1997 AUDI A8 01V Transmission Torque Tube Assembly Workshop Manual

39-102


Torque tube, disassembling,
assembling and overview Note:
Torque tube, removing and installing page 39
-
95
. 1 -
Drive flange
Removing page 39
-108
When installing, circlip item 7 - must be
inserted into hole in housing at the same
time page 39
-112

2 -
Seal
Levering out page 39
-109
Driving in page 39
-111
3 -
Snap ring
Removing page 39
-109
Pa
ge 1 of 11 Tor
que tube, disassemblin
g, assemblin
g and overview
11/20/2002 htt
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yp
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pair&id=AUDI.B5.AT01.39.8

39-103


4 -
Grooved ball bearing for drive flange
Pulling out page 39
-110
Pressing in page 39
-111
5 -
Sleeve
Pulling off page 39
-107
Pressing on page 39
-112
6 -
Diaphragm plate
Only press out if damagedInstalling page 39
-110
7 -
Snap ring
Spread for removing flange shaft page 39
-108

8 -
O-ring
Always replace
9 -
Bolt - 35 Nm For securing torque tube to rear final drive
housing
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que tube, disassemblin
g, assemblin
g and overview
11/20/2002 htt
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yp
e=re
pair&id=AUDI.B5.AT01.39.8

39-104


10 -
Torque tube
11 -
Bolt - 40 Nm
For securing final drive mount to torque
tube
12 -
Transmission support
13 -
Snap ring Removing page 39
-107
14 -
Concealment cap
Removing page 39
-107
15 -
O-ring
Always replace
Pa
ge 3 of 11 Tor
que tube, disassemblin
g, assemblin
g and overview
11/20/2002 htt
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play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.8

39-105


Torque tube, disassembling and
assembling

Special tools and equipment

VW402 thrust plate
VW409 punch
VW412 punch
VW433 thrust pad
VW 771 slide hammer-complete set with 771/15
threaded piece
2051 arbor
Pa
ge 4 of 11 Tor
que tube, disassemblin
g, assemblin
g and overview
11/20/2002 htt
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yp
e=re
pair&id=AUDI.B5.AT01.39.8

39-106



2062 driver
2078 tappet tensioner
Kukko 21/5 extractor
Pa
ge 5 of 11 Tor
que tube, disassemblin
g, assemblin
g and overview
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.8

39-107

Note:
Removing and installing torque tube page 39
-
95
.

Disassembly

- Clamp torque tube in vise with protective
pads.

- Pull off sleeve.
A - Internal puller 30 to 37 mm, e.g. Kukko 21/5 extractor
- Remove transmission mount.

- Remove circlip -A-.
- Thread M8 bolt into threaded hole of cap -B- and pull out cap.
Pa
ge 6 of 11 Tor
que tube, disassemblin
g, assemblin
g and overview
11/20/2002 htt
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play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.8

39-108


- Expand circlip -arrow- on flange shaft and slide in direction of splines.

- Remove drive flange.
- Remove circlip from torque tube.
Pa
ge 7 of 11 Tor
que tube, disassemblin
g, assemblin
g and overview
11/20/2002 htt
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yp
e=re
pair&id=AUDI.B5.AT01.39.8

39-109


- Pry out gasket.

- Remove circlip.
Pa
ge 8 of 11 Tor
que tube, disassemblin
g, assemblin
g and overview
11/20/2002 htt
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yp
e=re
pair&id=AUDI.B5.AT01.39.8