1997 AUDI S4 gearbox

35-15


Note:

When installing new gears or final drive set
Page 00
-3 , Technical data
Adjustments are required when replacing
components marked 1) Page 39
-37
,
Adjustment overview
1 -
Gearbox housing
Servicing Page 34
-127
2 -
Shim "S3"
Adjustment overview Page 39
-37Pa
ge 4 of 21 Drive
pinion and hollow shaft, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.35.2

35-22


Fig. 1 Pulling out outer race for large tapered roller bearing
Stepped side of thrust pad 3062 rests against the outer race

Fig. 2 Heating gearbox housing to insert the outer race for large
tapered roller bearing
- Heat gearbox housing in area of bearing seat for approx. 15 minutes,
to approx. 100 C, with a hot air blower.
Pa
ge 11 of 21 Drive
pinion and hollow shaft, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.35.2

35-23


Fig. 3 Inserting outer race for large tapered roller bearing in
gearbox housing and pressing home
- Insert outer race only after heating gearbox housing and press home
for 1-2 minutes under a repair press until a heat exchange has taken
place.

Fig. 4 Pulling out needle bearing for flange shaft/drive pinion
A - Internal puller 12-14.5 mm, e.g. Kukko 21/1
Pa
ge 12 of 21 Drive
pinion and hollow shaft, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.35.2