Page 9 of 37
39-13
Seal and grooved ball bearing for left drive
flange, replacing
Special Tools and equipment
VW401 thrust plate
VW402 thrust plate
VW407 punch
VW412 punch
VW681 extractor lever
32-109 driving sleeve
Pa
ge 9 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2
Page 10 of 37
39-14
2040 press tube
3384 assembly mandrel
VAG1306 drip tray
VAG1358A - oil siphoning unit
Pa
ge 10 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2
Page 11 of 37
39-15
Remove left drive flange
- Loosen bolt drive axle/wheel hub while the
vehicle is still standing on its wheels.
- Remove wheel.
- Removing left drive axle:
Repair Manual, Suspension, Wheels,
Steering, Repair Group 40; Drive axle, removing and installing
- Place VAG1306 drip tray underneath.
Note:
Oil must be syphoned from final drive, otherwise there is a risk that the
gear oil could mix with the ATF. - Remove oil filler plug (arrow) and syphon off at least 0.5 L gear oil from
final drive using VAG1358A.
- Remove heat shield for left drive axle.
- Remove Speedometer Vehicle Speed Sensor (VSS) page 38
-35
.
-
Remove harness connector bracket from mounting bracket for drive
Pa
ge 11 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2
Page 12 of 37
flange.
Pa
ge 12 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2
Page 13 of 37
39-16
Note:
The left drive flange can be pulled out between body and subframe with
the transmission installed if the drive flange mounting bracket is turned
approx. 60 to the right against the installed position. - Remove drive flange mounting bracket (arrows).
- Pull out drive flange.
Pa
ge 13 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2
Page 14 of 37
39-17
Removing seal
- Remove circlip for grooved ball bearing (arrow A).
- Press drive flange out of drive flange mounting bracket.
- Remove drive flange seal using VW681 extractor lever.
Pa
ge 14 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2
Page 15 of 37
39-18
Removing grooved ball bearing
- Press grooved ball bearing out of mounting bracket.
Pa
ge 15 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2
Page 16 of 37
39-19
Installing grooved ball bearing
- Press new grooved ball bearing into mounting bracket.
Pa
ge 16 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2