1997 BMW 528i 200

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--
Benllcy Publishers, a division ol Robcrt Bcnlley, In=. 1734 M~SB~CIIUP~IIS Avenue Cumbitdge. MA02138 USA Information lhat makes 800-423-4885 / 61 7.547.4170 the diiierence"
BentleyPublishe~
Technical contact inlormation I
We :.€ c3me ,o.lr leeooaca. Pieasc. ;Jam 1 cllriecl 00s an0 zoo ions lo our BhFLt/ recnns? o rcdss'un lor~m a1 http://~~~.BentleyPublishere.com
Errata information
We will evaluate submissions and post appropriate editorial
changes online as text errata or tech discussion. Appropriate
errata will be incorporated with the
boolc text in future printings.
Read errata information for this book before beginning work on
your vehicle. See the following web address tor additional
information:
http://unw.BentleyPublishers.com/errata/
WARNING-important safety notice
Do not use this manual unless vou are familiar with basic automotive reoair orocedures and safe
workshoo oracfices. This manual illustrates
the workshop procedures requked formoslservice work. It is not a subsiituti for full and up-to-date information from thevehiclemanufaciurer
or for proper training as an automotive technician. Note that it is not possible for us to anticipate all of the ways or conditions under which
vehicles may be serviced or to provide cautions as to all of the possible hazards that may result.
The vehicle manufacturer will continue to issue service information updates and parls retrofits
after the editorial closing of this manual. Some
of lhese updates and retrofits will apply lo procedures and specifications in this manual. We regret that we cannot supply updates to
purchasers of this manual.
We have endeavored to ensure the accuracy
of the information in this manual. Please note, however, that considering the vast quantity and
the complexity of the service information involved, we cannot warrant the accuracy or completeness of the information contained in this
manual.
FOR
THESE REASONS, NEITHER THE PUBLISHER NOR THE AUTHOR MAICES ANY WARRANTIES, EXPRESS OR IMPLIED, THATTHE INFORMATION IN THIS BOOK IS FREE OF ERRORS OR OMISSIONS. AND WE EXPRESSLY DISCLAIM THE IMPLIED WARRANTIES OF MERCHANTABILTTY AN0 OF FITNESS FOR A PARTICULAR PURPOSE, EVEN IFTHE PUBLISHER OR AUTHOR HAVE BEEN ADVISED OFA PARTICULAR PURPOSE, AND EVEN IF A PARTICULAR
1 PURPOSE IS INDICATED IN THE MANUAL. THE PUBLISHER AND AUTHOR ALSO DISCLAIM ALL LlABlLrrY FOR DIRECT. INDIRECT. INCIDENTAL OR 1 I CONSEQUENTIAL DAMAGES THAT RESULT FROM ANY USE OFTHE EXAMPLES, INSTRUCTIONS OR OTHER INFORMATION INTHIS BOOK. IN NO EVENT 1
I Your common sense and oood iudoment are crucial to safe and successful service work. Read orocedures throuoh before startino them. I . -- - -~ ~ ---~. - ~ ~~ Think about whether the condition of your car, &r level of mechanical skill, or your level of reading compreh&sion might resill in or
contribute in some way to an occurrence which might cause you injuly, damage your car, or result in an unsafe repair. If you have doubts
for these or other reasons about your ability to pelform safe repair work on your car, have the work done at an authorized BMW dealer or
other qualified shop.
Part numbers listed in this manual are for identification purposes only, not for ordering. Always check wilh your authorized BMW dealer to
verify part numbers and availability before beginning service work lhat may require new
park.
Before anempting any work on your BMW, read the 001 General Warnings and Cautions, and any WARNING or CAUTION that
accompanies a procedure in the service manual. Review the WARNINGS and CAUTIONS each time you prepare to work on your BMW.
I Spec a too s req.1 red to perlorm cena n service operations arc oenl fed n the manLa an0 arc recomrnenoeo lor JSC Jse ol loo s olner than those recommended In lh s serv ce manual may be oelnmcnlal lo lrlc car's sale open1 on as rvec as lne salely 01 lne person servcng I the car. I
Copies of this manual may be purchased from most automotive accessories and parts dealers specializing in BMW automobiles, from
selected booksellers, or directly from the publisher.
This manual was published by Robert Bentley,
Inc., Publishers. BMW has not reviewed and does not vouch for the accuracy of the
technical specifications and procedures described in this manuai.
Libratv of Conaress Cataloaino-in-Publication Data " " -
BMW 5 Series (E39) : service manual : 523. 528i, 530i. 540i, sedan, sport wagon, 1997,
1998, 1999,2000,2001,2002
~Acludes index.
ISBN 0-8376-0317-X (obi<) ,, , 1. BMW 5 series automobiles--Maintenance and repair--Handbooks manuals, etc. 1.
Robert Bentley, Inc.
TL215.8258623 2003 629.28'722--dc23 2003052231
Bentley Stock No. 8502
Editorial closing 08/03
090807 10987654
The paper used in this publication is acid
free and meets the requirements of the National Standard for Information Sciences-
Permanence of Paper for Printed Library Materials. @
OCopyright 2007 Robert Bentley. Inc. Bentiey Publishers is a trademark of Robert Bentley, Inc.
All rights reserved. All information contained in this manual is based on the information available to the publisher at the time of editorial
closing. The right is reserved to make changes at any time without notice. No part of this publication may be reproduced, stored in a
retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
ofhenvise, without the
prior written consent of the publisher. This includes text, figures, and tables. All rights reserved under Berne and Pan-American Copyright
conventions.
Cover photos of car exteriors by Jonathan Richard for
Bentley Publishers @ Robert Bentley, Inc. Cover design and use of blue band on
spine and back cover are trademarks
of Bentley Publishers. All rights reserved.
Manufactured in the United States of America

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YOU are now in Volume I
I
Foreword ................... .. ........................................................................\
.......... v
Index
........................ .. ................................................................ rear of manual
General, 001 General Warnings and Cautions 002 Vehicle Identification and VIN Decoder
Maintenance OiO 020 Maintenance
Engine
100 Engine-General 110 Engine Removal and Installation
113 Cylinder Head Removal and
Installation
116 Cyiinder Head and Valvetrain 117 Camshaft Timing Chain
119 Lubrication System
200 Transmission-General
2 Transmission 210 clutch 230 ManualTransmission
I20 Ignition System
121 Battery, Starter, Alternator
130 Fuel Injection
160 Fuel Tank and Fuel Pump 170 Radiator and Cooling System
180 Exhaust System
240 Automatic Transmission
250 Gearshift Linkage 260 Driveshaft
Suspension, 300 Suspension, Steering and 330 Rear Suspension
Brakes-General 331 Final Drive
Steering and No Front Suspension 340 Brakes
320 Steering and Wheel Alignment
400 Body-General
410 Fenders, Engine Hood 411 Doors
412 Trunk Lid, Tailgate
510 Exterior Trim, Bumpers 512 Door Windows
Equipment 513 Interior Trim
7
Equipment and 720 seat Belts
Accessories 721 Airbag System (SRS)
OBD On-Board Diagnostics
. ............ ..
515 Central Lociting and
Anti-Theft
520 Seats 540 Sunroof
.................................................................... Foreword .............................. .. v
Index ................... .. ................................................................ rear of manual
Electrical
6 system
600 Electrical System-General 620 Instruments
610 Electrical Comoonent Locations 630 Liohts
611 wipers and washers 612 Switches eati in^ and Air Conditioning
Radio
. ........... ........ .........................
Electrical Wiring Diagrams

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Selected Boolcs and Repair Information from Bentley Publishers
MINI Cooper
MINI Cooper Service Manual: 2002-2004 Bc,illc!! Pirl~lisl!~~ ISBN 0-8376-1068-0 AlexZanardi - My Swectest Victory rllex Zmmrdi itjill! Ginrz11,cn Gns~x~ri,,i ISBN (1-8376-1249-7
BMW 3 Series IE36) Scrvire Manual: 1992-1998,318ilisliC. 323is/iC, 3?5i/is/iC, 328ilisliC, M3 Be~iili.!~ Pirl?lisliers ISBN 0-8376-0326-9
BMW
5 Series Scrvicc Manual: 1997-2002 525i, 528i. 530i. 540i, Sedan, Sport Wagon Bcrrlluy P~rlilishens ISBN 0-8376-0317-X
Porsclze Tl~c Unfair Advantage hlirrk Do,~ult,re ISBN 0-8376-0073-Iilrcj; Porsche: Excellcncc Was Expected I Going Faster! Mastering the Art of Race Porsche 911 Carrcm Service Manual: 198G1989 B~.~iile!/ Pllblislters ISBN 0-8376-0291-2
Porschc 911 Enthusiast's CompanionT3' Aiirinri Slr~,tzlli~~r ISBN 0-8376-0293-9
BMW 6 Scries Enthusiasl's CompanionTh1 Jc~.li'iil!/ liV0l10li ISBN 0-8376-0193-2 Driving Tlw Skip Bizl.bul- Riicing Sclaiol ISBN 0-8376-0227-0
BMW 7 Series Servicc Manual:1988-1994, 735i,735iL, 74%. 740iL. 750iL Beritlc!/ I'irblislrens ISBN 0-8376-0328-5
A French I Making of LC M,!r~s hliclael i(ei/scr ISBN 0-8376-0234-3 Porschc911 SC Coupc,Targo,and Cabriolet Scrvict. Manual: 1978-1983 Br>illu!y Ptibiishers ISBN 0-8376-0290-4 Bosclz Soorts Car and Comoctition Drivins P;url ~ri'rp ~vilh forc&rd I)!/ Phil Hill " ISBN 0-8376-0202-5 Boscl~ Aulomativc Handbook 6th Edition Robul.1 Boscli, CIII~H ISBN 0-8376-1243-8
Bosch 1-landbook for Automotive Elcctrics and Elcchonics Rillrcr I Bwcli, GrjilrH ISBN 0-8376-1050-8
Bosch Handbook for Diesel-Engine Managcmcnt Ril1iei.t Bosdl, ClrrbH ISBN 0-8376-1051-6
Bosch Handbook for
Gasolinc-Engine Management Robcrf Bosclr, G~ribH ISBN 0-8376-1052-4
'7
Battle for lhe Bcelle It ISBN 0-8376-0071-5
Jells, Golf, GTI Scrvicc Manual: 1999-2005 1.8L lurbo, 1.9LTDI diesel, PD dicscl, 2.0L ga5aline. 2.81 VRG B~.!iIlcy Pt,blislicrs ISBN 0-8376-125-9
New Bcctle ServiceManual:1998-20021.8L turbo, 1.91 TDI diesel, 2.0L gasoline Bailicy P~irirlishers ISBN 0-8376-0376-5
New Bcctle 1998-2005, New Beetle Convcrtible2003-2005 Official Factory
Rcpair Manual an CD-ROM
I~olkiatgurr ~JAriicricn ISBN 9784-8376-1265-2
Boscll Fuel Injection and Enginc Management Clml-Its 0. Pmbsi, SAE ISBN 0-8376-0300-5 Clzevrolet
Corvctlc Illustralcd Encyclopedia Torn Beifurli ISBN 0-8376-0928-3
Racc Car Aerodynamics losupli Kntz ISBN 0-8376-014>8
Road &Track Illustrated Automotive
Dictionary
Joltri Dilrkl ISBN 0-8376-11143-6
Scientific Design of Exl~aust and Intake Systems I'lrililr H. S,sillr 0-8376-0309-9 Corvette Fuel
Injection &Electronic Enginc Managcment 1982-2001: Clmrlcs 0. I1rol,sl, SAE ISBN 0-8376-0861-9
I'acrat Ser\,irc hl.>nu.~l: 1998-2004.1.81. lurbu, 2.RL Vb, .l.IIL \\'8, inrludinl: tv.~gc>n and 4blOTION Giiitlc!/ P~iiblislicrs ISBN 0-8376-0360-2 Zora Arkus-Duntov:Thc Lcgcnd Behind corvt.ttc Je1.q Birl-1011 ISBN 0-8376-0858-9
Ci~evmlcl by the Numbers 1965-1969: The
Essential Chcvrolct Paris Refcrcncc illn,i Cnl2i11 ISBN 0-8376-0956-9
Passat. Passat Waron 1998-2005 Official
Gnlf,
GTI, Jctta 1993-1999, Cabrio 199% 2002 Official Factory Repair Manual on
CD-ROM
Volhsiraigu>t oJA,rtrricn ISBN 978-0-8376-1263-8
Jetta, Golf, GTI: 1993-1999,
Cabtio: 1995- 2002 Scrvicc Manual ll~iillcy I'trblisln.~~~ ISBN 0-8376-0366-8
Alfa Romco All-Alloy Twin Cam
Companion 195G1994 1'nl Bncdulr ISBN 0-8376.0275-0
Alfa Romco Owner's Bibl~'~' 1'1~1 Bmrlul! ISBN 0-8376-0707-8
Ford
Ford Fuel Injection and Electronic Engine
Control: 1988-1993
Clinrlcs 0. Pmirsl, SrlE ISBN 0-8376-03Lll-3 Arldi
Audi A4 Repair Manual: 1996-2001.1.8L lurbo, 2.8L. including Avant and quatlro Buirile!/ Ptrhlislters ISBN 0-8376-0371-.I
EuroVan Official Factory Rcp.,ir Manual:
1992-1999
I/~llhio~sar, ifAii!wicn ISBN 0-8376-0335-8
Tbc Official Ford Mustang 5.0 Technical
Reference & I'crformancc Handbook:
1979-1993
A1 l Audi A6 Sedan
1998-2004, Avant 1999- 2004, allroad quallro 2001-2005, 56 Avant 2002-2004, RS6 2003-2004 Official
Factory Rcpair Manual on CD-ROM
Ai!dioJ/in,er.ini ISBN 978-0-8376-1257-7
Jccp CJ Rubuildcr's Manual: 1972-1986 MOSI~S Lltii~l ISBN 0-8376-0151-7
Jccp Owner's Biblen', Third Edition Moscs Lzrdel ISBN 0-8376-1117-2 Automotive Reference
Bcnlluy Publishers has published iewicc manualsand autornohilcboolissinrc 1950. Plcasc write to us at 1734 Mniincliusctts Ave..Cnmbridge, kIA02138,i~isit ourivcb sitc, ol-c,lll 1-800-12345'15 ini a free copy ofnurcolaiog.
BMW
BMW 23 Sarvicc Manual: 1996-2002. including 23 Roadster, 23 Coupe, M
Roadster, M Coupe
Be~illq Pi,blislicis ISBN 0-8376-1250-0
BMW 3 Scrics (Ed61 Scrvicc Manual:
Mcrcedes-Bcnz Technical C~mpanion'~~' Bu,rllu!! P,rlilislio.i ISBN 11-8376-1033-8
Mcrccdcs-Bcnz E-Class (W124) O~vner's BibleT>' : 1986-1995 llu~tilc!~ Pi~lriisiieis ISBN 11-8376-0230-(1
Urlilii-!~ P~~Blisi~~rs ISBN 11-8376-11772

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I General Warnings and Cautions
WARNINGS (continued)
. The air conditioning system is filled with chemical refrigerant,
which is hazardous. The AIC system should be serviced only by
trained technicians using approved refrigerant recoverylrecycling
equipment, trained in related safety precautions, and familiar with
regulations governing the discharging and disposal of automotive
chemical refrigerants.
. Do not expose any part of the AIC system to high temperatures
such as open flame. Excessive heat will increase system pres-
sure and may cause the system to burst.
Some aerosol tire inflators are highly flammable. Be extremely
cautious when repairing a tire that may have been inflated using
an aerosol tire inflator. Keep sparks, open flame or other sources
of ignition away
from the tire repair area. Inflate and deflate the
tire at least four
times before breaking the bead from the rim.
Completely remove the tire from the rim before attempting any re-
pair.
Cars covered by this manual are equipped with a supplemental
restraint system (SRS), that automatically deploys
airbags and
pyrotechnic seat belt tensioners
In the event oi a frontal or side
impact. These are explosive devices. Handled improperly or with-
out adequate safeguards, they can be accidently activated and
cause serious injury.
- The ignition system produces high voltages that can be fatal.
Avoid contact with exposed terminals and use extreme care when
working on a car with the engine running or the ignition switched
on.
. Place jack stands only at locations specified by the manufacturer.
The vehicle
illtino iack su~olied with the vehicle is intended fortire -. , . changes only. A heavy duty floor jack should be used lo lift vehicle
before installing
jacl( stands. See 010 General.
- Battery acid (electrolyte) can cause severe burns. Flush contact
area
with water, seek medical attention.
Aerosol cleaners and solvents may contain hazardous or deadly
vapors and are highly flammable. Use only in a well ventilated ar-
ea. Do not use on hot surfaces (engines, brakes, etc.).
Do not remove
coolant reservoir or radiator cap with the engine
hot. Danger of burns and engine damage.
CAUTIONS-
See also WARNINGS
- if you lack the slqills, tools and equipment, or a suitable worl(shop
for any procedure described in this manual, leave such repairs to
an authorized BMW dealer or other qualified shop.
BMW is constantly improving its cars and sometimes these
changes, both in parts and specifications, are made applicable to
earlier models. Therefore, part numbers listed in this manual are
for reference only. Always check with your authorized BMW deal-
er parts department for the latest information.
Before starting a job, make certain that you have all the neces-
sary tools and parts on hand. Read ail the instructions thorough-
ly, and do not attempt shortcuts. Use tools appropriate to the
work and use only replacement parts meeting BMW specifica-
tions.
Use pneumatic and electric tools only to loosen threaded parts
and fasteners. Never use these tools to tighten fasteners, espe-
cially on light alloy parts. Always use a torque wrench to tighten
fasteners to the tightening torque specification listed.
Be mindful of the environment and ecology. Before you drain the
crankcase, find out the proper way to dispose of the
oil. Do not
pour
oil onto the ground, down a drain, or into a stream, pond or
lake. Dispose of waste in accordance with Federal, State and
Local laws.
The control module for the anti-lock brake system
(ABS) cannot
withstand temperatures from a paint-drying booth or a heat
lamp
in excess of 203" F (95°C) and should not be subjected to tem-
peratures in excess of 185°F
(8S°C) for more than two hours.
- Before doing any electrical welding on cars equipped with ABS,
disconnect the battery negative
(-) terminal (ground strap) and
the ABS control module connector.
- Always make sure ignition is off before disconnecting battery.
Label battery cables before disconnecting. On some models, bat-
tery cables are not color coded.
Disconnecting the battery may erase fault code@) stored in control
module memory. Using special BMW diagnoslic equipment, check
lor
iauit codes prior to disconnecting the battery cables. If the mal-
I.mct on ndicator Ignt (MIL) s I. ..minaled. see OBD On-Board
Diaanostics
Tl11s iant is iuenlfted as lne Check Ena~ne oht
(1997-2000 models jor~ervlce Engine Soon light (2061 andlater
models). If any other system iaults have been detected (indicated
by an illuminated warning light), see an authorized BMW dealer.
If a normal
or rapid charger is used to charge battery, the battery
must be disconnected and removed from the vehicle in order to
avoid damaging the vehicle.
- Do not quick-charge the battery (for boost starting) for longer
than one minute. Wait at least one minute before boosting the
battery a second time.
* Connect and disconnect a battery charger only with the battery
charger switched off.
- Sealed or "maintenance free" batteries should be slow-charged
only, at an amperage rate that is approximately 10% of the bat-
tery's ampere-hour (Ah)
rating.
. Do not allow battery charging voltage to exceed 16.5 volts. If the
battery begins producing gas or boiling violently, reduce the
charging rate.
Boosting a sulfated battery at a high charging rate
can cause an explosion.

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002 Vehicie identification and
VlN Decoder
Vehicle identification Number (VIN), decoding
Some of the information in this manual applies only to cars of a parlicuiar model year or range
of vears. For
examole. 1999 refers to the 1999 model vear but does not necessarilv malch the
caiendsr year in which the car was manufactured or sold. To be sure of the model year of a
particular car,
checic the Vehicle ldentification Number (VIN) on the car.
The VIN is a unique sequence of 17 characters assigned by BMW lo identify each individual
car. When decoded, the VIN tells the country and year of manufacture; make, model and serial
number: assembly
plant and some equipment specifications.
The BMW VIN is on a plate mounted on top of the dashboard, on the driver's side where the
number can be seen through the windshield, The 10th character is the model year code. The
letters
I. 0, Q and U are not used for model year designation. Examples: X for 1999, Y for 2000,
1 for 2001,2 for 2002, etc. The table below explains some of the codes in the VIN for 1997
through 2002 BMW
E39 5 Series BMWs covered by this manual.
Sample
VIN: ~~Iz~o~w~B~w~ 13 8 9 1 lposition 1 2 3 zi 5 6 7 8 9 10 11 12-17
VIN
position Description Decoding information
1-3 Countrv of WBA B
I J 1 znan~+q ;BT BMW Molorsporl. Gmon, ~;nch Gerrn;!n,
Linc 525 (2UU1 - 2003) 528 (2000-2003. 530; 540 i
5
1
Manual belts with dual airbags Manual belts with advanced airbaos
Series
Body
type
i engine lype . ..
D 5251 (2001 - 2002), 528i (1997 - 2000) E MS. 530i, 540i (1997 - 1998) J 5251 Wagon
M 528i (1999 - 2000) N 5401 Sedan (1999 - 2003) 540i wagon (2001)
P 528i wagon (1999 - 2000) R 540i waaon 12002 - 20031
6,4 Aulomatic 5,3 Manual
Vehicle type 3.4.7 Passenger vehicle
Checlr digit
Model year Restraint
system
1 0 Manual belts
3 Manual belts wilh driver
& passenger airbags 4
Manual belts with advanced passenger B driver airbags
0 - 9 or X, calculated by NHTSA
V 1997 W 1RRR
Assembly plant A, F, K Munich, Germany
B, C, D, G Dingolfing. Germany E, J. P Reqensburq. Germany .
Serial number
Sequential produclion number lor specific vehicle

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01 0-1 2
1 General
Information you need to know
Model
When ordering parts it is important that you know the correct
model designation for your car. Models covered in this E39
manual are the
525i,5281,530i, 540i in Sedan and Station
Wagon body styles.
Model year
This is not necessarily the same as date of manufacture or
date of sale.
A 1999 model may have been manufactured in
late 1998, and perhaps not sold until early 2000. It is still a
1999 model. Model years covered by this manual are 1997 to
2002.
Date of manufacture
This information is necessary when ordering replacement
parts or determining if any of the warranty recalls are applica-
ble to your car. The label on the driver's door below the door
latch will specify the month and year that the car was built.
Vehicle
Identification Number (VIN)
This is a combination of letters and numbers that identify the
particular car. The VIN appears on the state registration doc-
ument, and on the car itself. One location is on the right front
strut tower in the engine compartment (arrow), another in the
lower left corner of the windshield.
Engine code
5 Series car covered in this manual are powered by
6 and 8 - cylinderengines. For information on engine codes and en- -. -
gine applications, see 100 Engine-General. -
Transmission code
The transmission type with its identifying code may be
impor- :
tant when buying clutch parts, seals, gaskets, and other .- transmission-related parts. For information on transmission
codes and applications, see 200 Transmission-General.

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020-4
Maintenance
1997 to 2000 models
1997 to 2000 models are equipped with a data link connector
(DLC) plug in the right side engine compartment:
Reset
SII using BMW service and scan tool (DISplus or MoD-
iC, GTI) or a specialty tool from another manufacturer. Plug
tool (arrow) into DLC.
CAUTION-
Follow the manufacturer's directions when resetting the Sll. If
the reset procedures are done
incorrect& the tool or the elec-
tronic Service Interval Indicator
may be damaged.
Aftermarket reset tools that can reset all models with the DLC
can be purchased from one of the following suppliers:
Specialty tool suppliers
Assenmacher Specialty Tools
6440
Odell Place
Boulder, CO 80301
303-530-2424
[email protected] http://www.asttool.com
Baum Tools Unlimited,
Inc.
P.O. Box 5867
Sarasota, FL 34277-5867
800-848-6657
[email protected]
http://www.baumtools.com
Peake Research. Automotive Products Division
P.O. Box 28776
San Jose, CA 95159
408-369-0406
support @peakeresearch.com
http://www.peal~eresearch.com
2001 and later models
On vehicles without the data link connector (DLC) in the en-
gine compartment (2001 and latercars), the reset tool can not
be used. Instead, the
Sll can be reset with the trip odometer
reset button in the instrument cluster.
Make sure ignition key is in OFF position.
* Press and hold trip odometer button in instrument cluster,
and turn ignition key to ACCESSORY position.
Keep
button pressed for approximately 5 seconds until
either of following appear in display: OIL SERVICE or
INSPECTION, with RESET.
Press button again and
hold for approximately 5 seconds
until RESET flashes.

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11 3-69
Cylinder Head Removal and Installation
4 Lock crankshaft in TDC position with BMW special tool 11 3
200 (arrow).
NOTE-
Boss for special tool 11 3 200 located at rear of engine oil
pan.
4 Working at left cylinder head (driver's side) fit primary sprock-
et and chain to camshaft flange, centering threaded bores.
Insert bolts (arrows) and hand tighten.
?-I I 4 Install BMW special tool 11 3 390 into right timing case cover.
NOTE-
BMW special tool 00 9 250 is a flexible shaft torque wrench.
I - Tighten sprocket retaining bolts in the following order:
All bolts on left cylinder head exhaust camshaft
3 accessible bolts on right cylinder head exhaust camshaft
All bolts on left cylinder head
intake camshaft
3 accessible bolts on right cylinder head intake camshaft r"".."..7n
Tightening torques
Sprocltet bolts to camshait flange
15 Nm (11 ft-lb)
- Remove camshaft and crankshaft locking tools from engine.
- Using crankshaft center bolt, turn engine clockwise to access
remaining sprocket retaining bolts of right cylinder head cam-
shafts. Tighten remaining bolts.
Tightening torques Sprocket bolts to camshaft flange 15 Nm
(11 ft-lb)