1997 AUDI A4 01V Transmission Drive Pinion Assembly Workshop Manual

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Fig. 3 Pressing out drive pinion from small tapered roller bearing
inner race

Fig. 4 Pulling out small tapered roller bearing outer race
A - Support e.g. Kukko 22/2
B - Internal puller 46 to 58 mm, e.g. Kukko 21/7 extractor
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Fig. 5 Driving out large tapered roller bearing outer race
- Check adjustment shims for damage after removing.

Fig. 6 Pressing off large tapered roller bearing inner race from
drive pinion
A - Separating device 22-115 mm, e.g. Kukko 17/2 separating tool
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WARNING!
Wear protective gloves! Fig. 7 Pressing large tapered roller bearing inner race onto drive
pinion
-
Heat inner race to approx. 100 C ,position and press on.

Note:
On 3253/4 pressure disc, marking "Oben" points toward nut on installation
device Fig. 8 Pulling in large tapered roller bearing outer race
- Insert previously determined adjustment shim "S3" for drive pinion
page 39
-177
.
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Fig. 9 Pressing in small tapered roller bearing outer race
- The outer race must be oiled and installed using VW408A punch and
30-205 thrust pad.

WARNING!
Wear protective gloves! Fig. 10 Pressing on small tapered roller bearing inner race
- Insert drive pinion with a new spacer sleeve.
-
Heat up small tapered roller bearing inner race to approx. 100 C and
insert on drive pinion. - Press drive pinion upward and insert bearing up to stop using 40-21
sleeve.
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Note:
If the specified friction torque is surpassed, replace spacer sleeve and
repeat adjustment! Any spacer sleeve that has been pressed together too
far one time must be replaced. Fig. 11 Tightening drive pinion nut and adjusting friction torque
- Install 3304 retainer using two hex bolts M8 x 30.
- When tightening nut, support final drive (e.g. using VAG1359/2
universal mount with VAG1383A transmission hoist).
- Always replace drive pinion nut.
- Tighten nut for drive pinion until no more drive pinion backlash is
present.
- Tighten further until specified friction torque is attained; while tightening
measure friction torque multiple times Fig. 12
.
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1) have been run in at least 50 km Fig. 12 Measuring friction torque
A - Standard torque gauge, 0 to 600 Ncm
B - Extension with 32 mm wrench socket
- Adjust to following friction torqueNew bearings
Run-in bearings
1)
200 to 250 Ncm 30 to 60 Ncm

Fig. 13 Removing drive pinion nut
- Peen drive pinion nut using mandrel.
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pinion, removin
g, installin
g, disassemblin
g and assemblin
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.14