrier or
with your hands on the opposite corners.
%*
[ER24450(ALL)05/96]
RWARNING
Batteries contain sulfuric acid which burns
skin, eyes, and clothing.
*
[ER24460(ALL)02/96]
If the acid touches someone's skin, eyes, or
clothing, immediately flush the area with water
for at least 15 minutes. If someone swallows the
acid, have him or her drink lots of milk or water
first, then Milk of Magnesia, a beaten egg, or
vegetable oil. Call a doctor immediately.
*
[ER24470(ALL)01/96]
RWARNING
Do not push-start your vehicle. You could
damage the catalytic converter. For further
information, seeJumper Cablesin the
Index.
*
[ER24480(ALL)02/96]
To avoid damaging your vehicle or your battery,
and to avoid injury to yourself, follow these
directions for preparing your vehicle to
jump-start and connecting the jumper cables in
the order they are given. If in doubt, call for
road service.
%*
[ER24490(ALL)02/96]
Preparing Your Vehicle
*
[ER24500(ALL)02/96]
1. Your vehicle has a 12-volt starting system, so
you need to use a 12-volt jumper system.
You will damage your starting motor,
ignition system, and other electrical parts if
you connect them to a 24-volt power supply
(either two 12-volt batteries in series or a
24-volt generator set).
File:10cpera.ex
Update:Thu Jun 6 14:45:00 1996
Page 231 of 347
232 [MC03025(ALL)01/96]
one third page art:0095045-AHood release handle
*
[MC03050(ALL)01/96]
2. While applying downward pressure on the
hood, push the hood latch handle located
behind the grille near the center front of the
vehicle to the left.
*
[MC03100(ALL)01/96]
3. Disconnect the hood support from the
retaining clip on the radiator support and
place it into the slot marked PROP in the
underside of the hood.
[MC03400(ALL)01/96]
quarter page art:0020335-A
Hood and support rod
*
[MC03800(ALL)01/96]
To close the hood, raise it so that the support
rod comes away from the slotted hole in the
hood. Place the support rod in its retaining clip
and close the hood with enough force to make it
latch. Be sure to oil the hood latch every six
months to maintain smooth operation.
*
[MC03900(ALL)01/96]
Always attempt to lift the hood after closing to
be sure it is securely latched.
File:11cpmca.ex
Update:Fri Jun 7 14:30:56 1996
Page 232 of 347
![FORD AEROSTAR 1997 1.G Owners Manual 233
%*
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Engine Oil Recommendations
*
[MC06010(ALL)01/96]
We recommend using Motorcraft oil or an
equivalent oil meeting Ford Specification
WSS-M2C153-F and displaying the American
P FORD AEROSTAR 1997 1.G Owners Manual 233
%*
[MC06000(ALL)01/96]
Engine Oil Recommendations
*
[MC06010(ALL)01/96]
We recommend using Motorcraft oil or an
equivalent oil meeting Ford Specification
WSS-M2C153-F and displaying the American
P](/manual-img/11/4752/w960_4752-231.png)
233
%*
[MC06000(ALL)01/96]
Engine Oil Recommendations
*
[MC06010(ALL)01/96]
We recommend using Motorcraft oil or an
equivalent oil meeting Ford Specification
WSS-M2C153-F and displaying the American
Petroleum Institute CERTIFICATION MARK on
the front of the container.
*
[MC06020(ALL)01/96]
one third page art:0060021-E
The API Certification Mark
*
[MC06030(ALL)01/96]
Neveruse:
*
[MC06040(ALL)01/96]
q
ªNon-Detergentº oils
*
[MC06050(ALL)02/96]
q
Oils labeled API SA, SB, SC, SD, SE, SF or SG
%*
[MC06060(ALL)01/96]
q
Additional engine oil additives, oil treatments
or engine treatments
%*
[MC06070(ALL)03/96]
Engine oils with anSAE 5W-30viscosity are
PREFERREDfor your vehicle. They provide the
best engine performance, fuel economy and
engine protection for all climates down to-15ÊF
(-25ÊC).
%*
[MC06080(ALL)03/96]
Synthetic engine oils which are CERTIFIED and
of the preferred viscosity may be used in your
engine. The engine oil and oil filter must still be
changed according to the maintenance schedule.
File:11cpmca.ex
Update:Fri Jun 7 14:30:56 1996
Page 233 of 347
![FORD AEROSTAR 1997 1.G Owners Manual 234
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NOTE: Ford production and aftermarket
(Motorcraft) oil filters are designed for
added engine protection and long life.
If a replacement oil filter is used that
does not meet FORD AEROSTAR 1997 1.G Owners Manual 234
*
[MC06085(ALL)05/96]
NOTE: Ford production and aftermarket
(Motorcraft) oil filters are designed for
added engine protection and long life.
If a replacement oil filter is used that
does not meet](/manual-img/11/4752/w960_4752-232.png)
234
*
[MC06085(ALL)05/96]
NOTE: Ford production and aftermarket
(Motorcraft) oil filters are designed for
added engine protection and long life.
If a replacement oil filter is used that
does not meet Ford material and design
specifications, startup engine noises or
knock may be experienced. It is
recommended you use the appropriate
Motorcraft oil filter (or another brand
meeting Ford specifications) for your
engine application.
%*
[MC06090(ALL)01/96]
Checking and Adding Engine Oil
*
[MC06095(ALL)01/96]
Since the proper amount of engine oil is
important for safe engine operation, check the oil
using the dipstick each time you put fuel in
your vehicle. Remember the engine must be off,
the oil must be warm and the vehicle must be
parked on level ground.
%*
[MC06100(ALL)01/96]
Checking the engine oil level:
*
[MC06110(ALL)01/96]
1. Turn the engine off after it has warmed up
and allow a few minutes for the engine oil
to drain back into the oil pan.
*
[MC06120(ALL)01/96]
2. Set the parking brake, making sure the
gearshift is securely latched in P (Park).
*
[MC06130(ALL)01/96]
3. Open the hood. Protect yourself from engine
heat.
*
[MC06140(ALL)01/96]
4. Locate the engine oil dipstick (highlighted in
yellow) and carefully pull it out of the
engine.
*
[MC06150(ALL)01/96]
5. Wipe the dipstick clean and put it back into
position, making sure it is fully seated.
File:11cpmca.ex
Update:Fri Jun 7 14:30:56 1996
Page 234 of 347
![FORD AEROSTAR 1997 1.G Owners Manual 235 [MC06160(ALL)01/96]
quarter page art:0095016-A
Engine oil dipstick
*
[MC06170(ALL)03/96]
6. Carefully pull the dipstick out again. If the
oil level is below the ªADD 1 QTº line, add
engine oil a FORD AEROSTAR 1997 1.G Owners Manual 235 [MC06160(ALL)01/96]
quarter page art:0095016-A
Engine oil dipstick
*
[MC06170(ALL)03/96]
6. Carefully pull the dipstick out again. If the
oil level is below the ªADD 1 QTº line, add
engine oil a](/manual-img/11/4752/w960_4752-233.png)
235 [MC06160(ALL)01/96]
quarter page art:0095016-A
Engine oil dipstick
*
[MC06170(ALL)03/96]
6. Carefully pull the dipstick out again. If the
oil level is below the ªADD 1 QTº line, add
engine oil as necessary. If the oil level is
beyond the letter ªFº in Full, engine damage
or high oil consumption may occur and
some oil must be removed from the engine.
*
[MC06180(ALL)01/96]
7. Put the dipstick back in and make sure it is
fully seated.
%*
[MC06190(ALL)01/96]
Adding engine oil
*
[MC06200(ALL)01/96]
It may be necessary to add some oil between oil
changes. Make sure you use a CERTIFIED
engine oil of the preferred viscosity. Your
vehicle's warranty coverage may not apply if
engine damage is caused by the use of improper
engine oil.
*
[MC06210(ALL)01/96]
Add engine oil through the oil filler cap
highlighted in yellow. To add oil, remove the
filler cap and use a funnel to pour oil into the
opening. Be careful not to overfill the engine.
Recheck the oil level after you finish adding oil.
[MC07000(ALL)05/96]
Engine Oil and Filter Changes
*
[MC07100(ALL)05/96]
Change your engine oil and oil filter according
to these mileage and time requirements,
whichever occurs first.
File:11cpmca.ex
Update:Fri Jun 7 14:30:56 1996
Page 235 of 347
236
*
[MC07200(ALL)05/96]
one third page art:0060618-C
Oil change intervals
*
[MC07300(ALL)05/96]
Refer to theMaintenance Schedulebooklet for
additional information.
%
*
[MC08000(ALL)05/96]
Brake Fluid
*
[MC08025(ALL)01/96]
Your vehicle is equipped with a brake fluid level
indicator in the master cylinder which lights the
BRAKE warning light on the instrument panel
when the brake fluid level is low.
*
[MC08050(ALL)01/96]
Under normal circumstances, your vehicle
should not use up brake fluid rapidly. However,
expect the level of the brake fluid to slowly fall
as you put more mileage on your vehicle and
the brake pads wear.
*
[MC08075(ALL)01/96]
Check the brake fluid at least once a year. You
can do this by looking at the fluid level in the
plastic brake fluid reservoir on the master
cylinder. The fluid level should be at or near the
MAX mark.
*
[MC08090(ALL)01/96]
RWARNING
Brake fluid is toxic.
File:11cpmca.ex
Update:Fri Jun 7 14:30:56 1996