Page 35 of 41
26-34
      
Stress-free alignment of the exhaust 
system - Vehicles with front wheel drive
 
     
Vehicles without clamp between center 
muffler and rear muffler  
     
The exhaust system must be aligned when 
cold. 
     
-  Loosen bolted connections on front clamp -Item 
16 -,   Page 26
-5 . 
    
Aligning tailpipes  -  Push exhaust system toward front of vehicle -arrow- so that rear 
mounting of rear muffler is pre-loaded by amount -a- = 9 to 11 mm. 
-  Tighten bolted connections on clamp evenly to 40 Nm.
    
Align tailpipes so that the distance -a- is the same on both sides.  
At the same time, distance -b- must be obtained between the bumper cut-
out and the tailpipe:  
 
Dimension b = min. 24 mm
Pa
ge 35 of 41 Exhaust s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.26.1 
         
        
        
     
        
        Page 36 of 41
26-35
      
Vehicles with clamp between center muffler 
and rear muffler  
     
The exhaust system must be aligned when 
cold. 
     
Note:  
     It is only necessary to additionally align the 
center muffler on vehicles with a clamp installed 
between the center and rear mufflers. 
     
-  Loosen bolted connections on front -Item 16 -, 
Page 26
-5 and rear clamps -Item 21 -,   Page 
26
-6 . 
    
-  Push front section of exhaust system toward front of vehicle -arrow- 
until preloading at right-hand mounting of center muffler is -a- = 7 to 9 
mm. 
-  Tighten bolts on front clamp -Item 16 -,   Page 26
-5 evenly to 40 Nm.
Pa
ge 36 of 41 Exhaust s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.26.1 
         
        
        
     
        
        Page 37 of 41
26-36
 
    
Aligning tailpipes  -  Push rear part of exhaust system towardsfront of vehicle -arrow- so 
that rear mounting on rear muffler is preloaded by -a- = 9 to 11 mm. 
-  Tighten bolts on rear clamp -Item 21 -,   Page 26
-6 evenly to 40 Nm.
    
Align tailpipes so that distance -a- is the same on both sides.  
At the same time, distance -b- must be obtained between the bumper cut-
out and the tailpipe:  
 
Dimension b = min. 24 mm
Pa
ge 37 of 41 Exhaust s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.26.1 
         
        
        
     
        
        Page 38 of 41
26-37
      
Stress-free alignment of exhaust system 
- Vehicles with all-wheel drive
 
     
Vehicles without clamp between centre 
silencer and rear silencer 
     The exhaust system must be aligned when 
cold. 
     
-  Loosen bolted connections on clamp -Item 15 -, 
 Page 26
-12
 
    
Aligning tailpipes  -  Push rear silencer towards front of vehicle -arrow- so that rear right 
mounting on rear silencer is preloaded by a = 9...11 mm. 
-  Tighten bolted connections on clamp evenly to 40 Nm.
    
-  Align tailpipes so that distance -a- is the same on both sides.
-  At the same time, distance -b- must be obtained between bumper cut-
out and tailpipe: 
 
Dimension b = min. 24 mm
Pa
ge 38 of 41 Exhaust s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.26.1 
         
        
        
     
        
        Page 39 of 41
26-38
      
Vehicles with clamp between centre silencer 
and rear silencer 
     The exhaust system must be aligned when 
cold. 
     
Note:  
     It is only necessary to additionally align the 
centre silencer on vehicles with clamp fitted 
between centre silencer and rear silencer. 
     
-  Slacken bolted connections on clamp -Item 15 -, 
 Page 26
-12
 and -Item 22 -,   Page 26
-14
 . 
    
-  Push exhaust system towards front of vehicle -arrow- so that rear right 
mounting on centre silencer is preloaded by a = 7...9 mm. 
-  Tighten bolts on front clamp -Item 15 -,   Page 26
-12
 evenly to 40 
Nm. 
Pa
ge 39 of 41 Exhaust s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.26.1 
         
        
        
     
        
        Page 40 of 41
26-39
 
    
Aligning tailpipes  -  Push rear silencer towards front of vehicle -arrow- so that rear right 
retainer on rear silencer is preloaded by a = 9...11 mm. 
-  Tighten bolts on rear clamp -Item 22 -,   Page 26
-14
 evenly to 40 Nm.
    
-  Align tailpipes so that distance -a- is the same on both sides.
-  At the same time, distance -b- must be obtained between bumper cut-
out and tailpipe: 
 
Dimension b = min. 24 mm
Pa
ge 40 of 41 Exhaust s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.26.1