1997 CHEVROLET CAVALIER clutch

Downloaded from www.Manualslib.com manuals search engine How to Add Fluid
Here’s how to add fluid. Refer to the Maintenance
Schedule to determine what kind
of fluid to use. See
“Recommended Fluids and Lubricants” in the Index.
1. Remove the dipstick by flipping the handle up and
then pulling the dipstick out.
2. Add fluid at the dipstick hole.
Add only enough fluid to bring the fluid level up to the
FULL mark on the dipstick.
3. Push the dipstick back in all the way; then flip the
handle down to lock the dipstick in place.
Hydraulic Clutch
The hydraulic clutch linkage in your vehicle is
self-adjusting. The clutch master cylinder reservoir is
filled with hydraulic clutch fluid.
It isn’t a good idea to “top
off’ your clutch fluid.
Adding fluid won’t correct
a leak.
When to Check and What to Use
Refer to the Maintenance Schedule to determine how
often
you should check the fluid level in your clutch
master cylinder reservoir and
for the proper fluid. See
“Owner Checks and Services” and “Recommended
Fluids and Lubricants” in the Index.
A fluid loss in this system could indicate a problem.
Have the system inspected and repaired.
6-24

Downloaded from www.Manualslib.com manuals search engine How to Check
You do not need to check the fluid level unless you
suspect
a clutch problem. To check the fluid level, take
the cap
off. If the fluid reaches the step inside the
reservoir, the fluid level
is correct.
Engine Coolant
The cooling system in your vehicle is filled
with DEX-COOL@ engine coolant. This coolant
is designed to remain in your vehicle for
5 years or
150,000 miles (240 000 km), whichever occurs first,
if you add only DEX-COOL@ extended life coolant.
The following explains your cooling system and how to add
coolant when it is low.
If you have a problem with engine
overheating, see “Engine Overheating”
in the Index.
A 50/50 mixture of water and DEX-COOL@ coolant will:
0 Give freezing protection down to -34°F (-37°C).
0 Give boiling protection up to 265 “F (129°C).
0 Protect against rust and corrosion.
0 Help keep the proper engine temperature.
Let the warning lights and gages work as
they should.
NOTICE:
I
When adding coolant, it is important that you
use only
DEX-COOL@ (silicate-free) coolant.
If coolant other than
DEX-COOL’ is added
to the system, premature engine, heater core or
radiator corrosion may result. In addition, the
engine coolant will require change sooner
-- at
30,000 miles (50 000 km) or 24 months, whichever
occurs
first. Damage caused by the use of coolant
other than
DEX-COOL@ is not covered by your
new vehicle warranty.

Downloaded from www.Manualslib.com manuals search engine At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages are
working properly. Look for any other loose or damaged
safety belt system parts.
If you see anything that might
keep a safety belt system from doing its
job, have it
repaired. Have any
torn or frayed safety belts replaced.
Also look for any opened or broken air bag covers, and
have them repaired
or replaced. (The air bag system
does not need regular maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace blade
inserts that appear
worn or damaged or that streak or
miss areas
of the windshield. Also see “Wiper Blades,
Cleaning” in the Index.
Manual Transaxle Check
Check the transaxle fluid level; add if needed. See
“Manual Transaxle” in the Index. Check for leaks. A
fluid loss may indicate a problem. Have the system
inspected and repair if needed.
Automatic Transaxle Check
(Except
2.4L Code T Engine)
Check the transaxle fluid level; add if needed. See
“Automatic Transaxle” in the Index. A fluid loss
may indicate a problem. Check the system and repair
if needed.
Automatic Transaxle Inspection
(2.4L Code T Engine Only)
If you have the optional 2.4L Code T engine (see
“Engine Identification” in the Index) and an automatic
transaxle,
it is not necessary to check the transaxle fluid
level.
A transaxle fluid leak is the only reason for fluid
loss. Check for leaks. If a leak occurs, take the vehicle to
your Chevrolet dealership Service Department and have
it repaired as soon as possible. You may also have your
fluid checked by your dealer
or service center when you
have your engine oil changed.
Hydraulic Clutch System Check
Check the fluid level in the clutch reservoir. See
“Hydraulic Clutch Fluid” in the Index.
A fluid loss in
this system could indicate a problem. Have the system
inspected and repaired at once.

Downloaded from www.Manualslib.com manuals search engine At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specified in Part
D.
Body Lubrication Service
Lubricate all body door and rear compartment hinges.
Also lubricate all hinges and latches, including those for
the primary and secondary hood latches, glove box door,
console door and any folding seat hardware. Part
D tells
you what to use. More frequent lubrication may be
required when exposed to a corrosive environment.
Starter Switch Check
A CAUTION:
_. 7
When you are doing this check, the vehicle could
move suddenly.
If it does, you or others could be
injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake (see “Parking
Brake” in the Index if necessary) and the
regular brake.
NOTE:
Do not use the accelerator pedal, and be
ready to turn off the engine immediately if it starts.
3. On automatic transaxle vehicles, try to start the
engine in each gear. The starter should work only in
PARK (P) or NEUTRAL (N).
If the starter works in
any other position, your vehicle needs service.
On manual transaxle vehicles, put the shift lever in
NEUTRAL (N), push the clutch down halfway and
try to start the engine. The starter should work only
when the clutch is pushed down all the way to the
floor.
If the starter works when the clutch isn’t
pushed all
the way down, your vehicle needs service.

Downloaded from www.Manualslib.com manuals search engine Part D: Recommended Fluids
and Lubricants
NOTE: Fluids and lubricants identified below by name,
part number or specification may be obtained from your
GM dealer.
FLUID/LUBRICANT
Engine oil with the American
Petroleum Institute Certified For
Gasoline Engines “Starburst”
symbol
of the proper viscosity. To
determine the preferred viscosity
for your vehicle’s engine, see
“Engine Oil” in the Index.
50/50 mixture of clean water
(preferably distilled) and use only
GM Goodwrench@ DEX-COOL
TM
or Havoline@ DEX-COOL TM
coolant. See “Engine Coolant”
in
the Index.
USAGE
Coolant
Supplement
Sealer
Hydraulic Brake
System
Hydraulic Clutch
System
Power Steering System
Manual
Transaxle
Automatic
Transaxle
FLUID/LUBRICANT
GM Part No. 3634621 or
equivalent with a complete flush
and refill.
Delco Supreme 11
@ Brake Fluid
(GM Part
No. 12377967 or
equivalent DOT-3 brake fluid).
Hydraulic Clutch Fluid (GM
Part
No. 12345347 or equivalent
DOT-3 brake fluid).
GM Power Steering Fluid
(GM Part
No. 1052884 - 1 pint,
1050017
- 1 quart, or equivalent).
Synchromesh Transmission Fluid
(GM Part
No. 12345349
or equivalent).
DEXRON@-I11 Automatic
Transmission Fluid.

Downloaded from www.Manualslib.com manuals search engine USAGE
Key Lock
Cylinders
Manual
Transaxle Shift
Linkage
Clutch Linkage
Pivot Points Chassis
Lubrication
Windshield
Washer Solvent
FLUIDLUBRICANT
Multi-Purpose lubricant, Superlube@
(GM
Part No. 12346241
or equivalent).
Chassis lubricant (GM Part
No. 12377985 or equivalent) or
lubricant meeting requirements
of NLGI # 2, Category LB
or GC-LB.
Engine oil.
Chassis lubricant (GM Part
No. 12377985 or equivalent)
or lubricant meeting requirements
of NLGI
# 2, Category LB
or GC-LB.
GM Optikleen@ Washer Solvent
(GM Part No. 1051515)
or eauivalent.
USAGE
Hood Latch
Assembly,
Pivots, Spring
Anchor and Release Pawl
Hood and Door Hinges
Weatherstrip
Conditioning
FLUIDLUBRICANT
Lubriplate lubricant aerosol
(GM
Part No. 12346293 or
equivalent) or lubricant meeting
requirements of NLGI
# 2,
Category LB or GC-LB.
Multi-purpose lubricant, Superlube@ (GM
Part No. 12346241
or equivalent).
Dielectric Silicone Grease
(GM
Part No. 12345579 or equivalent).
See “Replacement Parts” in the Index for recommended
replacement filters and
spark plugs.

Downloaded from www.Manualslib.com manuals search engine Cleaning ...................................... 6-49
AluminumWheels
............................ 6-55
Convertible Top
.............................. 6-54
Exterior LampLenses
......................... 6-53
Fabric
...................................... 6-49
Glass Surfaces
............................... 6-52
Inside of Your Chevrolet
....................... 6-49
Instrument Panel
............................. 6-51
Outside
of Your Chevrolet ...................... 6-53
Special Problems
............................. 6-50
Stains
...................................... 6-50
Tires
....................................... 6-55
Vinyl
....................................... 6-51
Wheels
..................................... 6-55
Windshield and Wiper Blades ................... 6-52
Climate Control System, Standard
................... 3-2
Climate Control System with Air Conditioning
......... 3-3
Clock, Setting the
................................ 3-8
Clutch Fluid, Hydraulic
.......................... 6-24
Clutch, Hydraulic
............................... 6-24
Comfort Controls
................................ 3 - 1
Compact Disc Adapter Kit ........................ 3-17
Compact Disc Care ............................. 3-25
Player
...................................... 3-17
Theft-Deterrent Feature
........................ 3-21
Compact Spare Tire
............................. 5-34
Control of a Vehicle
.............................. 4-6
Convenience Net
............................... 2-49
Convertible Top
Cleaning
.................................... 6-54
Installing
the Boot ............................ 2-53
Lowering
................................... 2-52
Lowering Manually
........................... 2-59
Operation
................................... 2-5 1
Raising ..................................... 2-58
Raising Manually
............................. 2-59
Removing the Boot
........................... 2-56
Convex Outside Mirror
.......................... 2-48
Coolant
....................................... 6-25
Heater. Engine
............................... 2-17
Surge Tank Pressure Cap ....................... 6-28
Cooling System
................................ 5-16
Courtesy Transportation ........................... 8-8
Cruise Control ................................. 2-38
Cupholders
.................................... 2-48
Customer Assistance for Text Telephone Users
......... 8-4
Customer Assistance Information
................... 8-1
Customer Satisfaction Procedure .................... 8-2
SurgeTank
.................................. 5-16
Damage.
Finish ............................... 6-56
Damage. Sheet Metal
............................ 6-55
Daytime Running Lamps/Automatic Light Control
.... 2-42
Dead Battery
................................... 5-3
Defects. Reporting Safety
........................ 8-10
Defensive Driving
............................... 4-2
Defogger. Rear Window
.......................... 3-7
Defogging
..................................... 3-7
Defrosting
..................................... 3-7
Dolby B Noise Reduction 3-16
Dome Lamp Bulb Replacement
.................... 6-39
DoorLocks
..................................... 2-4
Drive. Automatic Transaxle
....................... 2-21
Driver Position
................................. 1-13
Dimen ions. Vehicle
............................ 6-65 8 .......................
. .

Downloaded from www.Manualslib.com manuals search engine FrontTowing .................................. 5-10
Fuel .......................................... 6-3
Filling Your Tank
.............................. 6-6
Gage ....................................... 2-78
In Foreign Countries
........................... 6-5
Fuses and Circuit Breakers ....................... 6-59
Gages Engine Coolant Temperature
.................... 2-72
Fuel
....................................... 2-78
Speedometer
....................... 2-64.2-65. 2.66
Tachometer
............................. 2.65. 2.67
GAWR
....................................... 4-34
Gear Positions. Automatic Transaxle
................ 2- 19
Gear Positions. Manual Transaxle
.................. 2-23
Gross Axle Weight Rating
........................ 4-34
Gross Vehicle Weight Rating
...................... 4-34
Guide en Frangais
11 .. .................................
GVWR ....................................... 4-34
Halogen Bulbs
................................ 6-35
Hazard Warning Flashers
.......................... 5-2
Head Restraints
................................. 1-5
Headlamps .................................... 2-42
Bulb Replacement
............................ 6-36
High/Low Beamchanger
...................... 2-35
OnReminder
................................ 2-42
Wiring
..................................... 6-59
Hearing Impaired. Customer Assistance
.............. 8-4
High-Beam Headlamps
.......................... 2-35
Highway Hypnosis
.............................. 4-24
Hill and Mountain Roads
......................... 4-24
Heating
........................................ 3-5 Hitches.
Trailer 4-39
Hood Checking Things Under
......................... 6-8
Release ...................................... 6-8
Hydraulic Clutch ............................... 6-24
Fluid
....................................... 6-24
..
.................................
Prop ........................................ 6-9
Horn ......................................... 2-32
System Check
................................ 7-42
Hydroplaning
.................................. 4-20
Ignition Positions
.............................. 2-12
Ignition Transaxle Lock Check
.................... 7-44
Inflation, Tire
.................................. 6-41
Inside Daymight Rearview Mirror
................. 2-46
Inspections Brakesystem
................................ 7-47
Caliper/Knuckle
.............................. 7-47
Exhaust Systems
............................. 7-46
Front-Wheel-Drive Axle Boot
.................. 7-46
Front-Wheel-Drive Axle Seal
................... 7-46
Radiator and Heater Hose
...................... 7-46
Steering
.................................... 7-46
Suspension
.................................. 7-46
Throttle Linkage
.............................. 7-46
InstrumentPanel
............................... 2-62
Brightness Control
............................ 2-44
Cleaning
.................................... 6-51
Cluster
................................ 2-64, 2-65
FuseBlock
.................................. 6-60
Interior Lamps ................................. 2-44
Bulb Replacement ............................ 6-39
Illuminated Entry
............................... 2-44
Installing the Boot
.............................. 2-52
9-5