Heat gears and synchro-hubs to approx. 100
C (212 F) before installing. Press into stop so
there is no axial play.
Heat inner races for sliding gears to approx.
100 C (212 F) before installing.
The temperature can be checked using
VAG1558 temperature tester.
Note installation position.
Pa
ge 9 of 10 General re
pair instructions
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM01.00.4
00-15
Clutch mechanism
When removing transmission, remove clutch
slave cylinder without disconnecting lines.
Do not depress the clutch pedal after removing
the slave cylinder if the hydraulic line is still
connected. Otherwise the piston will be pressed
out of the slave cylinder.
Do not cant clutch pressure plate; loosen and
tighten in a diagonal sequence and in stages.
If the clutch has burnt out, thoroughly clean the
bellhousing, flywheel and parts of the engine
facing the transmission in order to reduce the
smell of burnt linings.
Pa
ge 10 of 10 General re
pair instructions
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM01.00.4
