Page 4 of 58
15-40
 
  
7 - 
Valve springs 
Removing and installing   Page 15
-77
8 - 
Valve spring plate 
9 - 
Valve keepers 
10 - 
Hydraulic valve lifter 
Checking  Page 15
-74
Removing and installing   Page 15
-77
Do not interchangeStore with cam contact surface downwardBefore installing check camshaft axial 
clearance  Page 15
-48
 
Oil contact surface
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        Page 24 of 58

15-60
      
Installing  
     
Note:  
     
Production variations may have the shaft 
sealing rings with ring spring or PTFE sealing 
rings used at the intake camshaft. 
    
Installing PTFE sealing ring: 
Difference: The regular shaft sealing ring has only one sealing lip -
arrow 1- which is tensioned by a spring. The PTFE sealing ring has a 
thread-like sealing area -arrow 2- but no spring. When installing, the sealing surface of the PTFE sealing ring must not 
be stretched. For this reason it is not permitted to install the PTFE 
sealing ring together with the guide sleeve for sealing rings with 
spring. The PTFE sealing rings must be aligned to the rotation direction of the 
shaft (see arrow marking on sealing ring). The wrong rotation direction 
causes oil leakage. 
    
Note:  
Do not oil sealing lip of oil seal.  -  Check edge of chamfer -arrow- on shaft end of intake camshaft for 
burrs or sharp edges. If necessary, smooth edge with an oil stone. 
-  Push PTFE sealing ring carefully onto shaft end by hand.
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        Page 39 of 58
15-74
      
Hydraulic valve lifters, checking
 
     
Special tools and equipment  
     
Feeler gauge 
     Wood or plastic wedge
     
Note:  
     Hydraulic valve lifters cannot be adjusted or 
repaired. 
     Irregular valve noise during starting is normal.
     
Test sequence  
     
-  Start engine and let run until coolant 
temperature has reached approx. 80 C. 
     
-  Increase engine speed to about 2500 rpm for 2 
minutes (perform road test if necessary). 
     
Note:  
     If the irregular valve noises stop but recur 
repeatedly during short journeys, a new oil 
retention valve must be fitted. Oil retention valve 
location: In oil filter bracket   -Item 6 -,   Page 
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