1997 FORD AEROSTAR wheel

221 % [ER22400(ALL)04/96]
quarter page art:0020312-B
Lug nut tightening sequence
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[ER23400(ALL)01/96]
RWARNING
Never use wheels or lug nuts different
than the original equipment as this could
damage the wheel or mounting system.
This damage could allow the wheels to
come off while the vehicle is being
driven.
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[ER23500(ALL)01/96]
7. Replace any wheel covers, ornaments, or hub
caps that your vehicle has. Make sure that
they are screwed or snapped into place.
[ER23625(ALL)01/96]
8. Put the tire, jack, and wrench away. Make
sure jack is securely fastened so it doesn't
rattle when you drive. The carrier is
designed to hold the temporary spare which
comes with your vehicle. The stowage of a
full size tire in the spare tire carrier may
damage the tire or the vehicle. The flat full
size tire should be stowed securely in the
vehicle until it can be repaired.
*
[ER23700(ALL)03/96]
9. Unblock the wheels.
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[ER23800(ALL)03/96]
Retighten the wheel lug nuts to the specified
torque at 500 miles (800 km) of new vehicle
operation and at intervals specified in the
Maintenance Schedulebooklet.
File:10cpera.ex
Update:Thu Jun 6 14:45:00 1996

222
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[ER24200(ALL)01/96]
Also retighten to the specified torque at 500
miles (800 km) of operation after any wheel
change or any time the lug nuts are loosened.
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[ER24301(ALL)01/96]
RWARNING
Failure to retighten wheel lug nuts at
mileages specified could allow wheels to
come off while the vehicle is in motion.
[ER24315(ALL)01/96]
eight pica chart:0020313-A%*
[ER24400(ALL)02/96]
Jump-Starting Your Vehicle
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[ER24410(ALL)02/96]
Your vehicle's battery may die if you leave the
lights on or any electrical equipment on after
you turn the engine off. If this happens, you
may be able to jump-start your vehicle with a
booster battery.
*
[ER24420(ALL)02/96]
RWARNING
The gases around the battery can explode
if exposed to flames, sparks, or lit
cigarettes. An explosion could result in
injury or vehicle damage.
*
[ER24430(ALL)02/96]
RWARNING
To protect yourself when charging a
battery, always shield your face and eyes.
Make sure that you can breathe fresh air.
File:10cpera.ex
Update:Thu Jun 6 14:45:00 1996

226 %
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[ER24660(ALL)02/96]
Removing jumper cables
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[ER24670(ALL)02/96]
1.Always remove the jumper cables in the
reverse order.Remove the negative (S) end
of the jumper cable from the metallic surface
on the engine or frame of the disabled
vehicle.
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[ER24680(ALL)03/96]
2. Remove the negative (S) cable from the
booster battery.
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[ER24690(ALL)02/96]
3. Remove the positive (+) cable from the
booster battery.
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[ER24692(ALL)02/96]
4. Remove the other end of the positive (+)
cable from the discharged battery.
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[ER24694(ALL)02/96]
After the vehicle is started, let it idle for a while
to let the engine ªrelearnº its idle conditions.
Drive it around for a while with all electrical
accessories turned off to let the battery recharge.
Driveability may be deteriorated slightly until all
drive modes are ªrelearned.ºYou may need to
use a battery charger to fully recharge the
battery.
*
[ER24695(ALL)03/96]
If you need to replace your battery, seeBattery
in theMaintenance and Carechapter.
%
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[ER24700(ALL)04/96]
Towing Your Vehicle
[ER24750(ALL)01/96]
The recommended method to tow your Aerostar
is with flatbed or wheel lift equipment.
However, slingbelt towing is acceptable. On
vehicles equipped with an under-vehicle spare
tire carrier, remove the tire assembly from the
carrier and store it in a secure area before
towing. For E-4WD vehicles, the 4-wheel drive
system must be disabled prior to towing. The
transmission must be in N (Neutral) and the
ignition switch must be in the OFF position to
disable the Electronic 4-Wheel Drive System.
File:10cpera.ex
Update:Thu Jun 6 14:45:00 1996

231
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[MC02500(ALL)01/96]
If you disconnect the battery, the engine must
ªrelearnº its idle conditions before your vehicle
will drive properly. To find out how the engine
does this, seeBatteryin this chapter.
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[MC02600(ALL)01/96]
Working with the engine off:
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[MC02650(ALL)01/96]
1. Set the parking brake fully and make sure
that the gearshift is securely latched in P
(Park).
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[MC02700(ALL)01/96]
2. Remove the key from the ignition after you
turn the engine off.
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[MC02725(ALL)01/96]
3. Block the wheels. This will prevent your
vehicle from moving unexpectedly.
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[MC02750(ALL)01/96]
Working with the engine on:
*
[MC02785(ALL)01/96]
1. Set the parking brake fully and make sure
that the gearshift is securely latched in P
(Park).
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[MC02800(ALL)01/96]
2. Block the wheels. This will prevent your
vehicle from moving unexpectedly.
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[MC02900(ALL)01/96]
RWARNING
Do not start your engine with the air
cleaner removed and do not remove it
while the engine is running.
%*
[MC02950(ALL)02/96]
Opening the Hood
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[MC03000(ALL)01/96]
1. Pull the hood release handle, located next to
the parking brake pedal.
File:11cpmca.ex
Update:Fri Jun 7 14:30:56 1996

244 [MC08970(ALL)04/96]NOTE: Due to air being trapped in the 4.0L
engine cooling system, it is not
unusual to experiencea4to7ounce
(120 to 210 ml) coolant loss up to 7,500
miles (12,000 km) after initial system
fill.
%
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[MC09000(ALL)01/96]
Power Steering Fluid
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[MC09020(ALL)01/96]
Check the level of the power steering fluid at
least twice a year (i.e., every Spring and Fall).
%*
[MC09030(ALL)01/96]
Checking and Adding Power Steering
Fluid
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[MC09035(ALL)04/96]
1. Start the engine and let it run until the
power steering fluid reaches normal
operating temperature. The power steering
fluid will be at the right temperature when
the engine coolant temperature gauge in the
instrument cluster is near the center of the
NORMAL operating temperature range.
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[MC09040(ALL)01/96]
2. While the engine idles, turn the steering
wheel back and forth several times. Make
sure that the cap assembly is installed at this
time.
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[MC09045(ALL)01/96]
3. Turn the engine off.
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[MC09050(ALL)01/96]
4. Check the fluid level on the dipstick (which
is highlighted in yellow in your vehicle). The
fluid level should be between the arrows in
the FULL HOT range, which is marked on
the side of the dipstick, opposite the side
marked FULL COLD. Do not add fluid if the
level is within the FULL HOT range.
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Update:Fri Jun 7 14:30:56 1996

246
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[MC09200(ALL)01/96]
5. If the power steering fluid is low, add fluid
in small amounts, continuously checking the
level, until you reach the FULL HOT range.
Do not overfill.
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[MC09210(ALL)03/96]
6. When you are finished, put the dipstick back
in and make sure that it fits snugly.
[MC09220(ALL)01/96]
Use only a power steering fluid such as Ford
Power Steering Fluid Motorcraft MERCONH
ATF.
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[MC09230(ALL)01/96]
If the power steering fluid is low, do not drive
your vehicle for a long period of time before
adding fluid. This can damage the power
steering pump.
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[MC09240(ALL)03/96]
If you check the power steering fluid when it is
cold, make sure that the fluid reaches the FULL
COLD range on the dipstick. The reading will
only be accurate if the fluid temperature is
approximately 50 to85ÊF (10 to 30ÊC).
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[MC09250(ALL)01/96]
NOTE: Do not turn the steering wheel of your
vehicle with the engine off. It could
force power steering fluid out from the
reservoir cap or in extreme cases, it
could unseat the cap.
%
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[MC10000(ALL)01/96]
Automatic Transmission Fluid
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[MC10100(ALL)05/96]
Under normal driving conditions automatic
transmission fluid should be changed every
30,000 miles (48,000 km) or 21,000 miles
(34,000 km) if under severe duty conditions.
However, if the transmission is not working
properly, for instance, the transmission may slip
or shift slowly, or you may notice some sign of
fluid leakage, the fluid level should be checked.
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[MC10110(ALL)01/96]
It is preferable to check the transmission fluid
level at normal operating temperature, after
approximately 20 miles (30 km) of driving.
However, if necessary, you can check the fluid
File:11cpmca.ex
Update:Fri Jun 7 14:30:56 1996

253
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[MC25900(ALL)03/96]
RWARNING
Driving too fast for conditions creates the
possibility of loss of vehicle control.
Driving at very high speeds for extended
periods of time may result in damage to
vehicle components.
%*
[MC26100(ALL)03/96]
At least once a month, check the pressure in all
your vehicle's tires, including the spare. Use an
accurate tire pressure gauge. Check the tire
pressure when tires are cold, after the vehicle
has been parked for at least one hour or has
been driven less than 3 miles (5 km). You can
find proper cold pressure and load limits of
recommended size tires on the Safety
Compliance Certification Label.
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[MC26150(ALL)01/96]
RWARNING
Improperly inflated tires can affect vehicle
handling and can fail suddenly, possibly
resulting in loss of vehicle control.
%*
[MC26200(ALL)01/96]
Tire Inspection and Maintenance
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[MC26300(ALL)03/96]
Inspect the tire treads, and remove stones, nails,
glass or other objects that may be wedged in the
tread grooves. Check for holes or cuts that may
permit air to leak from the tire, and make the
necessary repairs.
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[MC26400(ALL)03/96]
Inspect the tire side walls for cuts, bruises and
other damage. If you suspect internal damage to
the tire, have it demounted and checked. You
may need to repair or replace it.
[MC26410(ALL)01/96]
Wheel inspection and maintenance
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[MC26420(ALL)03/96]
Check for damage that would affect the runout
of the wheels. Wobble or shimmy will eventually
damage the wheel bearings.
File:11cpmca.ex
Update:Fri Jun 7 14:30:56 1996

254
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[MC26430(ALL)03/96]
Front wheel bearings require periodic repacking
and adjustment as specified in theMaintenance
Schedulebooklet. Loose or worn front wheel
bearings tend to let the vehicle wander or
shimmy, and can eventually cause excessive tire
wear.
*
[MC26435(ALL)03/96]
Whenever a wheel is removed and then
re-installed, always remove any corrosion that
may be present on the mounting surface of the
wheel and/or the surface of the hub, drum or
rotor that contacts the wheel.
*
[MC26440(ALL)03/96]
RWARNING
Installing wheels without a good
metal-to-metal contact at the wheel
mounting surface can cause the wheel lug
nuts to loosen and could allow the wheel
to come off while the vehicle is in motion.
[MC26447(ALL)01/96]
RWARNING
On-vehicle wheel balancing will cause
damage to the drivetrain of E-4WD
Aerostars.
%
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[MC26450(ALL)05/96]
Traction-Lok Rear Axle
(If equipped)
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[MC26460(ALL)05/96]
This axle provides added drive away traction on
slippery surfaces, particularly when one or more
wheels are on a surface with poor traction.
*
[MC26470(ALL)05/96]
RWARNING
To avoid injury, never run the engine
with one wheel off the ground, such as
when changing a tire.
File:11cpmca.ex
Update:Fri Jun 7 14:30:56 1996