Page 250 of 338

Downloaded from www.Manualslib.com manuals search engine If you get gasoline on yourself and then
something ignites
it, you could be badly burned.
Gasoline can spray out on you
if you open the
fuel filler cap too quickly. This spray can happen
if your tank is nearly full, and is more likely in
hot weather. Open the fuel filler cap slowly and
wait for any “hiss” noise to stop. Then unscrew
the cap all the
way.
Be careful not to spill gasoline. Clean gasoline from
painted surfaces as soon as possible. See “Cleaning the
Outside of Your Catera” in the Index.
When
you put the cap back on, turn it to the right
(clockwise) until you hear a clicking sound. Make sure
you fully install the cap.
Checking Things Under the Hood
A CAC-ION:
An electric fan under the hood can start up and
injure you even when the engine
is not running.
Keep hands, clothing and tools away from any
underhood electric fan.
Things that burn can get on hot engine parts and
start a fire. These include liquids like gasoline,
oil, coolant, brake fluid, windshield washer and
other fluids, and plastic or rubber. You or others
could be burned. Be careful not to drop or spill
things that will burn onto a hot engine.
6-7
Page 252 of 338
Downloaded from www.Manualslib.com manuals search engine When you open the hood, you’ll see:
1
H
A. Coolant Fill Location D. Engine Oil Fill Location G. Brake Master Cylinder
B. Air Cleaner E. Engine Oil Dipstick Location H. Power Steering Fluid
C. Passenger’s Compartment
F. Windshield Washer Fluid I. Battery
Air Filter
Before closing the hood,
be sure all filler caps are on properly. Then pull the hood down and close it firmly.
6-9
Page 258 of 338
Downloaded from www.Manualslib.com manuals search engine Air Cleaner
L
The air cleaner is located behind the headlamps on the
passenger’s side
of the engine. Be sure the engine has
cooled before following these steps
to replace the air filter.
I
1. Unhook the five clips that attach the air cleaner lid to
the housing.
2. Loosen the retaining clamp on the air intake tube
and then disconnect the tube (as shown by the
arrow above).
3. Move the hose going to the coolant surge tank out
of the way so the air cleaner lid can be lifted.
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Page 259 of 338

Downloaded from www.Manualslib.com manuals search engine 4. Lift the lid, take out the air filter and remove any
loose debris that may be found laying in the air
cleaner base.
5. Install a new air filter element. See “Normal
Maintenance Replacement Parts”
in the Index.
To reinstall the air cleaner assembly, replace the air
cleaner lid, reattach the five clips, replace the air intake
tube and tighten the clamp. Return the coolant surge
tank hose
to its proper position.
Refer
to the Maintenance Schedule to determine when to
replace the air filter. See
“Scheduled Maintenance Services” in the
Maintenance Schedule booklet.
‘
A CAUTION:
Operating the engine with the air cleaner off can
cause you or others to be burned. The air cleaner
not only cleans the air, it stops flames
if the
engine backfires.
If it isn’t there, and the engine
backfires, you could be burned. Don’t drive with
it off, and be careful working on the engine with
the air cleaner off.
NOTICE:
If the air cleaner is off, a backfire can cause a
damaging engine fire. And, dirt can easily get
into your engine, which will damage
it. Always
have the air cleaner in place when you’re driving.
6-16
Page 262 of 338

Downloaded from www.Manualslib.com manuals search engine Rear Axle
When to Check Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant. See “Periodic Maintenance
Inspections” and “Scheduled Maintenance Services” in
the Maintenance Schedule booklet.
How to Check Lubricant
I
What to Use
Refer to the Maintenance Schedule to determine what
kind
of lubricant to use. See “Recommended Fluids and
Lubricants” in
the Maintenance Schedule booklet.
Engine Coolant
The cooling s stem in your vehicle is filled with new
DEX-COOL
J engine coolant. This coolant is designed
to remain in your vehicle for
5 years or 150,000 miles
(240 000 km) whichever occurs first, if you add only
DEX-COOL6 extended life coolant.
The following explains your cooling system and how
to add coolant when it is low. If
you have a problem
with engine overheating, see “Engine Overheating” in
the Index.
If the level is below the bottom of the filler plug hole,
you’ll need
to add some lubricant. Add enough lubricant
to raise the level to the bottom of the filler plug hole.
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Page 263 of 338

Downloaded from www.Manualslib.com manuals search engine A 50/50 mixture of water and the proper coolant for
your Catera will:
0 Give freezing protection down to -34°F (-37°C).
Give boiling protection up to 265 "F (1 29 " C).
0 Protect against rust and corrosion.
0 Help keep the proper engine temperature.
Let the warning lights and gages work as
they should.
NOTICE:
When adding coolant, it is important that you
use only
DEX-COOL@ (silicate-free) coolant.
If coolant other than DEX-COOL@ is added to
the system, premature engine, heater core or
radiator corrosion may result. In addition, the
engine coolant will require change sooner
-- at
30,000 miles (50 000 km) or 24 months,
whichever occurs first. Damage caused
by the
use of coolant other than DEX-COOL@ is not
covered by your new vehicle warranty.
What to Use
Use a mixture of one-half clean water (preferably
distilled) and one-half
DEX-COOL' coolant which
won't damage aluminum parts.
If you use this mixture,
you don't need to add anything else.
Adding only plain water to your cooling system
can be dangerous. Plain water, or some other
liquid like alcohol, can boil before the proper
coolant mix will. Your vehicle's coolant warning
system is set for the proper coolant mix. With
plain water or the wrong mix, your engine could
get too hot but you wouldn't get the overheat
warning. Your engine could catch fire and you or
others could be burned. Use
a 50/50 mix of clean
water and
DEX-COOL@ coolant.
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Page 264 of 338
Downloaded from www.Manualslib.com manuals search engine NOTICE:
If you use an improper coolant mix, your engine
could overheat and be badly damaged. The
repair cost wouldn't be covered by your
warranty.
Too much water in the mix can freeze
and crack the engine, radiator, heater core and
other parts.
If you have to add coolant more than four times a year,
have your dealer check your cooling system.
NOTICE:
If you use the proper coolant, you don't have to
add extra inhibitors or additives which claim to
improve the system. These can be harmful.
Checking Coolant
The surge tank is located behind the air cleaner on the
passenger's side of the engine.
The cooling system when hot is under a lot of pressure.
If the low coolant warning light on the instrument panel
appears,
you will need to add coolant.
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Page 265 of 338
Downloaded from www.Manualslib.com manuals search engine CAUTION:
-
Turning the surge tank pressure cap when the
engine and radiator are hot can allow steam and
scalding liquids to blow out and burn you badly.
Never turn the surge tank pressure cap
-- even a
little
-- when the engine and radiator are hot.
When your engine is cold, the coolant level should be at
the
KALT/COLD line (seam).
If this light comes on, it
means you’re low
on
engine coolant.
Adding Coolant
If you need more coolant, add the proper DEX-COOL@
coolant mixture at the surge tank, but only when the
engine is
cool.
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and
it will burn if the engine parts are hot
enough. Don’t spill coolant on
a hot engine.
When replacing the surge tank pressure cap, make sure
it
is tight.
For more information, see “Low Coolant Light” in
the Index.
6-22