1997 CHEVROLET EXPRESS maintenance schedule

Downloaded from www.Manualslib.com manuals search engine Long Trip/Highway Maintenance Schedule -- Gasoline Engines I
The services shown in this schedule up to 100,000 miles
(166 000 km) should be performed after 100,000 miles
(166 000 km) at the same intervals. The services shown
at 150,000 miles
(240 000 km) should be performed at
the same interval after
150,000 miles (240 000 km).
See “Owner Checks and Services” and “Periodic
Maintenance Inspections” following.
Footnotes
ri‘ The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not
nullify
the emission warranty or limit recall liability prior to the
completion of the vehicle’s useful
life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the maintenance
be recorded.
## Lubricate the front suspension, kingpin bushings,
steering linkage and rear driveline center splines.
+ A good time to check your brakes is during tire
rotation. See “Brake System Inspection” under “Periodic
Maintenance Inspections”
in Part C of this schedule.
** Drive axle service (see “Recommended Fluids and
Lubricants”
in the Index for proper lubricant to use):
Locking Differential -- Drain fluid and refill at first
engine oil change. At subsequent
oil changes, check
fluid level and add fluid
as needed.
Standard Differential -- Check fluid level and add
fluid
as needed at every engine oil change.
7-32

Downloaded from www.Manualslib.com manuals search engine 1 Long Tripmighway Maintenance Schedule -- Gasoline Engines
Vehicles With GVWR Above 8,500 lbs.
Only: Inspect shields and underhood
insulation for damage or looseness. Adjust
or replace as required.
This is a Noise Emission
Control Service. Applicable only to vehicles sold in
the United States.
0 Rotate tires. See “Tire Inspection and
Rotation’’ in the Index for proper rotation
pattern and additional information. (See footnote
+.)
DATE ACTUAL MILEAGE SERVICED BY
50,000 Miles (83 000 km)
0 Change automatic transmission fluid and
filter
if the vehicle’s GVWR is over
8600 lbs. or if the vehicle is mainly driven
under one or more of these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90 O F
(32°C) or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or
lf you do not use your vehicle under any of these
conditions, thefluid andfilter do not require chang
delivery service.
ing.
DATE ACTUAL MILEAGE SERVICED BY

Downloaded from www.Manualslib.com manuals search engine Long TripMighway Maintenance Schedule -- Gasoline Engines I
52,500 Miles (87 500 km)
0 Change engine oil and filter (or every
12 months, whichever occurs first).
An Emission Control Service.
Cl Lubricate chassis components (or every
12 months, whichever occurs first).
(See footnote
#.)
0 Check axle fluid level and add fluid as
needed. (See footnote
** .)
0 Rotate tires. See “Tire Inspection and
Rotation” in
the Index for proper rotation
pattern and additional information. (See footnote
+.)
60,000 Miles (100 000 km)
0 Change engine oil and filter (or every
12 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components (or every
12 months, whichever occurs first).
(See footnote
#.)
0 Check axle fluid level and add fluid as
needed. (See footnote
** .)
0 Clean and repack the front wheel bearings
(or at each brake relining, whichever
occurs first).
0 Rotate tires. See “Tire Inspection and
Rotation” in the Index for proper rotation
pattern and additional information.
(See footnote
+.)
CI Inspect engine accessory drive belt.
An Emission Control Service.

Downloaded from www.Manualslib.com manuals search engine Long TriplHighway Maintenance Schedule -- Gasoline Engines
0 Replace fuel filter. An Emission Control Service.
0 Replace air cleaner filter.
An Emission Control Service.
0 Inspect fuel tank, cap and lines for damage
or leaks. Inspect fuel cap gasket for any
damage. Replace parts as needed.
An Emission Control Service. (See footnote"f)
0 Vehicles With GVWR Above 8,500 lbs.
Only: Inspect shields and underhood
insulation for damage or looseness. Adjust
or replace as required.
This is a Noise Emission
Control Service. Applicable only to vehicles sold in
the United States.
(See footnote?.)
0 Conduct Exhaust Gas Recirculation (EGR)
system inspection as described
in the
service manual.
An Emission Control Service.
(See footnote?.)
inspection. Check all fuel and vapor lines
and hoses for proper hook-up, routing and
condition. Check that the purge valve works
properly,
if equipped. Replace as needed.
An Emission Control Service. (See footnote ?.)
0 Conduct evaporative control system
I I I 3
'
ACTUAL MILEAGE SERVICED BY:
7-39

Downloaded from www.Manualslib.com manuals search engine En2 Trip/Highway Maintenance Schedule -- Gasoline Engines
67,500 Miles (112 500 km)
0 Change engine oil and filter (or every
12 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components (or every
12 months, whichever occurs first).
(See footnote
#.)
0 Check axle fluid level and add fluid as
needed. (See footnote
** .)
0 Rotate tires. See “Tire Inspection and
Rotation” in the Index for proper rotation
pattern and additional information.
(See footnote
+.)
75,000 Miles (125 000 km)
0 Change engine oil and filter (or every
12 months, whichever occurs first).
0 Lubricate chassis components (or every
12 months, whichever occurs first).
(See footnote
#.)
0 Check axle fluid level and add fluid as
needed. (See footnote
** .)
An Emission Control Service.

Downloaded from www.Manualslib.com manuals search engine Long Trip/Highway Maintenance Schedule -- Gasoline Engines
m
0 Vehicles With GVWR Above 8,500 lbs.
Only: Inspect shields and underhood
insulation for damage or looseness. Adjust
or replace as required.
This is a Noise Emission
Control Service. Applicable
only to vehicles sold in
the United States.
CI Rotate tires. See “Tire Inspection and
Rotation” in the Index for proper rotation
pattern and additional information.
(See footnote
+.)
DATE ACTUAL MILEAGE SERVICED BY:
82,500 Miles (137 500 km)
0 Change engine oil and filter (or every
12 months, whichever occurs first).
I7 Lubricate chassis components (or every
12 months, whichever occurs first).
(See footnote
#.)
0 Check axle fluid level and add fluid as
needed. (See footnote
* * .)
CI Rotate tires. See “Tire Inspection and
Rotation” in the Index for proper rotation
pattern and additional information.
(See footnote
+.)
An Emission Control Service.

Downloaded from www.Manualslib.com manuals search engine Long Tripmighway Maintenance Schedule -- Gasoline Engines
-
90,000 Miles (150 000 km)
0 Change engine oil and filter (or every
12 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components (or every
12 months, whichever occurs first).
(See footnote
#.)
0 Check axle fluid level and add fluid as
needed. (See footnote
**.)
0 Clean and repack the front wheel bearings
(or at each brake relining, whichever
occurs first).
(See footnoteJf.)
0 Replace fuel filter. An Emission Control Service.
0 Replace air cleaner filter.
An Emission Control Service.
0 Vehicles With GVWR Above 8,500 lbs.
Only: Inspect shields and underhood
insulation
for damage or looseness. Adjust
or replace as required.
This is a Noise Emission
Control Service. Applicable
only to vehicles sold in
the United States.
0 Rotate tires. See “Tire Inspection and
Rotation” in the Index for proper rotation
pattern and additional information.
(See footnote
+.)
DATE ACTUAL MILEAGE SERVICED BY

Downloaded from www.Manualslib.com manuals search engine Long TripMighway Maintenance Schedule -- Gasoline Engines 1
100,000 Miles (166 000 km) (Continued)
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or
delivery service.
If you do not use your vehicle under any of these
conditions, thefluid andfilter do not require changing.
0 Inspect Positive Crankcase Ventilation
(Pcv) valve. An Emission Control Service.
150,000 Miles (240 000 km)
0 Drain, flush and refill cooling system
(or every
60 months since last service,
whichever occurs first). See “Engine
Coolant”
in the Index for what to use.
Inspect hoses. Clean radiator, condenser,
pressure cap and neck. Pressure test the
cooling system and pressure cap.
Arz Emission Control Service.
DATE SERVICED BY ACTUAL MILEAGE
7-44